CN213187853U - Forming device for quickly demoulding during biscuit manufacture - Google Patents
Forming device for quickly demoulding during biscuit manufacture Download PDFInfo
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- CN213187853U CN213187853U CN202021871995.6U CN202021871995U CN213187853U CN 213187853 U CN213187853 U CN 213187853U CN 202021871995 U CN202021871995 U CN 202021871995U CN 213187853 U CN213187853 U CN 213187853U
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- 235000015895 biscuits Nutrition 0.000 title claims abstract description 94
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 24
- 238000005485 electric heating Methods 0.000 claims description 14
- 238000000465 moulding Methods 0.000 claims description 8
- 239000000463 material Substances 0.000 claims description 7
- 230000001681 protective effect Effects 0.000 claims description 7
- 239000011159 matrix material Substances 0.000 claims description 3
- 238000005253 cladding Methods 0.000 claims description 2
- 238000009434 installation Methods 0.000 claims description 2
- 230000000694 effects Effects 0.000 abstract description 4
- 239000002994 raw material Substances 0.000 description 5
- 238000007493 shaping process Methods 0.000 description 5
- 235000013305 food Nutrition 0.000 description 3
- 239000000843 powder Substances 0.000 description 3
- 150000001875 compounds Chemical class 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 244000046052 Phaseolus vulgaris Species 0.000 description 1
- 235000010627 Phaseolus vulgaris Nutrition 0.000 description 1
- 206010037660 Pyrexia Diseases 0.000 description 1
- 244000061456 Solanum tuberosum Species 0.000 description 1
- 235000002595 Solanum tuberosum Nutrition 0.000 description 1
- 238000010923 batch production Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 235000013339 cereals Nutrition 0.000 description 1
- 230000003028 elevating effect Effects 0.000 description 1
- 239000004519 grease Substances 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 230000002787 reinforcement Effects 0.000 description 1
- 239000002002 slurry Substances 0.000 description 1
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Abstract
The utility model relates to the technical field of biscuit processing equipment, and provides a forming device for quickly demoulding for biscuit manufacture, aiming at solving the problems that the biscuit forming effect is not good on one hand, and the biscuit is inconvenient to demould after biscuit forming and the biscuit manufacture forming is influenced on the other hand in the traditional biscuit manufacturing mould; the upper die mechanism comprises a plurality of vertical lifting oil cylinders arranged on the bottom wall of the upper case, and the telescopic ends of the plurality of lifting oil cylinders are provided with the same lifting plate. The utility model discloses be particularly useful for the fashioned quick drawing of patterns of biscuit, have higher social use value and application prospect.
Description
Technical Field
The utility model relates to a biscuit processing equipment technical field, concretely relates to biscuit is made with forming device of quick drawing of patterns.
Background
The biscuit is a food prepared by taking cereal powder (beans, potato powder) and the like as main raw materials, adding or not adding sugar, grease and other raw materials, and performing processes such as powder mixing (or slurry mixing), molding, baking and the like. The initial biscuit industry is an urgent food in long-term navigation or war, and is spread in a manual form, and after the industrial revolution, due to the development of mechanical technology, the biscuit manufacturing equipment and technology are rapidly developed and spread all over the world.
In the standardized production of biscuits, the biscuits need to be shaped by means of a mould so as to ensure that the specifications of the large-batch production of the biscuits are consistent, and the traditional biscuit manufacturing mould has poor biscuit forming effect on one hand, and the biscuit is inconvenient to demould after the biscuit is formed on the other hand, so that the manufacturing and forming of the biscuits are affected. To this end, we propose a forming device for rapid demoulding for biscuit manufacture.
SUMMERY OF THE UTILITY MODEL
Technical problem to be solved
Not enough to prior art, the utility model provides a forming device of quick drawing of patterns is used in biscuit manufacture has overcome prior art not enough, reasonable in design, and compact structure aims at solving traditional biscuit and makes mould on the one hand biscuit shaping effect not good, and on the other hand is after the biscuit shaping, and the biscuit demolding is inconvenient, influences the fashioned problem of biscuit manufacture.
