CN213221692U

CN213221692U - Multifunctional complete asphalt emulsifying equipment

Info

Publication number: CN213221692U
Application number: CN202021845828.4U
Authority: CN
Inventors: 关芬证
Original assignee: Shanghai Tongli New Material Technology Co ltd
Current assignee: Shanghai Tongli New Material Technology Co ltd
Priority date: 2020-08-30
Filing date: 2020-08-30
Publication date: 2021-05-18
Anticipated expiration: 2030-08-30

Abstract

The utility model discloses a multifunctional complete set of asphalt emulsifying equipment, which comprises a bottom plate, a power stirring unit, a flow dividing unit, a feed hole, a sealing plate and a third pipeline; a bottom plate: the upper surface of the bottom plate is provided with a motor bracket and a box body, a power stirring unit, a flow dividing unit and a sliding unit are arranged in the box body, and two storage units are arranged on the upper surfaces of the two sides of the bottom plate; a power stirring unit: the motor support is provided with a motor, an output shaft of the motor is connected with one end of the first transmission shaft through a coupler, and the other end of the first transmission shaft is fixedly connected with the first bevel gear; this multi-functional emulsification complete sets of pitch structure reliability is high, realizes easily, adjusts the velocity of flow of raw materials many times, and the proportion of accurate entering teeter chamber raw materials, stirring effect is better.

Description

Multifunctional complete asphalt emulsifying equipment

Technical Field

The utility model relates to a pitch emulsification technical field specifically is a multi-functional emulsification complete sets of pitch.

Background

The emulsified asphalt is used as a good road building material and is widely applied to the upgrading and maintenance of roads, such as stone chip sealing. The emulsified asphalt is liquid asphalt which is produced by oil-in-water or water-in-oil (specifically, who wants to see the kind of the emulsifier) under the action of a certain process, and the modified asphalt is asphalt binder which is prepared by adding external additives (modifiers) such as rubber, resin, high molecular polymer, ground rubber powder or other fillers or by adopting measures such as mild oxidation processing of the asphalt and the like, so that the performance of the asphalt or the asphalt mixture is improved.

Wherein the multi-functional complete sets that emulsifies that application number is 02287185.3 proposed in the prior art, including pitch modified system, emulsion preparation system, emulsification system, its characterized in that emulsification system by the emulsion machine, 1-4 quick coolers of taking the agitator, respectively with 1-2 latex grooves and water heat exchanger that quick cooler links to each other, the hot water storage tank that links to each other with water heat exchanger, the finished product delivery pump that links to each other with quick cooler bottom constitutes, the emulsion machine inlet pipe on be equipped with the emulsion transfer line simultaneously and take the regulating valve modified pitch conveyer pipe and matrix pitch conveyer pipe, the emulsion machine pass through semi-manufactured goods conveyer pipe and link to each other on quick cooler.

The stirring device has a complex structure, is difficult to realize, is not accurate enough in material proportion of the forming material, has a poor stirring effect, cannot meet the requirements of people, and is inconvenient for the work of people.

SUMMERY OF THE UTILITY MODEL

The to-be-solved technical problem of the utility model is to overcome current defect, provide a multi-functional emulsification complete sets of pitch, the reliable degree of structure is high, realizes easily that the velocity of flow of adjustment raw materials many times, the accurate proportion that gets into the teeter chamber raw materials, stirring effect is better, can effectively solve the problem in the background art.

In order to achieve the above object, the utility model provides a following technical scheme: a multifunctional complete set of asphalt emulsifying equipment comprises a bottom plate, a power stirring unit, a flow dividing unit, a feed hole, a sealing plate and a third pipeline;

a bottom plate: the upper surface of the bottom plate is provided with a motor bracket and a box body, a power stirring unit, a flow dividing unit and a sliding unit are arranged in the box body, and two storage units are arranged on the upper surfaces of the two sides of the bottom plate;

a power stirring unit: comprises a motor, a first transmission shaft, a first bevel gear, a second transmission shaft, a second bevel gear, a connecting rod, a rotating shaft, a roller and fan blades, the motor bracket is provided with a motor, an output shaft of the motor is connected with one end of the first transmission shaft through a coupler, the other end of the first transmission shaft is fixedly connected with a first bevel gear, the upper end of the second transmission shaft passes through the sealing plate and is fixedly connected with a connecting rod, the lower end of the second transmission shaft is fixedly connected with a second bevel gear, the first bevel gear is meshed with the second bevel gear, a sealing ring is arranged at the joint of the upper end of the second transmission shaft and the sealing plate, rotating shafts are respectively arranged on two sides of the upper surface of the connecting rod, the rotating shaft is provided with a roller, six fan blades are arranged on two sides of the roller, and the input end of the motor is electrically connected with the output end of an external controller;

a shunting unit: contain second pipeline, arc pipeline and control valve, the upper end of second pipeline links to each other with the feed port, the lower extreme of second pipeline links to each other with the upper end of arc pipeline, the control valve is installed at the lower part both ends of arc pipeline.

