CN213195377U

CN213195377U - Automatic material receiving machine for high-speed stamping precise terminals

Info

Publication number: CN213195377U
Application number: CN202021575571.5U
Authority: CN
Inventors: 不公告发明人
Original assignee: Suzhou Handu Equipment Co ltd
Current assignee: Suzhou Handu Equipment Co ltd
Priority date: 2020-08-03
Filing date: 2020-08-03
Publication date: 2021-05-14
Anticipated expiration: 2030-08-03

Abstract

The utility model discloses an automatic material machine of receiving of accurate terminal of high-speed punching press, including the material collecting device who is used for collecting accurate terminal for transport the material feeding unit in material area, be used for adjusting material feeding unit's elevating gear, be used for controlling this equipment's control box and be used for fixed elevating gear's frame, material feeding unit, control box, rack-mount are on the mounting panel, and material feeding unit's output extends to material collecting device to dock with material collecting device, material feeding unit and elevating gear and material collecting device link. The receiving device comprises a material tray set and a servo motor, wherein the servo motor drives the material tray set to rotate and is linked with the feeding device so as to ensure stable and synchronous operation of feeding of the feeding device and receiving of the receiving device. The utility model discloses entire system has realized the automation operation, realizes automatic sample, trades the charging tray, and the punch press need not shut down easy operation to production efficiency has been improved.

Description

Automatic material receiving machine for high-speed stamping precise terminals

Technical Field

The utility model belongs to the technical field of automatic reclaimer, a receive material machine in automation of accurate terminal of high-speed punching press is related to.

Background

Along with the development of the industry in China, the application of precision stamping is wider and larger, the requirement on the stamping technology is higher, and the high-speed precision stamping production technology has the advantages of high efficiency, high quality, consistency, cost saving and the like, so that the high-speed automatic production of the high-speed stamping technology is popularized and applied. However, the automation degree of the existing high-speed punch rear-end material receiving equipment is far from the development speed of the high-speed punch, and in the prior art, the automatic material receiving equipment still needs manual sampling and material changing at the tail end for receiving the material, so that the operation is complex, the efficiency is low, the automation degree is low, and the quality stability of the received material is poor.

Disclosure of Invention

The utility model aims at providing an automatic material machine of receiving of accurate terminal of high-speed punching press in order to overcome the defect that above-mentioned prior art exists.

The purpose of the utility model can be realized through the following technical scheme:

the utility model provides a high-speed punching press precision terminal's automatic material machine of receiving, is including the material collecting device who is used for collecting precision terminal for transport the material feeding unit in material area, be used for adjusting material feeding unit's elevating gear, be used for controlling above-mentioned device's control box and be used for fixing elevating gear's frame, material feeding unit, control box, rack-mount are on the mounting panel, material collecting device install in on the control box and be located the top of control box, the right side in mounting panel the place ahead is installed to the control box, rack-mount is in the left side at mounting panel rear, material feeding unit passes through elevating gear install in the frame and with the control box is connected, material feeding unit's output extends to material collecting device, and with material collecting device docks, material feeding unit with elevating gear reaches material collecting device linkage. The receiving device comprises a material tray set and a servo motor, wherein the servo motor drives the material tray set to rotate and is linked with the feeding device so as to ensure stable and synchronous operation of feeding of the feeding device and receiving of the receiving device.

Preferably, the receiving device comprises a tray set, the tray set comprises a receiving tray, a tray bracket for supporting the receiving tray, and a paper tape box located behind the tray bracket, a tension wheel is installed between the paper tape box and the tray set, and the tension wheel is connected with the paper tape box.

Preferably, the number of the material tray groups is at least two, and the lifting device can automatically switch the feeding device to butt against the material tray groups.

Preferably, the feeding device comprises the feeder and a discharge hole, the feeder is installed on the rack through the lifting device, and the discharge hole is connected with the receiving device.

Preferably, material feeding unit still includes the feed inlet, client high-speed punch press is connected to the feed inlet, client high-speed punch press is provided with CCD image detection mechanism and image display screen.

