CN213198148U

CN213198148U - High-efficiency energy-saving production line for autoclaved aerated concrete blocks

Info

Publication number: CN213198148U
Application number: CN202021218733.XU
Authority: CN
Inventors: 张琴娟
Original assignee: Shanghai Nuanfeng Insulation Material Co ltd
Current assignee: Shanghai Nuanfeng Insulation Material Co ltd
Priority date: 2020-06-28
Filing date: 2020-06-28
Publication date: 2021-05-14
Anticipated expiration: 2030-06-28

Abstract

The utility model relates to an autoclaved aerated concrete block high-efficiency energy-saving production line, which comprises a pouring stirrer for stirring raw materials and pouring the raw materials into a mould, an overturning lifting appliance for overturning the mould by ninety degrees around a horizontal line so as to facilitate demoulding, and a cutting machine for cutting aerated concrete according to the production sequence, evaporate the cauldron that presses of curing pressure to the aerated concrete that the cutting was accomplished, the upset hoist includes along self width direction sliding connection in the hoist door type frame on ground, rotate connect in hoist door type frame bottom and length direction be on a parallel with hoist door type frame length direction's horizontal bull stick, be the upset pole of L shape along horizontal bull stick length direction fixed connection in horizontal bull stick and cross-section, this application has through the upset pole butt in originally being horizontally mould bottom surface and a vertical side, then drive the effect that upset pole and mould carried out the synchronous stabilization upset through the horizontal bull stick again.

Description

High-efficiency energy-saving production line for autoclaved aerated concrete blocks

Technical Field

The utility model belongs to the technical field of evaporate the aerated concrete block production facility of pressure and specifically relates to an evaporate high-efficient energy-conserving production line of pressure aerated concrete block.

Background

The autoclaved aerated concrete block is a porous concrete product which is prepared by taking fly ash, lime, cement, gypsum, slag and the like as main raw materials, adding a proper amount of a gas former, a regulator and a bubble stabilizer, and carrying out the technical processes of proportioning, stirring, pouring, standing, cutting, high-pressure steam curing and the like.

There is a concrete mould upset hoist at present, and bulletin number is CN204454322U, including sideslip device and mechanical hoist device, the mechanical hoist device is connected on the sideslip device, the mechanical hoist device includes manipulator and arm, and the manipulator is connected with the arm, the manipulator comprises tongs, connecting rod, tongs even board and tongs hydro-cylinder, and the tongs hydro-cylinder is connected with connecting rod one end, and the connecting rod other end passes through pin joint with the tongs, and the tongs links the board with the tongs and passes through pin joint, the arm links the board with the tongs and is connected, the sideslip device includes stand, crossbeam and travelling car, and the crossbeam is connected with the stand.

In view of the above-mentioned related technologies, the inventor believes that there is a defect that lifting of a mold by a gripper is inconvenient, and it is difficult to effectively and stably clamp the mold due to the fact that the gripper is inconvenient to lift a large mold of an aerated concrete block.

SUMMERY OF THE UTILITY MODEL

Stability when in order to promote the centre gripping, this application provides an evaporate and press energy-efficient production line of aerated concrete block.

The application provides a high-efficient energy-conserving production line of autoclaved aerated concrete block adopts following technical scheme:

the utility model provides an evaporate high-efficient energy-conserving production line of pressure aerated concrete block includes according to production order in proper order stirs the raw materials and pours into to the pouring mixer of mould, is used for carrying out ninety degrees upsets so that the upset hoist of drawing of patterns, carries out the cutting machine of cutting to aerated concrete, evaporates the cauldron of pressing the maintenance to the aerated concrete that the cutting was accomplished, the upset hoist includes along self width direction sliding connection in the hoist door type frame on ground, rotates to connect in the hoist door type frame bottom and length direction is on a parallel with the horizontal bull stick of hoist door type frame length direction, locates horizontal bull stick and the cross-section and be the trip lever of L shape, locates hoist door type frame and for the power unit that horizontal bull stick rotated and provided power.

