CN213198854U - Gauze mask fast combination produces line - Google Patents
Gauze mask fast combination produces line Download PDFInfo
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- CN213198854U CN213198854U CN202020367165.3U CN202020367165U CN213198854U CN 213198854 U CN213198854 U CN 213198854U CN 202020367165 U CN202020367165 U CN 202020367165U CN 213198854 U CN213198854 U CN 213198854U
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- 238000003466 welding Methods 0.000 claims abstract description 121
- 238000005520 cutting process Methods 0.000 claims description 20
- 239000004744 fabric Substances 0.000 claims description 16
- 239000000463 material Substances 0.000 claims description 5
- 230000000712 assembly Effects 0.000 claims description 4
- 238000000429 assembly Methods 0.000 claims description 4
- 238000007599 discharging Methods 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 5
- 239000004745 nonwoven fabric Substances 0.000 description 4
- 241000700605 Viruses Species 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000011120 plywood Substances 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
- 230000037303 wrinkles Effects 0.000 description 1
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Abstract
The utility model discloses a mask rapid combination production line, which comprises a mask body machine, a parallel manipulator and an ear belt welding machine; the mask body machine is used for producing the mask body; the parallel manipulator is arranged at the tail end of the mask body machine and used for transferring the mask body manufactured by the mask body machine to an ear belt welding machine; the three sets of ear strap welding machines are respectively arranged beside the parallel manipulator and are used for welding the ear straps to the mask body transferred from the parallel manipulator; the utility model discloses a set up this body machine of gauze mask, parallelly connected manipulator, ear area welding machine, this body machine of a set of gauze mask corresponds three ear area welding machines of group for both sides are fully loaded with work efficiency can the phase-match, make whole work efficiency improve, and parallelly connected manipulator still can be according to the condition of unloading infrared sensor feedback, select different ear area welding machines to shift, avoid the condition that certain ear area welding machine leads to the windrow because of the fault, make work stability more.
Description
Technical Field
The utility model relates to an automation equipment technical field, in particular to line is produced in gauze mask fast combination.
Background
The mask is used as a product for effectively resisting viruses, the demand of the mask is greatly increased, and the situation of short supply is caused, the structure of the mask comprises a mask body and ear bands at two ends of the mask body, the existing mask production line is generally formed by combining a mask body machine and an ear band welding machine, when the mask is produced, the mask body is firstly manufactured, then the mask body is transferred into the ear band welding machine for ear band welding, one mask body machine is butted with one ear band welding machine, although the mask can be automatically produced in the mode, the mask can be produced by the existing production process, the working efficiency of two devices is difficult to operate at full speed in a coordinated mode, the short plate effect is caused, the production efficiency is low, and therefore improvement is needed.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a line is produced in gauze mask fast assembly to solve above-mentioned problem.
The utility model discloses a following technical scheme realizes above-mentioned purpose:
a rapid mask combination production line comprises a mask body machine, a parallel manipulator and an ear belt welding machine; the mask body machine is used for producing the mask body; the parallel manipulator is arranged at the tail end of the mask body machine and is used for transferring the mask body manufactured by the mask body machine to the ear belt welding machine; the ear strap welding machine is equipped with three groups, these three groups the ear strap welding machine set up respectively in parallelly connected manipulator side for with the ear strap welding follow parallelly connected manipulator shifts on the gauze mask body of coming, and will weld the gauze mask body of ear strap and carry to the unloading conveyer belt.
Further, gauze mask body machine is including the body work or material rest, folding subassembly, turn-ups subassembly, cloth welding subassembly, the cutting element of connecting gradually.
Further, the body feeding frame comprises a frame body and a plurality of mask material feeding rollers arranged on the frame body; the folding assembly comprises conical wheels which are mutually matched and rotated and forming fixing plates which are sequentially alternated; the flanging assembly comprises a flanging laminated plate arranged in a mirror image manner; the cloth welding assembly comprises a first ultrasonic welding roller and a second ultrasonic welding roller; the cutting assembly includes a cutting roller.
