CN213186163U

CN213186163U - Milking equipment real-time monitoring and data acquisition system

Info

Publication number: CN213186163U
Application number: CN202021596065.4U
Authority: CN
Inventors: 杨杰; 王宏宇; 孟庆伟
Original assignee: Beijing Unitech Technology Co ltd
Current assignee: Beijing Unitech Technology Co ltd
Priority date: 2020-08-05
Filing date: 2020-08-05
Publication date: 2021-05-11
Anticipated expiration: 2030-08-05

Abstract

The utility model relates to the technical field of milking equipment, in particular to a real-time monitoring and data acquisition system for milking equipment, which comprises an intelligent controller, an industrial 4G router, a universal receiver, a cloud server, user terminal network equipment, a mobile terminal, a pulsating vacuum sensor arranged on a duplex pulsating pipe, a main vacuum pressure sensor arranged on a main vacuum pipe, a liquid milk temperature sensor for detecting the temperature of a milk storage tank and a digital flowmeter arranged on a milk conveying pipe, wherein the modern sensing technology is combined with the traditional internet and the mobile internet technology, the equipment information monitored by each sensor arranged in a milking hall is integrated and uploaded to the cloud end of the server in real time, and a user can use a computer or the mobile terminal to check or receive an active alarm prompt, therefore, relevant personnel can obtain the overall data of the pasture in the area and the operation condition of the equipment at the first time.

Description

Milking equipment real-time monitoring and data acquisition system

Technical Field

The utility model relates to a technical field of milking equipment especially relates to a milking equipment real-time supervision and data acquisition system.

Background

As is well known, a milking equipment monitoring and data acquisition system is an auxiliary device which is used in the production process of raw milk in a pasture, monitors production equipment such as milking equipment and storage equipment in real time, counts and knows the running conditions of each piece of equipment in real time, and processes the equipment at the fastest speed when a fault occurs, and is widely used in the technical field of equipment monitoring and data acquisition systems; modern milking equipment needs regularly to detect parameters such as vacuum fluctuation, pulsator state of equipment in use, but all needs technical staff to look over the monitoring to equipment parameter in person to equipment fixing department, and work load is big, and is inefficient, and the interval time of monitoring is longer moreover, can not in time make when equipment parameter changes and deal with, causes great loss easily.

SUMMERY OF THE UTILITY MODEL

Technical problem to be solved

The utility model provides an utilize modern sensing technology to combine together with traditional internet, mobile internet technique, upload the server high in the clouds in real time through the integration to the equipment information that each sensor was monitored with installing in milking parlor, the user can use computer or mobile terminal to look over or receive initiative warning suggestion to let relevant personnel obtain the equipment real-time supervision and the data acquisition system of milking of pasture overall data and equipment operation situation in the region very first time.

(II) technical scheme

In order to achieve the above object, the utility model provides a following technical scheme: the utility model provides a milking equipment real-time supervision and data acquisition system, includes intelligent control ware, industry 4G router, general receiver, cloud ware, user side network equipment, mobile terminal, installs the pulsation vacuum sensor on the pair pulsating pipe, installs the main vacuum pressure sensor on main vacuum tube, is used for detecting the liquid milk temperature sensor of milk storage tank temperature and installs the digital flowmeter on defeated milk pipe, pulsation vacuum sensor, main vacuum pressure sensor, liquid milk temperature sensor and digital flowmeter pass through general receiver and intelligent control ware signal connection, intelligent control ware passes through the net twine and connects industry 4G router, industry 4G router passes through the wide area network and is connected with the cloud ware, mobile terminal passes through user side network equipment connects the cloud ware.

Preferably, the system also comprises an alarm electronic display screen, and the alarm electronic display screen is connected with the industrial 4G router through a network cable.

Preferably, the mobile terminal is a personal computer or a mobile phone tablet.

Preferably, the milk storage tank can also be a refrigeration tank.