Through adopting above-mentioned technical scheme, the upset pole that will be L shape corresponds the lower surface and the vertical side of mould dolly and carries out the butt, then rotates around self horizontal central line through horizontal mobile jib to stably drive upset pole and mould dolly and carry out the ninety degrees upset, the contact is stable between upset pole and the mould dolly, drives the mould dolly simultaneously easily and removes, also can reduce centre gripping mould dolly required time, then accelerate the upset required time of mould dolly and blank.

Preferably, the horizontal segment side of hoist door type frame upper portion is equipped with the stabilizer bar piece that can follow vertical direction and remove, and the stabilizer bar piece is equipped with several stabilizer bars, and hoist door type frame horizontal segment length direction both ends all can be dismantled and be connected with the stabilizer bar piece hydro-cylinder of power pole fixed connection in stabilizer bar piece lower surface, and hoist door type frame upper surface fixed connection has the guide bar of wearing to locate the stabilizer bar piece along vertical direction.

Through adopting above-mentioned technical scheme for but in the mould dolly upset in-process stabilizer bar butt in mould dolly and body, avoid making at horizontal bull stick stall continuation upset because of mould dolly and body inertia are too big, make mould dolly and body can stabilize the process of finishing the upset, after the upset, stabilizer bar piece hydro-cylinder drives the stabilizer bar piece and shifts up, make hoist door type frame can drive the mould dolly and keep away from the body in the lump and demold.

Preferably, the stabilizer bar is connected with a butting block capable of butting against the surface of a blank body in the die trolley in a sliding mode along the vertical direction, and the stabilizer bar is provided with a butting block driving mechanism capable of driving the butting block to move along the vertical direction.

Through adopting above-mentioned technical scheme, but the butt piece butt of vertical removal is in the suitable position department on body surface for when blockking that the body upset is excessive, can also avoid bearing the easy fracture that appears of too big stress because of butt piece butt position is improper inside the body, influence the quality of final product.

Preferably, butt joint piece drive mechanism includes several screw blocks of fixed connection in each stabilizer bar bottom respectively, rotates to be connected between each screw block and stabilizer bar piece and length direction is on a parallel with stabilizer bar length direction's several butt joint piece screw rods, locates the stabilizer bar piece and drives butt joint piece screw rod pivoted screw rod drive mechanism, and butt joint piece screw rod threaded connection keeps away from mould one side in the butt joint piece.

Through adopting above-mentioned technical scheme, butt piece screw rod drives the butt piece and carries out stable conveying and makes the butt piece can follow vertical direction and remove the position department that most wanted, is convenient for adjust the position of butt piece.

Preferably, the screw driving mechanism comprises a plurality of screw sheaves coaxially and fixedly connected to the upper end of each abutting block screw, a screw motor detachably connected to the upper part of the stabilizer bar block, a motor sheave coaxially and fixedly connected to an output shaft of the screw motor, and a sheave belt in transmission connection with the motor sheave and each screw sheave.

By adopting the technical scheme, the rotation of one screw motor can drive all the abutting block screws to rotate, so that the heights of the contact points of each abutting block and the blank are consistent, and different stresses generated at different points in the blank are avoided, and the quality of the blank is greatly influenced.

Preferably, the vertical side of the abutting block facing the mold is provided with a rubber layer.

Through adopting above-mentioned technical scheme for carry out the flexible contact between butt piece and the body, avoid the butt piece to flow down the impression easily on body surface, also can reduce the impact force that butt piece might cause the body.

Preferably, the power mechanism comprises a rotating rod gear coaxially and fixedly connected with the end part of the horizontal rotating rod exposed out of the length direction of the hanger door-shaped frame, a rack sliding rail fixedly connected with the hanger door-shaped frame, a rotating rod rack slidably connected with the rack sliding rail along the length direction of the rack sliding rail, and a power oil cylinder, wherein the cylinder body is detachably connected with the vertical side surface of the hanger door-shaped frame deviating from the mold trolley, and the bottom end of the power rod is fixedly connected with the upper end of the rotating rod rack.

