CN213203126U - Novel quenching furnace - Google Patents
Novel quenching furnace Download PDFInfo
- Publication number
- CN213203126U CN213203126U CN202021545358.XU CN202021545358U CN213203126U CN 213203126 U CN213203126 U CN 213203126U CN 202021545358 U CN202021545358 U CN 202021545358U CN 213203126 U CN213203126 U CN 213203126U
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- quenching furnace
- furnace body
- waste gas
- filtering mechanism
- quenching
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- 238000010791 quenching Methods 0.000 title claims abstract description 96
- 230000000171 quenching effect Effects 0.000 title claims abstract description 96
- 238000001914 filtration Methods 0.000 claims abstract description 58
- 239000002351 wastewater Substances 0.000 claims abstract description 49
- 239000002912 waste gas Substances 0.000 claims abstract description 39
- 238000010438 heat treatment Methods 0.000 claims description 16
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 14
- 238000005192 partition Methods 0.000 claims description 13
- 241000220317 Rosa Species 0.000 claims 6
- 238000009434 installation Methods 0.000 claims 1
- 239000002699 waste material Substances 0.000 abstract 1
- 239000002184 metal Substances 0.000 description 23
- 238000001816 cooling Methods 0.000 description 4
- 239000007789 gas Substances 0.000 description 3
- 239000012535 impurity Substances 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 239000000126 substance Substances 0.000 description 3
- 230000002035 prolonged effect Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000000498 cooling water Substances 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 238000005086 pumping Methods 0.000 description 1
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- Waste-Gas Treatment And Other Accessory Devices For Furnaces (AREA)
Abstract
The utility model relates to a quenching furnace technical field specifically discloses a novel quenching furnace, including the quenching furnace body, the quenching furnace body bottom is connected with the base through the landing leg, waste water filtering mechanism is installed on the right side of base top, waste water filtering mechanism is connected with the quenching furnace body right side through the connecting pipe, aspiration pump and waste gas filtering mechanism are installed at the quenching furnace body top, the aspiration pump is connected with the quenching furnace body inner chamber through the exhaust tube, be connected with the air duct between aspiration pump and waste gas filtering mechanism, the quenching furnace body inner chamber is equipped with hot plate, baffle and temperature sensor, hydraulic means is installed at the quenching furnace body bottom, the hydraulic means top is equipped with the telescopic link, the telescopic link upper end extends to the quenching furnace body inner chamber and is connected with the standing groove, the utility model discloses rational in infrastructure, easy operation has effectively improved the efficiency of quenching, has carried out effectual processing to waste, protects the environment and has wide application prospect.
Description
Technical Field
The utility model relates to a quenching furnace technical field, concretely relates to novel quenching furnace.
Background
The quenching furnace is a processing device widely applied to various medium and small metal workpieces, the quenching is a process of putting the metal workpieces into the furnace to be heated to a critical point and keeping the temperature for a period of time, then quickly taking the metal workpieces out of the furnace and putting the metal workpieces into a quenching medium for quick cooling, the furnace door of the quenching furnace needs to be opened after the metal workpieces are heated by the conventional quenching furnace, then the high-temperature metal workpieces are taken out and put into a quenching tank, the operation is complex, the time of the whole quenching process is prolonged, the processing quality of the metal workpieces is influenced, and meanwhile, the conventional quenching furnace is lack of treatment on waste gas generated by quenching and waste water generated after the metal workpieces are cooled, so that the pollution to the environment is caused.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a novel quenching furnace to solve the present quenching furnace that proposes in the above-mentioned background art and need open the furnace gate of quenching furnace after accomplishing the heating to metal workpiece, take out the metal workpiece of high temperature again and put into the quenching inslot, the operation is complicated, whole quenching process's time has been prolonged, the quality of metal workpiece processing has been influenced, current quenching furnace lacks the waste gas that produces quenching and the processing of cooling waste water behind the metal component simultaneously, the pollution scheduling problem to the environment has been caused.