(II) technical scheme
In order to achieve the above purpose, the utility model discloses a following technical scheme realizes:
a quick demoulding forming device for biscuit manufacture comprises a base box, a frame arranged on the rear side of the upper end of the base box, and an upper machine box arranged on the upper end of the frame, wherein an upper die mechanism is arranged at the lower end of the upper machine box, and a lower die mechanism matched with the upper die mechanism is arranged at the upper end of the base box;
the upper die mechanism comprises a plurality of lifting oil cylinders vertically mounted on the bottom wall of the upper case, the telescopic ends of the plurality of lifting oil cylinders are provided with the same lifting plate, the lower end of the lifting plate is provided with an upper die base, an electric heating assembly is arranged in the upper die base, the lower end of the upper die base is integrally formed with a plurality of male dies, and the male dies are all contacted with the electric heating assembly;
lower die mechanism includes the die holder of fixed mounting in base case upper end, and the edge cladding of die holder has the protective frame, the protective frame is front end open-ended "Contraband" font structure, a plurality of and terrace die assorted die grooves have been seted up to the upper end of die holder, the interior diapire of die groove is equipped with the release seat, the pushing ram is installed to the lower extreme of release seat, and the lower extreme of a plurality of pushing rams extends to the inner chamber of base case and installs perpendicularly on same demolding propulsion plate, a plurality of demolding cylinders are installed to the lower extreme of demolding propulsion plate, and demolding cylinder fixed mounting is in the upper end of fixed plate, fixed plate horizontal installation is on the inner wall of base case.
Preferably, the inner cavity rear side of protection frame still is equipped with the biscuit and releases the subassembly, and the biscuit is released the subassembly and is covered the ejector plate on the inner cavity rear wall of protection frame including pasting, and installs the flexible end that pushes away the material cylinder on the rear wall of ejector plate, pushes away material cylinder fixed mounting on the antetheca of frame.
Preferably, a biscuit collecting box with an unsealed upper end is further slidably inserted into the lower portion of the front wall of the base box.
Preferably, the two sides of the biscuit collecting box are symmetrically provided with sliding rails, the sliding rails are slidably inserted into the sliding rail seats, and the two sliding rail seats are symmetrically arranged on the inner wall of the base box.
Preferably, four supporting legs which are distributed in a matrix are arranged on the edge of the lower end of the base box.
Preferably, two support columns are vertically installed in the middle of the lower end of the upper case, the lower ends of the support columns are vertically installed at the upper end of the fixing plate, and the lifting plate and the mold stripping pushing plate are slidably inserted into the two support columns.
Preferably, a control panel is installed on the front wall of the upper case, a display screen and control buttons are arranged on the control panel, and a PLC is arranged in the upper case.
(III) advantageous effects
The embodiment of the utility model provides a biscuit is made with forming device of fast demoulding possesses following beneficial effect:
1. through the integrated configuration of upper die mechanism and lower die mechanism, put into the biscuit raw materials of treating the shaping in the die slot, lift cylinder starts afterwards, and drive the upper die base down, and the terrace die extends into the die slot, and the seat of releasing of cooperation die slot bottom forms the fashioned cavity of biscuit, combines electric heating element's setting, and the terrace die temperature risees and adds the fever design to the biscuit, guarantees the biscuit shaping.
2. Through the integrated configuration of release seat, pushing ram, demolding propulsion board, after the biscuit shaping, lift cylinder starts, and the drive upper die base goes upward, and the terrace die leaves the die cavity, and at this moment, the demolding cylinder starts, and promotion demolding propulsion board goes upward, through the connection of pushing ram, drives the biscuit that the release seat went upward to release after the design, and the quick realization drawing of patterns is convenient for the processing personnel and collects.
3. Through the integrated configuration of biscuit release subassembly and biscuit collecting box, after the biscuit after the design is released the die cavity, push away the material cylinder and start, from the back forward motion, release the biscuit of design, the biscuit cooperates the biscuit collecting box to collect the biscuit of release, guarantees to collect in batches.