Preferably, the feeding device further comprises a material belt and a feeding guide roller, and the material belt is fed onto the feeding platform between the feeding hole and the discharging hole through the feeding guide roller.

Preferably, a material belt pressing device, a material cutting device and a flow channel blowing guide device are arranged on the feeding platform.

Preferably, the material belt pressing device comprises a one-way guide wheel and a material belt clamping block positioned in the output direction of the one-way guide wheel.

Preferably, the runner air blowing guide device comprises a one-way rubber coating roller group, a one-way rubber coating roller cylinder for controlling the one-way rubber coating roller group, a runner guide block and a guide wheel for guiding the movement of the material belt, and a runner guide shifting block positioned in the output direction of the guide wheel.

Preferably, the material cutting device is located between the runner guide block and the one-way rubber coating roller group and comprises a group of cutters, and the cutters are controlled by telescopic cylinders and cut off the material belt.

Compared with the prior art, the utility model has the advantages of it is following:

the utility model discloses entire system has realized the automation operation, realizes automatic sample, trades the charging tray, and the punch press need not shut down easy operation to production efficiency has been improved.

Drawings

In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without creative efforts.

FIG. 1 is a schematic view of the three-dimensional structure of the present invention

FIG. 2 is a schematic view of the structure of the present invention

FIG. 3 is a partial enlarged view of FIG. 2

Names of corresponding components represented by numerals or letters in the drawings:

1-material receiving disc, 2-tensioning wheel, 3-paper tape disc, 4-Mitsubishi touch screen, 5-frame, 6-CCD image detection device, 7-feeder, 8-analog quantity sensor, 9-lifting device, 10-feeding guide roller, 11-one-way rubber coating roller cylinder, 12-controller, 13-discharge port, 14-telescopic cylinder, 15-material disc bracket, 16-flow channel guide block, 17-one-way rubber coating roller group, 18-optical fiber amplification sensor, 19-one-way guide wheel, 20-material belt clamping block, 21-material cutting device, 22-guide wheel, 23-flow channel guide shifting block, 24-servo motor and 100-material receiving device, 200-feeding device, 25-mounting plate, 26-receiving tray groove, 101-receiving tray group, 201-feeding hole and 300-material belt pressing device.

Detailed Description

The technical solution of the present invention will be described clearly and completely through the following detailed description. It is to be understood that the embodiments described are only some embodiments of the invention, and not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative efforts belong to the protection scope of the present invention.

Referring to fig. 1-3, the utility model provides an automatic material receiving machine of accurate terminal of high-speed punching press, including the material collecting device 100 who is used for collecting accurate terminal, a material feeding unit 200 for transporting the material area, a elevating gear 9 for adjusting material feeding unit, a frame 5 for controlling the controller 12 of above-mentioned device and being used for fixed elevating gear 9, material feeding unit 200, controller 12, frame 5 installs on mounting panel 25, material collecting device 100 installs on controller 12 and is located the top of controller 12, controller 12 installs the right side in mounting panel 25 the place ahead, frame mounting is in the left side of mounting panel 25 rear, material feeding unit 200 connects elevating gear 9, elevating gear 9 installs in the frame, material feeding unit 200 is connected with the control box, material feeding unit 200's output extends to material collecting device 100, and dock with material collecting device 100, material feeding unit 200 and elevating gear 9, The material receiving device 100 is linked, the material receiving device 100 comprises a material tray group 101 and a servo motor, and the servo motor 24 drives the material tray group to rotate and is linked with the feeding device 200. The feeding of the feeding device and the receiving of the receiving device are ensured to be stably and synchronously operated.

Material collecting device 100 includes material tray group 101, material tray group 101 is including receiving charging tray 1, support material tray support 15 of receiving charging tray 1, the tape cassette 3 that is located charging tray support 15 rear, install take-up pulley 2 between tape cassette 3 and the material tray group 101, take-up pulley 2 is connected with tape cassette 3, material collecting device 100 drives by servo motor 24 and receives charging tray 1 and rotate, rotate the material area and receive the material, the coil stock paper tape is fixed and is adjusted through 2 tensioning forces of take-up pulley on tape tray 3, elevating gear 9 can make 2 feeder 7 of group switch between the charging tray.