Through adopting above-mentioned technical scheme, drive the bull stick rack through power cylinder and remove along vertical direction, can stably drive bull stick gear and horizontal bull stick then and rotate, the rack slide rail can guarantee that the bull stick rack carries out a stable removal along vertical direction simultaneously.

Preferably, the bottom end of the hanger door-shaped frame is fixedly connected with two support rods, the length direction of which is parallel to the length direction of the horizontal rotating rod, the two support rods are respectively positioned at two sides of the horizontal rotating rod, and the two support rods can respectively abut against the horizontal bottom surfaces of two sections of the L-shaped overturning rod.

By adopting the technical scheme, the two support rods can respectively support two sections of the turning rod, so that the phenomenon that the mold trolley and the blank body continuously cause large pressure at the meshing position of the turning rod gear and the turning rod rack is avoided.

In summary, the present application includes at least one of the following benefits:

the L-shaped turnover rod is abutted against the lower surface and the vertical side surface of the die trolley, then the turnover rod and the die trolley are stably driven to turn right and left through rotating the horizontal main rod around the horizontal central line of the turnover rod and the die trolley, the turnover rod and the die trolley are stably contacted, the die trolley is easily driven to move, the time required for clamping the die trolley can be reduced, and the time required for turning the die trolley and a blank body is shortened;

the two support rods can respectively support the turning rod in two different states, and the phenomenon that the mold trolley and the blank body continuously cause large pressure on the meshing position of the turning rod gear and the turning rod rack is avoided.

Drawings

FIG. 1 is a main structure view of the present invention;

fig. 2 is a schematic view of the internal structure of the protective shell section in section.

Description of reference numerals: 1. a hanger gantry; 2. a horizontal rotating rod; 21. a power cylinder; 22. a rotating rod gear; 23. a rack slide rail; 24. a rotating rod rack; 25. a support bar; 26. a stabilizer bar block; 27. a stabilizer block cylinder; 28. a guide bar; 29. a protective shell; 3. a turning rod; 31. a stabilizer bar; 32. a butting block; 33. a screw block; 34. a butt block screw; 35. a screw grooved pulley; 36. a screw motor; 37. a motor sheave; 38. a grooved belt; 39. a rubber layer.

Detailed Description

The present application is described in further detail below with reference to the attached drawings.

The embodiment of the application discloses evaporate and press energy-efficient production line of aerated concrete block, refer to fig. 1 and fig. 2, include according to production order in proper order and stir the pouring mixer that gets into to the mould with the raw materials, be used for carrying out ninety degrees upset so that the upset hoist of drawing of patterns with the mould around water flat line, the cutting machine that cuts aerated concrete, evaporate the autoclave that the autoclaved is carried out to the aerated concrete that cuts the completion, the upset hoist includes along self width direction sliding connection in the hoist door type frame 1 on ground, it is parallel to the horizontal bull stick 2 of hoist door type frame 1 length direction to rotate to be connected with length direction between the two vertical section bottoms of hoist door type frame 1, horizontal bull stick 2 is along the even fixedly connected with several cross-section of self length direction and is the upset pole 3 of L shape, upset pole 3 can butt in the bottom surface and a vertical side of mould dolly, two bracing pieces of hoist door type frame 1 bottom fixedly connected with are located the bracing piece of horizontal bull stick 2 length 25, the upper surfaces of the two support rods 25 can be respectively abutted against the two sections of the turnover rod 3 which respectively correspond to the horizontal bottom surfaces of the die trolley when the die trolley is horizontal and vertical, and the lifting appliance door-shaped frame 1 is provided with a power mechanism which can drive the horizontal rotating rod 2 to rotate around the central line of the length direction of the lifting appliance door-shaped frame.