4. Through the setting of two support columns, effectual reinforcement supports last quick-witted case on the one hand, prevents that the upper die mechanism from taking place the skew when the compound die, and the effectual elevating movement who lives lifter plate and demolding propulsion board of on the other hand guarantees the operation of equipment when compound die and biscuit demolding.
Drawings
The above features, technical characteristics, advantages and modes of realisation of a rapid-release forming device for the production of biscuits will be further described in the following, in a clearly understandable manner, with reference to the accompanying drawings, which illustrate preferred embodiments.
FIG. 1 is a schematic view of the present invention;
FIG. 2 is a schematic structural view of the present invention;
FIG. 3 is a schematic structural view of a biscuit ejecting assembly according to the present invention;
fig. 4 is an enlarged schematic view of the structure a in fig. 2 according to the present invention.
In the figure: the biscuit production line comprises a base box 1, a rack 2, an upper machine box 3, a control panel 4, an upper die mechanism 5, a lifting oil cylinder 51, a lifting plate 52, an upper die base 53, an electric heating assembly 54, a male die 55, a lower die mechanism 6, a lower die base 61, a protective frame 63, a female die groove 63, a pushing seat 64, a pushing rod 65, a die-stripping pushing plate 66, a die-stripping air cylinder 67, a biscuit pushing assembly 68, a pushing plate 681, a material-pushing air cylinder 682, a fixing plate 69, a biscuit collecting box 7, a supporting column 8, a sliding rail 9 and a sliding rail seat 10.
Detailed Description
The invention will be further described with reference to the following figures 1-4 and examples:
example 1
A quick demoulding forming device for biscuit manufacture comprises a base box 1, a frame 2 arranged on the rear side of the upper end of the base box 1 and an upper case 3 arranged on the upper end of the frame 2, wherein the lower end of the upper case 3 is provided with an upper die mechanism 5, the upper end of the base box 1 is provided with a lower die mechanism 6 matched with the upper die mechanism 5, a biscuit manufacture die is formed together, and meanwhile, quick demoulding is matched;
in this embodiment, as shown in fig. 1 and 2, the upper die mechanism 5 includes a plurality of lift cylinders 51 vertically installed on the bottom wall of the upper chassis 3, the same lift plate 52 is installed on the telescopic ends of the plurality of lift cylinders 51, an upper die base 53 is installed at the lower end of the lift plate 52, an electric heating assembly 54 is installed in the upper die base 53, in this embodiment, the electric heating assembly 54 may be an electric heating plate or an electric heating net, a plurality of male dies 55 are integrally formed at the lower end of the upper die base 53, and the plurality of male dies 55 are all in contact with the electric heating assembly 54;
in this embodiment, as shown in fig. 2 and 4, the lower die mechanism 6 includes a lower die base 61 fixedly mounted on the upper end of the base box 1, the edge of the lower die base 61 is covered with a protective frame 63, the protective frame 63 is in a "Contraband" shape structure with an open front end, the upper end of the lower die base 61 is provided with a plurality of concave die grooves 63 matched with the convex die 55, the inner bottom wall of the concave die grooves 63 is provided with a push-out base 64, the lower end of the push-out base 64 is provided with a push rod 65, the lower ends of the push rods 65 extend to the inner cavity of the base box 1 and are vertically mounted on the same mold push plate 66, the lower end of the mold push plate 66 is provided with a plurality of mold push cylinders 67, the mold push cylinders 67 are fixedly mounted on the upper end of a fixed plate 69, and the fixed plate;
in the embodiment, biscuit raw materials to be formed are placed in the female die groove 63, then the lifting oil cylinder 51 is started to drive the upper die base 53 to move downwards, the male die 55 extends into the female die groove 63 and is matched with the push-out base 64 at the bottom of the female die groove 63 to form a biscuit forming cavity, and in combination with the arrangement of the electric heating assembly 54, the male die 55 is heated and formed when the temperature rises, so that biscuit forming is guaranteed;
after molding, the lifting oil cylinder 51 is started to drive the upper die base 53 to move upwards, the male die 55 leaves the female die groove 63, at the moment, the mold-stripping air cylinder 67 is started to push the mold-stripping pushing plate 66 to move upwards, and the pushing seat 64 is driven to move upwards to push out the molded biscuits through connection of the pushing rod 65, so that demolding is realized quickly, and collection by processing personnel is facilitated.