In order to achieve the above object, the utility model provides a following technical scheme: a novel quenching furnace comprises a quenching furnace body, wherein supporting legs are vertically arranged at the bottom of the quenching furnace body, the bottom of each supporting leg is connected with a base, a wastewater filtering mechanism is arranged on the right side above the base, a water inlet pipe is arranged on the left side of the quenching furnace body, the bottom of the right side of the quenching furnace body is connected with the wastewater filtering mechanism through a connecting pipe, an air pump and a waste gas filtering mechanism are arranged at the top of the quenching furnace body, the air pump is connected with the top of an inner cavity of the quenching furnace body through an air pump pipe and is connected with the waste gas filtering mechanism through an air duct, heating plates are fixedly arranged on the left side and the right side of the upper position of the inner cavity of the quenching furnace body, a partition plate is fixedly arranged on the side of the middle position of the inner cavity of the quenching furnace body, the quenching furnace comprises a quenching furnace body, and is characterized in that a hydraulic device is installed in the middle of the bottom of the quenching furnace body, a telescopic rod is arranged at the top of the hydraulic device, the upper end of the telescopic rod extends to the inner cavity of the quenching furnace body and is connected with a placing groove with a square bottom horizontal section, the size of the square of the horizontal section at the bottom of the placing groove is the same as that of the square of the vertical projection of the opening in the middle of a partition plate, a controller is installed on the right side face of the quenching furnace body, and the controller is electrically connected with a heating plate.
Preferably, the front side surface of the quenching furnace body is provided with a furnace door and an observation window.
Preferably, the wastewater filtering mechanism comprises a wastewater filtering box, a sieve plate, a box door and a wastewater outlet pipe, the bottom of the wastewater filtering box is fixedly connected with the base, the left side of the wastewater filtering box is connected with the bottom of the right side of the quenching furnace body through a connecting pipe in an upper position, the middle of an inner cavity of the wastewater filtering box is horizontally provided with the sieve plate, the right side of the wastewater filtering box is provided with the box door in an upper position, and the bottom of the right side of the wastewater filtering box is provided with the wastewater outlet pipe.
Preferably, the water inlet pipe has a level lower than that of the partition.
Preferably, the waste gas filtering mechanism comprises a waste gas filtering box, vertical plates, a filtering filling layer and an air outlet pipe, the bottom of the waste gas filtering box is fixedly connected with the top of the quenching furnace body, the left side of the waste gas filtering box is connected with the air guide pipe, the two vertical plates are installed in the inner cavity of the waste gas filtering box, the filtering filling layer is filled between the two vertical plates, and the air outlet pipe is arranged on the right side of the waste gas filtering box.
The beneficial effects of the utility model reside in that:
by arranging the placing groove and the hydraulic device, when the metal workpiece needs to be heated, the hydraulic device is started, the telescopic rod drives the placing groove to move, the bottom of the placing groove and the bottom of the partition plate are at the same horizontal height, when the metal workpiece needs to be cooled after heating is finished, the hydraulic device is controlled, the telescopic rod is contracted to drive the placing groove to move downwards, and when water is filled at the bottom of the inner cavity of the quenching furnace body, the metal workpiece can be rapidly cooled; by arranging the wastewater filtering mechanism, the wastewater after cooling the metal member can enter the wastewater filtering box through the connecting pipe, and the sieve plate in the wastewater filtering box can effectively filter impurities in the wastewater; through setting up air pump and waste gas filtering mechanism, the waste gas that produces in the quenching furnace body inner chamber can get into the air pump through the exhaust tube and then in the leading-in waste gas filter case, and the filtration filling layer in the waste gas filter case can the effectual harmful substance that filters in the waste gas.
Drawings
FIG. 1 is a front sectional view of the present invention;
FIG. 2 is a front view of the quenching furnace body;
FIG. 3 is an elevational, cross-sectional view of an exhaust gas filtering mechanism;
fig. 4 is a horizontal sectional view taken along direction a in fig. 1.