Furthermore, the mask body machine also comprises a pulling assembly; the pulling assembly comprises a plurality of power rollers; the plurality of power rollers are inserted between the cloth welding assembly and the cutting assembly and used for providing pulling force.
Further, the cloth welding assembly, the cutting assembly and the pulling assembly are in driving connection with a first motor; the first motor is driven by a plurality of gears, so that the rotating directions of the first ultrasonic welding roller, the second ultrasonic welding roller, the cutting roller and the power roller are consistent.
Furthermore, a CCD camera is arranged on the parallel manipulator and used for identifying the position of the mask body produced by the mask body machine.
Further, the ear belt welding machine includes the welding conveyer belt, a plurality of arrange in proper order set up in gauze mask platform on welding conveyer belt upper portion, set up in the ear belt welding subassembly of welding conveyer belt top, set up in the unloading subassembly of welding conveyer belt end top.
Furthermore, the ear belt welding assemblies are provided with two identical groups, are sequentially arranged above the welding conveying belt and are respectively used for welding the ear belts on the left side and the right side, and each ear belt welding assembly comprises a welding bracket, and an ear belt feeding roller, a pneumatic clamp, a pneumatic scissors, a welding head and a pushing falling block which are arranged on the welding bracket.
Furthermore, a lifting platform is connected below the welding bracket in a sliding manner; the lifting platform is connected with a first lifting cylinder in a driving way; the welding head is arranged on the lifting table and is in driving connection with a second lifting cylinder; the pneumatic clamp and the pushing falling-off block are arranged on a rotating block; the rotating block is arranged on the lifting platform and is connected with a second motor in a driving way; the pneumatic scissors are arranged in front of the lifting platform and are connected with a scissors cylinder in a driving mode.
Further, the blanking assembly comprises a blanking bracket, a blanking negative pressure suction head, a third lifting cylinder and a blanking infrared sensor; the blanking negative pressure suction head, the third lifting cylinder and the blanking infrared sensor are arranged on the blanking support, and the blanking negative pressure suction head is in driving connection with the third lifting cylinder.
The utility model has the advantages of high working efficiency and stable work; the utility model discloses a set up this body machine of gauze mask, parallelly connected manipulator, the ear area welding machine, this body machine of a set of gauze mask corresponds three ear area welding machines of group, make both sides fully loaded work efficiency can match up, and be equipped with the CCD camera on the parallelly connected manipulator, can be accurate quick shift the gauze mask body to different ear area welding machines on, still can be according to the condition of unloading infrared sensor feedback, select different ear area welding machines to shift, avoid the condition that a certain ear area welding machine leads to the windrow because of the fault, make work stability more.
Drawings
Fig. 1 is a schematic view of the overall structure of the present invention;
fig. 2 is a schematic structural view of the mask body machine of the present invention;
fig. 3 is a schematic view of a partial overlooking structure of the mask body machine of the present invention;
FIG. 4 is a schematic structural view of the ear belt welding machine of the present invention;
fig. 5 is an enlarged view of a portion of a structure at a in fig. 4.
100. A mask body machine; 101. a frame body; 101A, a mask material feeding roller; 102. a conical wheel; 103. Forming a fixed plate; 104. flanging and pressing the plywood; 105. a first ultrasonic welding roller; 106. a second ultrasonic welding roller; 107. a cutting roller; 108. a power roller; 200. parallel mechanical arms; 300. an ear belt welding machine; 301. welding the conveying belt; 302. a mask platform; 303. welding a bracket; 304. a feeding roller for the ear belt; 305. a pneumatic clamp; 306. pneumatic scissors; 307. welding a head; 308. pushing the shedding block; 309. a lifting platform; 310. a first lifting cylinder; 311. a second lifting cylinder; 312. rotating the block; 313. a second motor; 314. a scissor cylinder; 315. a blanking support; 316. blanking negative pressure suction head; 317. a third lifting cylinder; 318. blanking infrared sensors; 400. and (5) blanking and conveying belts.