Referring to fig. 2, the power mechanism includes two rotating rod gears 22 respectively coaxially and fixedly connected to the horizontal rotating rod 2 and exposed out of the two vertical section back sides of the hanger door type frame 1, the two vertical section back sides of the hanger door type frame 1 are fixedly connected with vertical rack slide rails 23, the two rack slide rails 23 are respectively slidably connected with rotating rod racks 24 respectively engaged with the two rotating rod gears 22 along the vertical direction, the upper part of the vertical section of the hanger door type frame 1 is detachably connected with a power cylinder 21 with a power rod bottom end fixedly connected to the upper end of the rotating rod rack 24, and the two vertical section back sides of the hanger door type frame 1 are detachably connected with a protective shell 29 which is vertical and wraps the power mechanism.

Referring to fig. 1 and 2, two of the upper surface fixed connections of the hanger door frame 1 are vertical guide rods 28, two guide rods 28 penetrate through and are connected with the same stabilizer bar block 26 in a sliding manner along the vertical direction, the length direction of the stabilizer bar block 26 is parallel to the length direction of the hanger door frame 1, the upper surface of the hanger door frame 1 is detachably connected with two stabilizer bar oil cylinders 27 of which the power bars are fixedly connected to the lower surface of the stabilizer bar block 26, the two guide rods 28 are located between the two stabilizer bar oil cylinders 27, the lower surface of the stabilizer bar block 26 is connected with a plurality of vertical stabilizer bars 31 along the length direction, each stabilizer bar 31 is connected with a butt block 32 along the vertical direction in a sliding manner, the butt block 32 is adhered with a rubber layer 39 towards the vertical side surface of the blank, and the stabilizer bar block 26 is provided with a butt block driving mechanism capable of driving the butt block 32 to move along.

Referring to fig. 1 and 2, the abutting block driving mechanism includes a plurality of screw blocks 33 fixedly connected to the bottom end of each stabilizer bar 31 away from the vertical side surface of the mold, an abutting block screw 34 vertically penetrating and screwed to the bottom surface of one side of the abutting block 32 away from the green body is rotatably connected between each screw block 33 and the lower surface of the stabilizer bar block 26, a screw driving mechanism for driving each abutting block screw 34 to rotate is installed on the upper surface of the stabilizer bar block 26, the screw driving mechanism includes a plurality of screw sheaves 35 coaxially and fixedly connected to each abutting block screw 34 and exposed on the upper surface of the stabilizer bar block 26, a screw motor 36 is detachably connected to the upper surface of the stabilizer bar block 26, a motor sheave 37 is coaxially and fixedly connected to an output shaft of the screw motor 36, and a horizontal sheave belt 38 is connected between the motor sheave 37 and each screw sheave 35 in a transmission manner.

The implementation principle of the high-efficiency energy-saving production line for the autoclaved aerated concrete blocks in the embodiment of the application is as follows: hoist door type frame 1 moves along self width direction for 3 butt of upset pole in the bottom surface and a vertical side of mould dolly, then hoist door type frame 1 drives the mould dolly and moves to the lower region in ground, then drives horizontal bull stick 2 through power cylinder 21 and rotates, then makes mould dolly and body from the ninety degrees and be vertical state of the stable upset of horizontal state.

The above embodiments are preferred embodiments of the present application, and the protection scope of the present application is not limited by the above embodiments, so: all equivalent changes made according to the structure, shape and principle of the present application shall be covered by the protection scope of the present application.

Claims

1. The utility model provides an evaporate and press energy-efficient production line of aerated concrete block, includes according to production order in proper order that stir the raw materials and pour into the pouring mixer that enters into the mould, be used for carrying out ninety degrees upsets so that the upset hoist of drawing of patterns, the cutting machine that cuts aerated concrete, the autoclave that evaporates the pressure maintenance to the aerated concrete that the cutting was accomplished, its characterized in that around water flat line with the mould: the upset hoist includes along self width direction sliding connection in the hoist door type frame (1) on ground, rotate and connect in hoist door type frame (1) bottom and length direction be on a parallel with horizontal bull stick (2) of hoist door type frame (1) length direction, locate horizontal bull stick (2) and cross-section along horizontal bull stick (2) length direction and be upset pole (3) of L shape, locate hoist door type frame (1) and rotate the power unit that provides power for horizontal bull stick (2).