In this embodiment, as shown in fig. 3, a biscuit pushing assembly 68 is further disposed on the rear side of the inner cavity of the protection frame 63, the biscuit pushing assembly 68 includes a pushing plate 681 attached to the rear wall of the inner cavity of the protection frame 63, a telescopic end of a pushing cylinder 682 is mounted on the rear wall of the pushing plate 681, the pushing cylinder 682 is fixedly mounted on the front wall of the rack 2, and after the shaped biscuits are pushed out of the cavity groove 63, the pushing cylinder 682 is started to move from back to front, the shaped biscuits are pushed out, and are pushed out and collected in batches.
In this embodiment, as shown in fig. 2, a biscuit collecting box 7 with an unsealed upper end is slidably inserted into the lower portion of the front wall of the base box 1, and is used for matching with biscuits pushed out by the biscuit pushing-out assembly 68 to ensure batch collection.
In this embodiment, as shown in fig. 2, the two sides of the biscuit collecting box 7 are symmetrically provided with the slide rails 9, the slide rails 9 are slidably inserted into the slide rail seats 10, and the two slide rail seats 10 are symmetrically installed on the inner wall of the base box 1, so that the biscuit collecting box 7 can be conveniently drawn out for collection and biscuits can be conveniently collected and then enter the base box 1, and the food safety of the biscuits can be effectively guaranteed.
In this embodiment, as shown in fig. 1-2, four supporting legs are installed at the lower edge of the base box 1, and are distributed in a matrix, so as to effectively provide support and protection.
In this embodiment, as shown in fig. 1, a control panel 4 is installed on the front wall of the upper case 3, a display screen and a control button are installed on the control panel 4, and a PLC controller is installed in the upper case 3, in this embodiment, the model of the PLC controller is siemens S7-200, and the control panel 4 is connected to the lift cylinder 51, the electric heating assembly 54, the demolding cylinder 67, and the pushing cylinder 682 through electrical control lines;
a processor controls a control button on the control panel 4, combines with a PLC controller, puts biscuit raw materials to be formed into the concave die groove 63, effectively controls the lifting oil cylinder 51 to start, the convex die 55 extends into the concave die groove 63 to form a biscuit forming cavity, and heats and shapes biscuits by the temperature rise of the convex die 55 in combination with the arrangement of the electric heating assembly 54, so as to ensure the biscuit forming; after molding, the lifting oil cylinder 51 is started to drive the upper die base 53 to move upwards, the male die 55 leaves the female die groove 63, at the moment, the mold-stripping air cylinder 67 is started to push the mold-stripping pushing plate 66 to move upwards, and the pushing seat 64 is driven to move upwards to push out the molded biscuits through the connection of the pushing rod 65, so that demolding is realized quickly, and the biscuit can be collected by processing personnel conveniently; meanwhile, the material pushing cylinder 682 is added in a matching way, after the shaped biscuits are pushed out of the female die groove 63, the material pushing cylinder 682 is started to move forwards from the back, the shaped biscuits are pushed out, and the biscuits are pushed out and collected in batches.
Example 2
The difference between the present embodiment and embodiment 1 is that, as shown in fig. 2, two support columns 8 are vertically installed in the middle of the lower end of the upper case 3, and the lower ends of the support columns 8 are vertically installed at the upper end of the fixing plate 69, the lifting plate 52 and the mold stripping push plate 66 are both slidably inserted on the two support columns 8, the support columns 8 effectively reinforce and support the upper case 3 on one hand, so as to prevent the upper mold mechanism 5 from deviating during mold closing, on the other hand, effectively limit the lifting movement of the lifting plate 52 and the mold stripping push plate 66, and ensure the operation of the apparatus during mold closing and biscuit mold stripping.
Other undescribed structures refer to example 1.
The embodiment of the present invention discloses a preferred embodiment, but not limited thereto, and those skilled in the art can easily understand the spirit of the present invention according to the above embodiment, and make different extensions and changes, but do not depart from the spirit of the present invention, all of which are within the protection scope of the present invention.