Detailed Description
In order to make the above objects, features and advantages of the present invention more comprehensible, embodiments of the present invention are described in detail below with reference to the accompanying drawings. It should be noted that the drawings of the present invention are simplified and use non-precise ratios, and are only used for the purpose of facilitating and clearly assisting the description of the embodiments of the present invention.
As shown in fig. 1 to 5, a rapid mask assembly line includes a mask body machine 100, a parallel manipulator 200, and an ear belt welding machine 300;
the mask body machine 100 is used for producing a mask body; the mask body machine 100 comprises a body feeding frame, a folding assembly, a flanging assembly, a cloth welding assembly, a cutting assembly and a pulling assembly which are connected in sequence; the body feeding frame comprises a frame body 101 and a plurality of mask material feeding rollers 101A arranged on the frame body 101; the folding assembly comprises conical wheels 102 which are mutually matched and rotated and forming fixing plates 103 which are sequentially alternated; the flanging assembly comprises a flanging laminated plate 104 arranged in a mirror image manner; the cloth welding assembly comprises a first ultrasonic welding roller 105 and a second ultrasonic welding roller 106; the cutting assembly includes a cutting roller 107; the pulling assembly comprises a plurality of power rollers 108; the plurality of power rollers 108 are inserted between the cloth welding assembly and the cutting assembly and used for providing pulling force; the cloth welding assembly, the cutting assembly and the pulling assembly are in driving connection with a first motor (not marked in the figure); the first motor is driven by a plurality of gears, so that the rotating directions of the first ultrasonic welding roller 105, the second ultrasonic welding roller 106, the cutting roller 107 and the power roller 108 are consistent;
the parallel manipulator 200 is disposed at the end of the mask body machine 100, and is used for transferring the mask body manufactured by the mask body machine 100 to the ear band welding machine 300; the parallel manipulator 200 is provided with a CCD camera, which is arranged at the bottom of the parallel manipulator 200 (not shown) and is used for identifying the position of the mask body produced by the mask body machine 100;
the three sets of the ear strap welding machines 300 are respectively arranged at the side of the parallel manipulator 200, and are used for welding the ear straps to the mask body transferred from the parallel manipulator and conveying the mask body welded with the ear straps to the blanking conveying belt 400; the ear belt welding machine 300 comprises a welding conveyer belt 301, a plurality of mask platforms 302 sequentially arranged on the upper portion of the welding conveyer belt 301, an ear belt welding assembly arranged above the welding conveyer belt 301, and a blanking assembly arranged above the tail end of the welding conveyer belt 301; the ear belt welding assemblies are provided with two identical groups, are sequentially arranged above the welding conveying belt 301 and are respectively used for welding the ear belts on the left side and the right side, and comprise a welding bracket 303, an ear belt feeding roller 304, a pneumatic clamp 305, a pneumatic scissors 306, a welding head 307 and a pushing and dropping block 308, wherein the ear belt feeding roller 304, the pneumatic clamp 305, the pneumatic scissors 306, the welding head 307 and the pushing and dropping block are arranged on the welding bracket 303; a lifting table 309 is connected below the welding bracket 303 in a sliding manner; the lifting table 309 is connected with a first lifting cylinder 310 in a driving manner; the welding head 307 is arranged on the lifting table 309 and is connected with a second lifting cylinder 311 in a driving way; the pneumatic clamp 305 and the push disengaging block 308 are arranged on a rotating block 312; the rotating block 312 is arranged on the lifting table 309 and is connected with a second motor 313 in a driving way; the pneumatic scissors 306 are arranged in front of the lifting platform 309 and are connected with a scissors cylinder 314 in a driving way; the blanking assembly comprises a blanking bracket 315, a blanking negative pressure suction head 316, a third lifting cylinder 317 and a blanking infrared sensor 318; the blanking negative pressure suction head 316, the third lifting cylinder 317 and the blanking infrared sensor 318 are arranged on the blanking bracket 315, and the blanking negative pressure suction head 316 is in driving connection with the third lifting cylinder 317.