Further, the slip unit contains flat board, sliding tray, slider and end cover, the flat board is equipped with two, becomes the middle part of V-arrangement structure installation at the box, the slide has been seted up to dull and stereotyped bottom, the slider is installed to the both sides of sliding tray, the end cover is installed to the head of sliding tray, sliding tray and dull and stereotyped sliding connection. The end cover is controlled to move to drive the sliding disc to move on the flat plate, the size of the bottom end leakage hole is adjusted, and the flow rate of raw materials entering the stirring device can be controlled.

Further, the storage unit contains water pump, first pipeline and holding vessel, the upper surface at the closing plate is installed to the water pump, the one end of the first pipeline of water pump fixedly connected with, the other end fixed connection holding vessel of first pipeline, the output of external control ware is connected to the input electricity of water pump. The water pump is controlled to work through the external controller, so that the forming materials are stored in the storage tanks through the first pipeline, and the two forming materials are respectively stored in the two storage tanks.

Further, still include modifier hopper, emulsifier hopper and asphalt hopper, the feed port of modifier hopper and emulsifier hopper is connected with the one end of third pipeline respectively, the other end of third pipeline passes the connecting plate, the spout has been seted up respectively to the bottom both sides of modifier hopper, emulsifier hopper and asphalt hopper, and the bottom still installs the slide, slide and spout sliding connection. The flow rates of the modifier hopper, the emulsifier hopper and the asphalt hopper are controlled through the sliding plate, so that the proportion of the forming materials is controlled.

Further, still include electric heating board and reinforcing block, the internal surface at box right side middle part is installed to the electric heating board, the reinforcing block is installed on the flabellum. Make agitating unit be in a stable temperature through electric heating plate, consolidate the flabellum through the reinforcement piece, make agitating unit more have stability, stirring effect is better.

Compared with the prior art, the beneficial effects of the utility model are that: this multi-functional emulsification complete sets of pitch has following advantage:

1. this multi-functional emulsification complete sets of pitch has power stirring unit and slip unit, and power stirring unit can carry out the intensive mixing with the raw materials in the teeter chamber, and the result of use of shaping material is good, and the slip unit can control the velocity of flow that the raw materials got into the teeter chamber.

2. This multi-functional emulsification complete sets of pitch has electrical heating board and reinforcing block, and the electrical heating board can make the temperature of teeter chamber be in an optimum stirring temperature, and the reinforcing block can stabilize the flabellum, makes agitating unit's more stable.

3. This multi-functional emulsification complete sets of pitch structure reliability is high, realizes easily, adjusts the velocity of flow of raw materials many times, and the proportion of accurate entering teeter chamber raw materials, stirring effect is better.

Drawings

Fig. 1 is a schematic structural diagram of the present invention.

Fig. 2 is a schematic view of the top view structure of the present invention.

Fig. 3 is a schematic view of the structure of the right side of the present invention.

In the figure: the device comprises a base plate 1, a motor bracket 2, a power stirring unit 3, a motor 31, a first transmission shaft 32, a first bevel gear 33, a second transmission shaft 34, a second bevel gear 35, a connecting rod 36, a rotating shaft 37, a roller 38, fan blades 39, a storage unit 4, a water pump 41, a first pipeline 42, a storage tank 43, a flow dividing unit 5, a second pipeline 51, an arc pipeline 52, a control valve 53, a sliding unit 6, a flat plate 61, a sliding disc 62, a sliding block 63, an end cover 64, a third pipeline 7, a sliding plate 8, a connecting plate 9, an electric heating plate 10, a sealing plate 11, a reinforcing block 12, a modifier hopper 13, an emulsifier hopper 14, an asphalt hopper 15, a feeding hole 16 and a box 17.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

Referring to fig. 1-3, the present invention provides a technical solution: a multifunctional complete set of asphalt emulsifying equipment comprises a bottom plate 1, a power stirring unit 3, a flow dividing unit 5, a feed hole 16, a sealing plate 11 and a third pipeline 7;