2. The efficient and energy-saving autoclaved aerated concrete block production line according to claim 1, is characterized in that: the lifting appliance door type frame is characterized in that a stabilizer bar block (26) capable of moving along the vertical direction is arranged on the side face of the upper horizontal section of the lifting appliance door type frame (1), a plurality of stabilizer bars (31) are arranged on the stabilizer bar block (26), two ends of the length direction of the horizontal section of the lifting appliance door type frame (1) are detachably connected with stabilizer bar block oil cylinders (27) of power bars fixedly connected to the lower surface of the stabilizer bar block (26), and a guide rod (28) penetrating through the stabilizer bar block (26) along the vertical direction is fixedly connected to the upper surface of the lifting appliance door type frame (1).

3. The efficient and energy-saving autoclaved aerated concrete block production line as claimed in claim 2, is characterized in that: the stabilizer bar (31) is connected with a butt joint block (32) capable of being abutted to the surface of a blank body in the die trolley in a sliding mode along the vertical direction, and the stabilizer bar (31) is provided with a butt joint block driving mechanism capable of driving the butt joint block (32) to move along the vertical direction.

4. The efficient and energy-saving autoclaved aerated concrete block production line according to claim 3, characterized in that: the butt joint block driving mechanism comprises a plurality of screw blocks (33) fixedly connected to the bottom end of each stabilizer bar (31) respectively, a plurality of butt joint block screw rods (34) which are connected between each screw block (33) and each stabilizer bar block (26) in a rotating mode and are parallel to the length direction of each stabilizer bar (31) in the length direction, a screw driving mechanism which is arranged on each stabilizer bar block (26) and drives each butt joint block screw rod (34) to rotate, and the butt joint block screw rods (34) are connected to one side, away from the mold, of each butt joint block (32) in a threaded mode.

5. The efficient and energy-saving autoclaved aerated concrete block production line according to claim 4, is characterized in that: the screw driving mechanism comprises a plurality of screw grooved wheels (35) which are coaxially and fixedly connected to the upper end of each abutting block screw (34), a screw motor (36) which is detachably connected to the upper part of the stabilizing rod block (26), a motor grooved wheel (37) which is coaxially and fixedly connected to an output shaft of the screw motor (36), and a grooved belt (38) which is in transmission connection with the motor grooved wheel (37) and each screw grooved wheel (35).

6. The efficient and energy-saving autoclaved aerated concrete block production line according to claim 5, is characterized in that: the vertical side of the abutting block (32) facing the mould is provided with a rubber layer (39).

7. The efficient and energy-saving autoclaved aerated concrete block production line according to claim 6, is characterized in that: the power mechanism comprises a rotating rod gear (22) which is coaxially and fixedly connected with the horizontal rotating rod (2) and exposed out of the end part of the length direction of the hanger door-shaped frame (1), a rack sliding rail (23) which is fixedly connected with the hanger door-shaped frame (1), a rotating rod rack (24) which is connected with the rack sliding rail (23) in a sliding manner along the length direction of the rack sliding rail (23), and a power oil cylinder (21) which is detachably connected with the vertical side surface of the hanger door-shaped frame (1) deviating from the mold trolley and is fixedly connected with the bottom end of a power rod and is arranged at the upper end of the rotating rod rack.

8. The efficient and energy-saving autoclaved aerated concrete block production line according to claim 7, is characterized in that: the bottom end of the hanger door-shaped frame (1) is fixedly connected with two supporting rods (25) with the length directions parallel to the length direction of the horizontal rotating rod (2), the two supporting rods (25) are respectively positioned at two sides of the horizontal rotating rod (2), and the two supporting rods (25) can respectively abut against the horizontal bottom surfaces of two sections of the L-shaped turnover rod (3).