In the figure: 1. a quenching furnace body; 2. a support leg; 3. a base; 4. a wastewater filtering mechanism; 401. a wastewater filter tank; 402. a sieve plate; 403. a box door; 404. discharging a waste water pipe; 5. a water inlet pipe; 6. a connecting pipe; 7. an air pump; 8. an exhaust gas filtering mechanism; 801. an exhaust gas filter tank; 802. a vertical plate; 803. filtering the filling layer; 804. an air outlet pipe; 9. an air exhaust pipe; 10. an air duct; 11. heating plates; 12. a temperature sensor; 13. a partition plate; 14. a hydraulic device; 15. a telescopic rod; 16. a placement groove; 17. a controller; 18. a furnace door; 19. and (4) an observation window.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
Referring to fig. 1-4, the present invention provides an embodiment: a novel quenching furnace comprises a quenching furnace body 1, wherein supporting legs 2 are vertically arranged at the bottom of the quenching furnace body 1, the bottoms of the supporting legs 2 are connected with a base 3, a wastewater filtering mechanism 4 is arranged on the right side above the base 3, a water inlet pipe 5 is arranged on the left side of the quenching furnace body 1, during actual work, a proper amount of water is introduced into an inner cavity of the quenching furnace body 1 through the water inlet pipe 5, and the bottom of the right side of the quenching furnace body 1 is connected with the wastewater filtering mechanism 4 through a connecting pipe 6;
the top of the quenching furnace body 1 is provided with an air pump 7 and a waste gas filtering mechanism 8, the air pump 7 is connected with the top of the inner cavity of the quenching furnace body 1 through an air pumping pipe 9, the air pump 7 is connected with the waste gas filtering mechanism 8 through an air duct 10, and the air pump 7 is used for guiding the waste gas in the inner cavity of the quenching furnace body 1 into the waste gas filtering mechanism 8;
the heating plates 11 are fixedly arranged on the left side and the right side of the upper position of the inner cavity of the quenching furnace body 1, the partition plate 13 is fixedly arranged on the side of the middle position of the inner cavity of the quenching furnace body 1, the middle part of the partition plate 13 is provided with an opening with a square vertical projection, and the temperature sensor 12 is arranged on the right side of the inner cavity of the quenching furnace body 1 above the right end of the partition plate 13 and used for monitoring the temperature of the inner cavity of the quenching furnace body 1;
a hydraulic device 14 is installed in the middle of the bottom of the quenching furnace body 1, a telescopic rod 15 is arranged at the top of the hydraulic device 14, the upper end of the telescopic rod 15 extends to the inner cavity of the quenching furnace body 1 and is connected with a placing groove 16 with a square bottom horizontal section, the size of the square of the horizontal section of the bottom of the placing groove 16 is the same as that of the square of the vertical projection of the middle opening of the partition plate 13, the horizontal height of the water inlet pipe 5 is lower than that of the partition plate 13, during actual work, a metal workpiece is placed on the placing groove 16, the telescopic rod 15 drives the placing groove 16 to move, so that the bottom of the placing groove 16 and the bottom of the partition plate 13 are at the same horizontal height, at the moment, the metal workpiece in the placing groove 16 can be heated through the heating plate 11, and the phenomenon that a;
the controller 17 is arranged on the right side surface of the quenching furnace body 1, and the controller 17 is electrically connected with the heating plate 11, the temperature sensor 12 and the hydraulic device 14 through leads respectively;
the front side surface of the quenching furnace body 1 is provided with a furnace door 18 and an observation window 19, the furnace door 18 is arranged to facilitate the placement of metal workpieces into the inner cavity of the quenching furnace body 1, and the observation window 19 is arranged to facilitate the observation of the height of the water surface at the bottom of the inner cavity of the quenching furnace body 1 and the height of the placing groove 16;
the wastewater filtering mechanism 4 comprises a wastewater filtering box 401, a sieve plate 402, a box door 403 and a wastewater outlet pipe 404, the bottom of the wastewater filtering box 401 is fixedly connected with the base 3, the upper left position of the wastewater filtering box 401 is connected with the bottom of the right side of the quenching furnace body 1 through a connecting pipe 6, the sieve plate 402 is horizontally arranged in the middle of the inner cavity of the wastewater filtering box 401, the sieve plate 402 can effectively filter impurities in wastewater, the box door 403 is arranged at the upper right position of the wastewater filtering box 401, so that the filtered impurities on the sieve plate 402 can be conveniently cleaned, and the wastewater outlet pipe 404 is arranged at the bottom of the right side of the wastewater filtering box;
waste gas filtering mechanism 8 includes waste gas filtering case 801, riser 802, filter filling layer 803 and outlet duct 804, waste gas filtering case 801 bottom and 1 top fixed connection of quenching furnace body, waste gas filtering case 801 left side is connected with air duct 10, two riser 802 are installed to waste gas filtering case 801 inner chamber, it has filter filling layer 803 to fill between two riser 802, filter filling layer 803 can effectively filter the harmful substance in the waste gas, waste gas filtering case 801 right side is equipped with outlet duct 804.