The working principle is as follows: firstly, in the mask body machine 100, the feeding rollers on the body feeding frame are respectively provided with non-woven fabrics and melt-blown fabrics, the non-woven fabrics and the melt-blown fabrics pass through the folding assembly after being overlapped, the folding assembly folds the folded non-woven fabrics into three layers of wrinkles, then the edge-folding assembly passes through the edge-folding plate 104, the melt-blown fabrics inside the edge-folding plate turn out to wrap the non-woven fabrics, then the first ultrasonic welding roller 105 and the second ultrasonic welding roller 106 respectively weld the upper edge, the lower edge, the left edge and the right edge of the mask body after passing through the cloth welding assembly, and then the mask body is cut into individuals with the same size after passing through the cutting assembly;
then, since the productivity of the mask body machine 100 is greater than that of the ear strip welding machines 300, the parallel manipulator 200 sequentially transfers the produced mask bodies to the three ear strip welding machines 300, and the mask bodies sequentially pass below the ear strip welding assemblies through the welding conveyer 301; then, the ear strap feeding roller 304 is provided with an ear strap, the ear strap is connected with the pneumatic clamp 305, the rotating motor rotates the rotating block 312 180 ° through a synchronous belt, the pushing and dropping block 308 winds the ear strap into a semi-circle shape, meanwhile, the scissors cylinder 314 drives the pneumatic scissors 306 to cut the semi-circle shape, then the first lifting cylinder 310 drives the whole lifting table 309 to press down, the semi-circle-wound ear strap is pressed onto the mask body, finally, the second lifting cylinder 311 drives the welding head 307 to press down and weld the ear strap onto the mask body, the welding conveyer belt 301 conveys the mask body to the lower part of the next ear strap welding component, similarly, the ear strap welding component welds the ear strap on the other side of the mask body, and finally, the mask body welded with the ear straps on the two sides is conveyed to the tail end of the welding conveyer belt 301, when the blanking infrared sensor 318 recognizes that a mask is arranged below, the blanking negative pressure suction head 316 sucks up the mask body and puts down the mask body onto the blanking conveying belt 400 to finish blanking and prevent the mask body from flying out;
the parallel manipulator 200 can select different ear strap welding machines 300 to transfer according to the feedback condition of the blanking infrared sensor 318, so that the condition that a certain ear strap welding machine 300 is piled up due to failure is avoided, and the work is more stable.
The foregoing illustrates and describes the principles, general features, and advantages of the present invention. It will be understood by those skilled in the art that the present invention is not limited to the above embodiments, and that the foregoing embodiments and descriptions are provided only to illustrate the principles of the present invention without departing from the spirit and scope of the present invention. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (10)
1. A line is produced in gauze mask fast assembly, its characterized in that: comprises a mask body machine, a parallel manipulator and an ear belt welding machine; the mask body machine is used for producing the mask body; the parallel manipulator is arranged at the tail end of the mask body machine and is used for transferring the mask body manufactured by the mask body machine to the ear belt welding machine; the ear strap welding machine is equipped with three groups, these three groups the ear strap welding machine set up respectively in parallelly connected manipulator side for with the ear strap welding follow parallelly connected manipulator shifts on the gauze mask body of coming, and will weld the gauze mask body of ear strap and carry to the unloading conveyer belt.
2. The rapid mask assembly line of claim 1, wherein: the mask body machine comprises a body feeding frame, a folding assembly, a flanging assembly, a cloth welding assembly and a cutting assembly which are sequentially connected.
3. The rapid mask assembly line of claim 2, wherein: the body feeding frame comprises a frame body and a plurality of mask material feeding rollers arranged on the frame body; the folding assembly comprises conical wheels which are mutually matched and rotated and forming fixing plates which are sequentially alternated; the flanging assembly comprises a flanging laminated plate arranged in a mirror image manner; the cloth welding assembly comprises a first ultrasonic welding roller and a second ultrasonic welding roller; the cutting assembly includes a cutting roller.