Claims (7)
1. A quick demoulding forming device for biscuit manufacture comprises a base box, a frame arranged on the rear side of the upper end of the base box and an upper machine box arranged on the upper end of the frame, and is characterized in that an upper die mechanism is arranged at the lower end of the upper machine box, and a lower die mechanism matched with the upper die mechanism is arranged at the upper end of the base box;
the upper die mechanism comprises a plurality of lifting oil cylinders vertically mounted on the bottom wall of the upper case, the telescopic ends of the plurality of lifting oil cylinders are provided with the same lifting plate, the lower end of the lifting plate is provided with an upper die base, an electric heating assembly is arranged in the upper die base, the lower end of the upper die base is integrally formed with a plurality of male dies, and the male dies are all contacted with the electric heating assembly;
lower die mechanism includes the die holder of fixed mounting in base case upper end, and the edge cladding of die holder has the protective frame, the protective frame is front end open-ended "Contraband" font structure, a plurality of and terrace die assorted die grooves have been seted up to the upper end of die holder, the interior diapire of die groove is equipped with the release seat, the pushing ram is installed to the lower extreme of release seat, and the lower extreme of a plurality of pushing rams extends to the inner chamber of base case and installs perpendicularly on same demolding propulsion plate, a plurality of demolding cylinders are installed to the lower extreme of demolding propulsion plate, and demolding cylinder fixed mounting is in the upper end of fixed plate, fixed plate horizontal installation is on the inner wall of base case.
2. A rapid-release molding apparatus for biscuit manufacture as claimed in claim 1, characterized in that: the inner cavity rear side of protection frame still is equipped with the biscuit and releases the subassembly, and the biscuit is released the subassembly and is covered the ejector plate on the inner cavity back wall of protection frame including pasting, and installs the flexible end that pushes away the material cylinder on the back wall of ejector plate, pushes away material cylinder fixed mounting on the antetheca of frame.
3. A rapid-release molding apparatus for biscuit manufacture as claimed in claim 1, characterized in that: the lower part of the front wall of the base box is also slidably inserted with a biscuit collecting box with an unsealed upper end.
4. A rapid-release forming device for biscuit manufacture as claimed in claim 3, characterized in that: the biscuit collecting box is characterized in that sliding rails are symmetrically arranged on two sides of the biscuit collecting box, the sliding rails are slidably inserted into sliding rail seats, and the two sliding rail seats are symmetrically arranged on the inner wall of the base box.
5. A rapid-release molding apparatus for biscuit manufacture as claimed in claim 1, characterized in that: four supporting legs which are distributed in a matrix are arranged on the edge of the lower end of the base box.
6. A rapid-release molding apparatus for biscuit manufacture as claimed in claim 1, characterized in that: two support columns are vertically installed in the middle of the lower end of the upper case, the lower ends of the support columns are vertically installed at the upper end of the fixing plate, and the lifting plate and the mold stripping propulsion plate are slidably inserted into the two support columns.
7. A rapid-release molding apparatus for biscuit manufacture as claimed in claim 1, characterized in that: the front wall of the upper case is provided with a control panel, the control panel is provided with a display screen and control buttons, and the upper case is internally provided with a PLC.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202021871995.6U CN213187853U (en) | 2020-08-31 | 2020-08-31 | Forming device for quickly demoulding during biscuit manufacture |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202021871995.6U CN213187853U (en) | 2020-08-31 | 2020-08-31 | Forming device for quickly demoulding during biscuit manufacture |
Publications (1)
Publication Number | Publication Date |
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CN213187853U true CN213187853U (en) | 2021-05-14 |
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CN202021871995.6U Expired - Fee Related CN213187853U (en) | 2020-08-31 | 2020-08-31 | Forming device for quickly demoulding during biscuit manufacture |
Country Status (1)
Country | Link |
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CN (1) | CN213187853U (en) |
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2020
- 2020-08-31 CN CN202021871995.6U patent/CN213187853U/en not_active Expired - Fee Related
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CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20210514 |
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CF01 | Termination of patent right due to non-payment of annual fee |