The working principle is as follows: when the quenching furnace is used, firstly, the furnace door 18 is opened, a metal workpiece is placed on the placing groove 16, the furnace door 18 is closed, a proper amount of water is added into the inner cavity of the quenching furnace body 1 through the water inlet pipe 5, the hydraulic device 14 is started, the telescopic rod 15 drives the placing groove 16 to move, the bottom of the placing groove 16 and the bottom of the partition plate 13 are at the same horizontal height, the metal workpiece is heated through the heating plate 11, the temperature of the inner cavity of the quenching furnace body 1 is monitored in real time through the temperature sensor 12, when the temperature is too high or too low, the heating temperature is adjusted through adjusting the heating power of the heating plate 11, the air suction pump 7 is started during heating, waste gas enters the air suction pump 7 through the air suction pipe 9 and then enters the waste gas filtering mechanism 8 through the air duct 10, the filtering filling layer 803 can effectively filter harmful substances in the waste gas, after heating is completed, the hydraulic device 14 is, thereby the water of quenching furnace body 1 inner chamber bottom contacts with the metal work piece and cools down the metal work piece, and the back is accomplished in the cooling, and waste water passes through connecting pipe 6 and gets into waste water filter mechanism 4, and debris in the waste water can effectively be filtered to sieve 402.
It is obvious to a person skilled in the art that the invention is not restricted to details of the above-described exemplary embodiments, but that it can be implemented in other specific forms without departing from the spirit or essential characteristics of the invention. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Claims (5)
1. The utility model provides a novel quenching furnace, includes quenching furnace body (1), its characterized in that: the bottom of the quenching furnace body (1) is vertically provided with supporting legs (2), the bottom of each supporting leg (2) is connected with a base (3), a wastewater filtering mechanism (4) is arranged on the right side above the base (3), a water inlet pipe (5) is arranged on the left side of the quenching furnace body (1), the bottom of the right side of the quenching furnace body (1) is connected with the wastewater filtering mechanism (4) through a connecting pipe (6), an air suction pump (7) and a waste gas filtering mechanism (8) are arranged at the top of the quenching furnace body (1), the air suction pump (7) is connected with the top of an inner cavity of the quenching furnace body (1) through an air suction pipe (9), the air suction pump (7) is connected with the waste gas filtering mechanism (8) through an air duct (10), a heating plate (11) is fixedly arranged on the left side and the right side of the inner cavity of the quenching furnace body (1) close to, an opening with a square vertical projection is arranged in the middle of the clapboard (13), a temperature sensor (12) is arranged on the right side surface of the inner cavity of the quenching furnace body (1) above the right end of the clapboard (13), a hydraulic device (14) is arranged in the middle of the bottom of the quenching furnace body (1), a telescopic rod (15) is arranged at the top of the hydraulic device (14), the upper end of the telescopic rod (15) extends to the inner cavity of the quenching furnace body (1) and is connected with a placing groove (16) with the square bottom horizontal section, the size of the square of the horizontal section at the bottom of the placing groove (16) is the same as that of the square of the vertical projection of the middle opening of the clapboard (13), the right side surface of the quenching furnace body (1) is provided with a controller (17), and the controller (17) is electrically connected with the heating plate (11), the temperature sensor (12) and the hydraulic device (14) through leads respectively.