4. The rapid mask assembly line of claim 3, wherein: the mask body machine also comprises a pulling assembly; the pulling assembly comprises a plurality of power rollers; the plurality of power rollers are inserted between the cloth welding assembly and the cutting assembly and used for providing pulling force.
5. The rapid mask assembly line of claim 4, wherein: the cloth welding assembly, the cutting assembly and the pulling assembly are in driving connection with a first motor; the first motor is driven by a plurality of gears, so that the rotating directions of the first ultrasonic welding roller, the second ultrasonic welding roller, the cutting roller and the power roller are consistent.
6. The rapid mask assembly line of claim 1, wherein: and the parallel manipulator is provided with a CCD camera for identifying the position of the mask body produced by the mask body machine.
7. The rapid mask assembly line of claim 1, wherein: the ear belt welding machine comprises a welding conveyer belt, a plurality of mask platforms arranged on the upper portion of the welding conveyer belt in sequence, an ear belt welding assembly arranged above the welding conveyer belt, and a discharging assembly arranged above the tail end of the welding conveyer belt.
8. The rapid mask assembly line of claim 7, wherein: the ear belt welding assemblies are provided with two identical sets and are sequentially arranged above the welding conveying belt and are respectively used for welding the ear belts on the left side and the right side, and each ear belt welding assembly comprises a welding support, and an ear belt feeding roller, a pneumatic clamp, pneumatic scissors, a welding head and a pushing falling block which are arranged on the welding support.
9. The rapid mask assembly line of claim 8, wherein: a lifting platform is connected below the welding bracket in a sliding manner; the lifting platform is connected with a first lifting cylinder in a driving way; the welding head is arranged on the lifting table and is in driving connection with a second lifting cylinder; the pneumatic clamp and the pushing falling-off block are arranged on a rotating block; the rotating block is arranged on the lifting platform and is connected with a second motor in a driving way; the pneumatic scissors are arranged in front of the lifting platform and are connected with a scissors cylinder in a driving mode.
10. The rapid mask assembly line of claim 7, wherein: the blanking assembly comprises a blanking bracket, a blanking negative pressure suction head, a third lifting cylinder and a blanking infrared sensor; the blanking negative pressure suction head, the third lifting cylinder and the blanking infrared sensor are arranged on the blanking support, and the blanking negative pressure suction head is in driving connection with the third lifting cylinder.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020367165.3U CN213198854U (en) | 2020-03-22 | 2020-03-22 | Gauze mask fast combination produces line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020367165.3U CN213198854U (en) | 2020-03-22 | 2020-03-22 | Gauze mask fast combination produces line |
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| Publication Number | Publication Date |
|---|---|
| CN213198854U true CN213198854U (en) | 2021-05-14 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202020367165.3U Active CN213198854U (en) | 2020-03-22 | 2020-03-22 | Gauze mask fast combination produces line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN213198854U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114246390A (en) * | 2021-12-22 | 2022-03-29 | 郭文东 | Rapid prototyping gauze mask apparatus for producing |
-
2020
- 2020-03-22 CN CN202020367165.3U patent/CN213198854U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114246390A (en) * | 2021-12-22 | 2022-03-29 | 郭文东 | Rapid prototyping gauze mask apparatus for producing |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CP03 | Change of name, title or address |
Address after: 523000 Room 201, unit 7, building 6, Tian'an Digital City, No. 1, Huangjin Road, Nancheng street, Dongguan City, Guangdong Province Patentee after: Guangdong Kezhuo Semiconductor Equipment Co.,Ltd. Address before: No.1, 1st floor, area C, yongtou Automation Industrial Park, No.3 Caoling street, Zhouxi Keji Road, Zhouxi community, Nancheng street, Dongguan City, Guangdong Province, 523000 Patentee before: DONGGUAN KEZHUO ROBOT Co.,Ltd. |
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| CP03 | Change of name, title or address |