Feeding device 200 includes feeder 7, discharge gate 13, feed inlet 201, the pay-off platform, feeder 7 is installed in frame 5 through elevating gear 9, set up material area closing device 300 on the pay-off platform, disconnected material device and runner auxiliary guide device that blows, material area closing device 300, disconnected material device and runner auxiliary guide device that blows are connected with the feeder, the high-speed punch press of client is connected to feed inlet 201, the high-speed punch press of client is provided with CCD image detection mechanism and image display screen, the image display screen is the mitsubishi touch-sensitive screen, the operation interface of this mitsubishi touch-sensitive screen, the picture is clear, and convenient for operation, can the audio-visual position of seeing the distance sensor who takes the front end, be convenient for adjusting the distance. The CCD image detection mechanism is added, and the requirements of the client for detecting the stamping quality in the whole process and giving an early warning in time can be met in the material receiving process. In this embodiment, material feeding unit, material collecting device and elevating gear are by controller coordinated control, realize material feeding unit along with elevating gear elevating movement, receive the fixed mode of material dish and trade the charging tray, because the inconvenience that the charging tray was brought when avoiding operating personnel to get the charging tray again, easy operation.

The material belt pressing device 300 sequentially comprises 2 groups of one-way guide wheels 19, an optical fiber amplification sensor 18 and a material belt clamping block 20 from left to right, and the runner blowing guide device sequentially comprises a one-way rubber coating roller group 17, a runner guide block 16, a guide wheel 22 and a runner guide shifting block 23 from left to right.

The feed inlet comprises a group of feeding guide rollers 10 and an analog quantity sensor 8, the feed inlet 201 introduces a material belt into the feeder 7 through the feeding guide rollers 10, the material belt enters a material belt clamping block 20 through a first group of one-way guide wheels 19, the optical fiber amplification sensor 18 detects a material belt signal at the moment, a driving force is generated through a one-way rubber coating roller cylinder 11 under the control of the controller 12 to clamp the material belt, the one-way rubber coating roller group 17 rotates under the control of the one-way rubber coating roller cylinder 11, the material belt is driven backwards, the material belt passes through a runner guide block 16, a guide wheel 22 and a runner guide shifting block 23, an auxiliary air blowing channel is arranged in the runner guide shifting block 23, the material belt can be accurately controlled through air pressure, and the material belt coming out of the discharge.

The optical fiber amplifying sensor 18 detects the passing distance of the material belt from time to time in a counting mode. The unidirectional encapsulation roller group 17 is controlled to rotate in a unidirectional mode by controlling the unidirectional encapsulation roller cylinder 11, and the encapsulation rollers are controlled to compress and release the material belt in the horizontal direction through the unidirectional encapsulation roller cylinder 11. Preferably, the optical fiber amplification sensor 18 adopts a kirschner optical fiber and an amplification sensor, the amplification sensor has accurate counting and simple and easy adjustment, has a storage function for various reasons such as punch counting and shutdown times, and simultaneously has a port for collecting relevant information collection. The analog quantity sensor 8 adopts an analog quantity output light eye in the Japanese bamboo, and can automatically adjust the speed of the material receiving motor according to the sag of the material belt, so that the effect of uniform material receiving is achieved. In this embodiment, the servo motor 24 is a taiwan lapping motor, which has a small size and a long service life, so that the performance of the automatic material receiving machine is more stable.

In this embodiment, there are four layers of material tray sets, and there are two groups of material feeders, and each layer of material tray set is equipped with a servo motor, all of which can independently complete the material receiving work. When the material belts of the first and third material disc groups are fully received, the 2 groups of feeders can be switched to the second and fourth layers through the lifting device to continue receiving the materials, the punch does not need to stop and wait for changing the material discs, and the time is saved.