bottom plate 1: the upper surface of the base plate is provided with a motor bracket 2 and a box body 17, a power stirring unit 3, a flow dividing unit 5 and a sliding unit 6 are arranged inside the box body 17, and two storage units 4 are arranged on the upper surfaces of two sides of the base plate 1; still include modifier hopper 13, emulsifier hopper 14 and asphalt hopper 15, the feed port 16 of modifier hopper 13 and emulsifier hopper 14 is connected with the one end of third pipeline 7 respectively, the other end of third pipeline 7 passes connecting plate 9, the spout has been seted up respectively to the bottom both sides of modifier hopper 13, emulsifier hopper 14 and asphalt hopper 15, and the bottom still installs slide 8, slide 8 and spout sliding connection. The proportions of the molding materials are controlled by controlling the flow rates of the modifier hopper 13, the emulsifier hopper 14 and the asphalt hopper 15 through the slide 8. The storage unit 4 comprises a water pump 41, a first pipeline 42 and a storage tank 43, the water pump 41 is installed on the upper surface of the sealing plate 11, the water pump 41 is fixedly connected with one end of the first pipeline 42, the other end of the first pipeline 42 is fixedly connected with the storage tank 43, and the input end of the water pump 41 is electrically connected with the output end of an external controller. The operation of the water pump 41 is controlled by an external controller, so that the molding materials are stored in the storage tanks 43 through the first pipeline 42, and the two molding materials are stored in the two storage tanks 43 respectively.

Power agitating unit 3: contain motor 31, first transmission shaft 32, first bevel gear 33, second transmission shaft 34, second bevel gear 35, connecting rod 36, axis of rotation 37, cylinder 38 and flabellum 39, install motor 31 on the motor support 2, the output shaft of motor 31 passes through the shaft coupling and links to each other with the one end of first transmission shaft 32, the other end and the first bevel gear 33 fixed connection of first transmission shaft 32, closing plate 11 and connecting rod 36 fixed connection are passed through to the upper end of second transmission shaft 34, the lower extreme and the second bevel gear 35 fixed connection of second transmission shaft 34, first bevel gear 33 and second bevel gear 35 meshing connection, the sealing ring is installed with closing plate 11 junction in the upper end of second transmission shaft 34, axis of rotation 37 is installed respectively to the both sides of connecting rod 36 upper surface, install cylinder 38 on the axis of rotation 37, six flabellum 39 are installed to the both sides of cylinder 38, the input end of the motor 31 is electrically connected with the output end of an external controller; the motor 31 is controlled to work through an external controller, the motor 31 rotates to drive the first transmission shaft 32 to rotate, the first transmission shaft 32 rotates to drive the first bevel gear 33, the first bevel gear 33 rotates to drive the second bevel gear 35 to rotate, the second bevel gear 35 rotates to drive the second transmission shaft 34 to rotate, the second transmission shaft 34 rotates to drive the connecting rod 36 to rotate, the connecting rod 36 rotates to drive the rotating shaft 37 to rotate, the rotating shaft 37 rotates to drive the roller 38 to rotate, the roller 38 rotates to drive the fan blades 39 to rotate, and the stirring effect is achieved. The electric heating plate is characterized by further comprising an electric heating plate 10 and a reinforcing block 12, wherein the electric heating plate 10 is installed on the inner surface of the middle portion of the right side of the box body 17, and the reinforcing block 12 is installed on the fan blades 39. The stirring device is at a stable temperature through the electric heating plate 10, and the fan blades 39 are reinforced through the reinforcing blocks 12, so that the stirring device is more stable and has better stirring effect.

The flow dividing unit 5: contain second pipeline 51, arc pipeline 52 and control valve 53, the upper end of second pipeline 51 links to each other with feed port 16, the lower extreme of second pipeline 51 links to each other with the upper end of arc pipeline 52, control valve 53 is installed at the lower part both ends of arc pipeline 52. Asphalt can flow in both directions by flowing from second conduit 51 into arcuate conduit 52, and from which end of arcuate conduit 52 the flow is controlled by control valve 53. Slide unit 6 contains dull and stereotyped 61, sliding tray 62, slider 63 and end cover 64, dull and stereotyped 61 is equipped with two, and the middle part at box 17 is installed to the V-arrangement structure that becomes, the slide has been seted up to dull and stereotyped 61's bottom, slider 63 is installed to sliding tray 62's both sides, end cover 64 is installed to sliding tray 62's head, sliding tray 62 and dull and stereotyped 61 sliding connection. The end cover 64 is controlled to move to drive the sliding disc 62 to move on the flat plate 61, the size of the bottom end leakage hole is adjusted, and the flow rate of raw materials entering the stirring device can be controlled.

When in use:

the proportions of the molding materials are controlled by controlling the flow rates of the modifier hopper 13, the emulsifier hopper 14 and the asphalt hopper 15 through the slide 8. Asphalt can flow in both directions by flowing from second conduit 51 into arcuate conduit 52, and from which end of arcuate conduit 52 the flow is controlled by control valve 53. The end cover 64 is controlled to move to drive the sliding disc 62 to move on the flat plate 61, the size of the bottom end leakage hole is adjusted, and the flow rate of raw materials entering the stirring device can be controlled. The motor 31 is controlled to work through an external controller, the motor 31 rotates to drive the first transmission shaft 32 to rotate, the first transmission shaft 32 rotates to drive the first bevel gear 33, the first bevel gear 33 rotates to drive the second bevel gear 35 to rotate, the second bevel gear 35 rotates to drive the second transmission shaft 34 to rotate, the second transmission shaft 34 rotates to drive the connecting rod 36 to rotate, the connecting rod 36 rotates to drive the rotating shaft 37 to rotate, the rotating shaft 37 rotates to drive the roller 38 to rotate, the roller 38 rotates to drive the fan blades 39 to rotate, and the stirring effect is achieved. The stirring device is at a stable temperature through the electric heating plate 10, and the fan blades 39 are reinforced through the reinforcing blocks 12, so that the stirring device is more stable and has better stirring effect. The operation of the water pump 41 is controlled by an external controller, so that the molding materials are stored in the storage tanks 43 through the first pipeline 42, and the two molding materials are stored in the two storage tanks 43 respectively.

It is to be noted that, in this embodiment, the external controller core chip is a PLC single chip, the specific model is siemens S7-200, the water pump 41 and the motor 31 may be freely configured according to an actual application scenario, and the motor 31 may be a single-phase series motor manufactured by tengchi motor products ltd of eastern guan, and preferably has a rotation speed of 21000 rpm or less. The external controller controls the water pump 41 and the motor 31 to work by the method commonly used in the prior art

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims

1. The utility model provides a multi-functional emulsification complete sets of pitch which characterized in that: comprises a bottom plate (1), a power stirring unit (3), a flow dividing unit (5), a feeding hole (16), a sealing plate (11) and a third pipeline (7);

base plate (1): the upper surface of the bottom plate is provided with a motor support (2) and a box body (17), a power stirring unit (3), a flow dividing unit (5) and a sliding unit (6) are arranged inside the box body (17), and the upper surfaces of two sides of the bottom plate (1) are provided with two storage units (4);

power stirring unit (3): contain motor (31), first transmission shaft (32), first bevel gear (33), second transmission shaft (34), second bevel gear (35), connecting rod (36), axis of rotation (37), cylinder (38) and flabellum (39), install motor (31) on motor support (2), the output shaft of motor (31) passes through the shaft coupling and links to each other with the one end of first transmission shaft (32), the other end and first bevel gear (33) fixed connection of first transmission shaft (32), the upper end of second transmission shaft (34) is passed closing plate (11) and connecting rod (36) fixed connection, the lower extreme and second bevel gear (35) fixed connection of second transmission shaft (34), first bevel gear (33) and second bevel gear (35) meshing connection, the sealing ring is installed to the upper end and the closing plate (11) junction of second transmission shaft (34), rotating shafts (37) are respectively installed on two sides of the upper surface of the connecting rod (36), a roller (38) is installed on each rotating shaft (37), six fan blades (39) are installed on two sides of each roller (38), and the input end of the motor (31) is electrically connected with the output end of an external controller;

a flow dividing unit (5): contain second pipeline (51), arc pipeline (52) and control valve (53), the upper end and the feed port (16) of second pipeline (51) link to each other, the lower extreme of second pipeline (51) links to each other with the upper end of arc pipeline (52), control valve (53) are installed at the lower part both ends of arc pipeline (52).

2. The multifunctional complete asphalt emulsifying equipment according to claim 1, characterized in that: slide unit (6) contain flat board (61), sliding tray (62), slider (63) and end cover (64), flat board (61) are equipped with two, form the V-arrangement structure and install the middle part in box (17), the slide has been seted up to the bottom of flat board (61), slider (63) are installed to the both sides of sliding tray (62), end cover (64) are installed to the head of sliding tray (62), sliding tray (62) and flat board (61) sliding connection.

3. The multifunctional complete asphalt emulsifying equipment according to claim 1, characterized in that: storage unit (4) contain water pump (41), first pipeline (42) and holding vessel (43), the upper surface at closing plate (11) is installed in water pump (41), the one end of the first pipeline (42) of water pump (41) fixedly connected with, the other end fixed connection holding vessel (43) of first pipeline (42), the output of external control ware is connected to the input electricity of water pump (41).

4. The multifunctional complete asphalt emulsifying equipment according to claim 1, characterized in that: still include modifier hopper (13), emulsifier hopper (14) and asphalt hopper (15), feed port (16) of modifier hopper (13) and emulsifier hopper (14) are connected with the one end of third pipeline (7) respectively, connecting plate (9) are passed to the other end of third pipeline (7), the spout has been seted up respectively to the bottom both sides of modifier hopper (13), emulsifier hopper (14) and asphalt hopper (15), and slide (8) are still installed to the bottom, slide (8) and spout sliding connection.

5. The multifunctional complete asphalt emulsifying equipment according to claim 1, characterized in that: still include electric heating plate (10) and reinforcement piece (12), the internal surface at box (17) right side middle part is installed in electric heating plate (10), reinforcement piece (12) are installed on flabellum (39).