(III) advantageous effects

Compared with the prior art, the utility model provides a milking equipment real-time supervision and data acquisition system possesses following beneficial effect: when the milking equipment monitoring and data acquisition system is used for monitoring the milking equipment, the working state of each pulsator in the milking process, the fluctuation condition of main vacuum, the storage temperature of liquid milk and the total milk yield of each shift are sent to an intelligent server in real time through various sensors and uploaded to a cloud server through an industrial 4G router, the mobile terminal can check the fluctuation data of the pulsation data, the main vacuum, the temperature fluctuation data of the liquid milk and the yield data of the liquid milk through a user terminal network equipment training cloud server, when the equipment has abnormal faults, workers can check the analysis results of all data records and abnormal data at the first time to adjust and maintain the equipment in time, so that the loss caused by the milking equipment is reduced to the minimum, and meanwhile, the early discovery is easier to solve, the small problems are prevented from being converted into the big problems, and the method plays an important role in improving the production efficiency and the production benefit of the pasture.

Drawings

FIG. 1 is a schematic view of the connections within a milking parlor according to the present invention;

fig. 2 is a schematic view of a connection structure of a user end of the present invention;

in the drawings, the reference numbers: 1. an intelligent controller; 2. an alarm electronic display screen; 3. an industrial 4G router; 4. a general purpose receiver; 5. a pulsating vacuum sensor; 6. a primary vacuum pressure sensor; 7. a liquid milk temperature sensor; 8. a digital flow meter; 9. a duplex pulse tube; 10. a main vacuum tube; 11. a milk storage tank; 12. a milk conveying pipe; 13. a cloud server; 14. a user side network device; 15. a personal computer; 16. the cell-phone is dull and stereotyped.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

Referring to fig. 1-2, the real-time monitoring and data collecting system for milking equipment of the present invention comprises an intelligent controller 1, an industrial 4G router 3, a general receiver 4, a cloud server 13, a user-side network device 14, a mobile terminal, a pulsating vacuum sensor 5 mounted on a duplex pulse tube 9, a main vacuum pressure sensor 6 mounted on a main vacuum tube 10, a liquid milk temperature sensor 7 for detecting the temperature of a milk storage tank 11, and a digital flowmeter 8 mounted on a milk delivery tube 12, wherein the pulsating vacuum sensor 5, the main vacuum pressure sensor 6, the liquid milk temperature sensor 7, and the digital flowmeter 8 are in signal connection with the intelligent controller 1 through the general receiver 4, the intelligent controller 1 is connected with the industrial 4G router 3 through a network cable, the industrial 4G router 3 is connected with the cloud server 13 through a wide area network, the mobile terminal is connected with the cloud server 13 through the user side network device 14 and comprises an alarm electronic display screen 2, the alarm electronic display screen 2 is connected with the industrial 4G router 3 through a network cable, the mobile terminal is a personal computer 15 or a mobile phone tablet 16, and the milk storage tank 11 can also be a refrigeration tank.

The duplex pulse pipe 9 provides two paths of pulsating milking vacuum for milking equipment, the pulsating vacuum sensor 5 is connected to the duplex pulse pipe 9 and used for detecting change data of the two paths of pulsating vacuum, the universal receiver 4 is electrically connected with the pulsating vacuum sensor 5, the pulsating vacuum sensor 5 inputs a 4-20 mA current signal reflecting the change of the pulsating vacuum to the universal receiver 4, and the universal receiver 4 performs analog-to-digital conversion; the intelligent controller 1 is electrically connected with the universal receiver 4, and the universal receiver 4 inputs digital signals into the intelligent controller 1 by adopting a Can _ bus communication protocol; the intelligent controller 1 is internally provided with an ARM9 chip for processing data, a built-in 1G memory for caching the data, and then a network interface is utilized to send the data to the cloud server 13 through the industrial 4G router 3; the server calculates the received data, returns fault information to the intelligent controller 1 according to set parameter values, the intelligent controller 1 outputs error information to the alarm electronic display screen 2 to prompt field personnel to process fault equipment, and related personnel are connected to the cloud server 13 through the personal computer 15 or the mobile phone panel 16 through the user side network equipment 14 to check the pulse data and the fault information.

The main vacuum pressure sensor 6 is fixed on a main vacuum tube 10 of the milking equipment and is electrically connected with the universal receiver 4, the main vacuum pressure sensor 6 monitors the fluctuation of main vacuum in the milking process in real time, outputs a 4-20 mA current signal to be input to the universal receiver 4, and sends digital information to the intelligent controller 1 after analog-to-digital conversion; the intelligent controller 1 processes and caches the data and sends the data to the server through the industrial 4G router 3; the server calculates the received data, returns fault information to the intelligent controller 1 according to set parameter values, the intelligent controller 1 outputs main vacuum fault information to the alarm electronic display screen 2, and related personnel are connected to the cloud server 13 through the personal computer 15 or the mobile phone tablet 16 through the user side network equipment 14 to check main vacuum fluctuation data and fault information.