The material cutting device 21 is composed of a group of cutters, and the cutting of the material belt by the blades is controlled by a telescopic cylinder. Sampling is carried out after counting by adopting an optical fiber amplification sensor according to preset parameters, the number of samples can be freely set according to requirements, and cutting between two terminals can be ensured. The optical fiber amplifying sensor 18 detects the passing distance of the material belt at any time, a signal is given out under the control of the controller 12, and the telescopic air cylinder 14 is driven to enable the cutting material belt of the blade to fall into the sampling disc, so that sampling is completed. Set up paper tape in the device and detect induction system absolutely, possess the warning shutdown function simultaneously to disconnected paper, make the material area steadily convey and get into the receipts charging tray.

In the whole material area transfer process, the analog quantity sensor 8 receives material motor speed according to material area sag automatically regulated, reaches the even effect of receipts material. Meanwhile, the quality of the punched finished product is detected constantly and early warning is given in time through the CCD image detection device 6 arranged on the feeder in the whole material receiving process. The material blocking part can give an alarm through a sensor, and the punching machine and the material receiving machine are stopped immediately.

Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments without departing from the spirit or scope of the invention. Thus, the present invention is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. An automatic material receiving machine for high-speed stamping precision terminals is characterized by comprising a material receiving device for collecting the precision terminals, a material feeding device for conveying a material belt, a lifting device for adjusting the material feeding device, a control box for controlling the device and a rack for fixing the lifting device, wherein the material feeding device, the control box and the rack are arranged on a mounting plate, the material receiving device is arranged on the control box and positioned above the control box, the control box is arranged on the right side in front of the mounting plate, the rack is arranged on the left side behind the mounting plate, the material feeding device is arranged on the rack through the lifting device and connected with the control box, the output end of the material feeding device extends to the material receiving device and is butted with the material receiving device, the material feeding device is linked with the lifting device and the material receiving device, the receiving device comprises a material tray set and a servo motor, and the servo motor drives the material tray set to rotate and is linked with the feeding device.

2. The automatic material receiving machine for punching the precision terminal at high speed according to claim 1, wherein the tray set comprises a material receiving tray, a tray support for supporting the material receiving tray, and a paper tape box located behind the tray support, a tension pulley is installed between the paper tape box and the tray set, and the tension pulley is connected with the paper tape box.

3. The automatic material collecting machine for the high-speed stamping precision terminals as claimed in claim 2, wherein there are at least two material trays, and the lifting device automatically switches the material feeding device to butt against the material trays.

4. The automatic material receiving machine for the high-speed stamping precision terminals as claimed in claim 1, wherein the feeding device comprises a feeder and a discharge port, the feeder is mounted on the frame through the lifting device, and the discharge port is connected with the material receiving device.

5. The automatic material receiving machine for the high-speed stamping precision terminals as claimed in claim 3, wherein the feeding device further comprises a feeding hole, the feeding hole is connected with a client-side high-speed punch press, and the client-side high-speed punch press is provided with a CCD image detection mechanism and an image display screen.

6. The automatic material collecting machine for the high-speed stamping precision terminals as claimed in claim 1, 2, 3, 4 or 5, wherein the feeding device further comprises a material belt and a feeding guide roller, and the material belt is fed onto the feeding platform between the feeding port and the discharging port through the feeding guide roller.

7. The automatic material collecting machine for the high-speed stamping precision terminals as claimed in claim 6, wherein the feeding platform is provided with a material belt pressing device, a material cutting device and a flow channel blowing guide device.

8. The automatic material collecting machine for the high-speed stamping precision terminals as claimed in claim 7, wherein the material belt pressing device comprises a one-way guide wheel and a material belt clamping block located in the output direction of the one-way guide wheel.

9. The automatic material receiving machine for the high-speed stamping precision terminal as claimed in claim 8, wherein the runner blowing guide device comprises a one-way rubber coating roller set, a one-way rubber coating roller cylinder for controlling the one-way rubber coating roller set, a runner guide block and a guide wheel for guiding the movement of the material belt, and a runner guide shifting block located in the output direction of the guide wheel.

10. The automatic material receiving machine for the high-speed stamping precision terminal as claimed in claim 9, wherein the material cutting device comprises a set of cutters located between the runner guide block and the unidirectional encapsulation roller set, and the cutters are controlled by a telescopic cylinder and cut off the material belt.