2. The quenching furnace as claimed in claim 1, wherein: the front side surface of the quenching furnace body (1) is provided with a furnace door (18) and an observation window (19).
3. The quenching furnace as claimed in claim 1, wherein: waste water filtering mechanism (4) are including waste water rose box (401), sieve (402), chamber door (403) and play waste water pipe (404), waste water rose box (401) bottom and base (3) fixed connection, waste water rose box (401) left side is leaned on last position and is passed through connecting pipe (6) and be connected with quenching furnace body (1) right side bottom, waste water rose box (401) inner chamber middle part horizontal installation has sieve (402), waste water rose box (401) right side is leaned on last position and is equipped with chamber door (403), and waste water rose box (401) right side bottom is equipped with out waste water pipe (404).
4. The quenching furnace as claimed in claim 1, wherein: the horizontal height of the water inlet pipe (5) is lower than that of the partition plate (13).
5. The quenching furnace as claimed in claim 1, wherein: waste gas filtering mechanism (8) include waste gas filter tank (801), riser (802), filter filling layer (803) and outlet duct (804), waste gas filter tank (801) bottom and quenching furnace body (1) top fixed connection, waste gas filter tank (801) left side is connected with air duct (10), two risers (802) are installed to waste gas filter tank (801) inner chamber, it has filter filling layer (803) to fill between two risers (802), waste gas filter tank (801) right side is equipped with outlet duct (804).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021545358.XU CN213203126U (en) | 2020-07-30 | 2020-07-30 | Novel quenching furnace |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021545358.XU CN213203126U (en) | 2020-07-30 | 2020-07-30 | Novel quenching furnace |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN213203126U true CN213203126U (en) | 2021-05-14 |
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ID=75837149
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202021545358.XU Active CN213203126U (en) | 2020-07-30 | 2020-07-30 | Novel quenching furnace |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN213203126U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113278772A (en) * | 2021-07-26 | 2021-08-20 | 南通恒信精工机械有限公司 | Quenching device for heat treatment production of mechanical parts |
| CN114231708A (en) * | 2021-12-22 | 2022-03-25 | 盐城刚达机械有限公司 | Novel quenching furnace for metal heat treatment processing |
-
2020
- 2020-07-30 CN CN202021545358.XU patent/CN213203126U/en active Active
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113278772A (en) * | 2021-07-26 | 2021-08-20 | 南通恒信精工机械有限公司 | Quenching device for heat treatment production of mechanical parts |
| CN113278772B (en) * | 2021-07-26 | 2021-09-21 | 南通恒信精工机械有限公司 | Quenching device for heat treatment production of mechanical parts |
| CN114231708A (en) * | 2021-12-22 | 2022-03-25 | 盐城刚达机械有限公司 | Novel quenching furnace for metal heat treatment processing |
| CN114231708B (en) * | 2021-12-22 | 2023-09-15 | 盐城刚达机械有限公司 | Quenching furnace for metal heat treatment processing |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of utility model: A New Type of Quenching Furnace Effective date of registration: 20230719 Granted publication date: 20210514 Pledgee: Jingmen Branch of China Postal Savings Bank Co.,Ltd. Pledgor: Jingmen soliter Thermal Technology Co.,Ltd. Registration number: Y2023980048946 |
|
| PE01 | Entry into force of the registration of the contract for pledge of patent right | ||
| PC01 | Cancellation of the registration of the contract for pledge of patent right |
Granted publication date: 20210514 Pledgee: Jingmen Branch of China Postal Savings Bank Co.,Ltd. Pledgor: Jingmen soliter Thermal Technology Co.,Ltd. Registration number: Y2023980048946 |
|
| PC01 | Cancellation of the registration of the contract for pledge of patent right |