The liquid milk temperature sensor 7 is fixed in the refrigerating tank or the milk storage tank 11 or on an input pipeline thereof and is electrically connected with the universal receiver 4, the liquid milk temperature sensor 7 monitors the fluctuation of the storage temperature of the liquid milk in the milking parlor in real time, outputs a 4-20 mA current signal to be input to the universal receiver 4, and sends digital information to the intelligent controller 1 after analog-to-digital conversion; the intelligent controller 1 processes and caches the data and sends the data to the server through the industrial 4G router 3; the server calculates the received data, and returns fault information to the intelligent controller 1 according to set parameter values, the intelligent controller 1 outputs the liquid milk temperature fault information to the alarm electronic display screen 2, and related personnel are connected to the cloud server 13 through the personal computer 15 or the mobile phone tablet 16 through the user side network device 14 to check the liquid milk temperature fluctuation data and the fault information.

The digital flow meter 8 is fixed on the milk pipe 12 and is electrically connected with the universal receiver 4. The digital flowmeter 8 counts the milk amount flowing through the milk conveying pipe 12 in each shift in real time, outputs a 4-20 mA current signal to the universal receiver 4, and sends digital information to the intelligent controller 1 after analog-to-digital conversion; the intelligent controller 1 processes and caches the data, and sends the data to the server through the industrial 4G router 3, the server stores the milk yield data into a database, related personnel are connected to the cloud server 13 through the personal computer 15 or the mobile phone tablet 16 through the user side network equipment 14, and the liquid milk yield data are checked

To sum up, the real-time monitoring and data collecting system of the milking equipment sends the working state of each pulsator, the fluctuation condition of the main vacuum, the storage temperature of the liquid milk and the total milk yield of each shift to the intelligent server in real time through various sensors, and uploads the working state, the fluctuation condition of the main vacuum, the storage temperature of the liquid milk and the total milk yield of each shift to the cloud server 13 through the industrial 4G router 3, the mobile terminal can check the fluctuation data, the main vacuum fluctuation data, the liquid milk temperature fluctuation data and the liquid milk yield data through the client network equipment 14, when the equipment has abnormal faults, workers can check the analysis results of all data records and abnormal data at the first time to adjust and maintain the equipment in time, so that the loss caused by the milking equipment is reduced to the minimum, meanwhile, the earlier finding is easier to solve, and the small problem is prevented from being changed into a big problem, plays an important role in improving the production efficiency and the production benefit of the pasture.

The electrical components presented in the document are all electrically connected with an external master controller and 220V mains, and the master controller can be a conventional known device controlled by a computer or the like.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims

1. A real-time monitoring and data acquisition system for milking equipment is characterized by comprising an intelligent controller (1), an industrial 4G router (3), a universal receiver (4), a cloud server (13), user side network equipment (14), a mobile terminal, a pulsating vacuum sensor (5) arranged on a duplex pulsating pipe (9), a main vacuum pressure sensor (6) arranged on a main vacuum pipe (10), a liquid milk temperature sensor (7) used for detecting the temperature of a milk storage tank (11), and a digital flowmeter (8) arranged on a milk conveying pipe (12), wherein the pulsating vacuum sensor (5), the main vacuum pressure sensor (6), the liquid milk temperature sensor (7) and the digital flowmeter (8) are in signal connection with the intelligent controller (1) through the universal receiver (4), and the intelligent controller (1) is connected with the industrial 4G router (3) through a network cable, the industrial 4G router (3) is connected with the cloud server (13) through a wide area network, and the mobile terminal is connected with the cloud server (13) through the user terminal network equipment (14).

2. The real-time monitoring and data acquisition system for milking equipment as claimed in claim 1, further comprising an alarm electronic display screen (2), wherein said alarm electronic display screen (2) is connected to the industrial 4G router (3) through a network cable.

3. The real-time monitoring and data collecting system for milking equipment as claimed in claim 1, wherein said mobile terminal is a personal computer (15) or a mobile phone tablet (16).

4. A milking equipment real-time monitoring and data acquisition system as claimed in claim 1, wherein said milk storage tank (11) is also a refrigeration tank.