CN213183742U - A packing rope system of putting for cable stranding process - Google Patents
A packing rope system of putting for cable stranding process Download PDFInfo
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- CN213183742U CN213183742U CN202022060763.9U CN202022060763U CN213183742U CN 213183742 U CN213183742 U CN 213183742U CN 202022060763 U CN202022060763 U CN 202022060763U CN 213183742 U CN213183742 U CN 213183742U
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Abstract
A filling rope unreeling system for a cable cabling procedure comprises a rope roll, wherein the rope roll is a coreless rope roll, a rope head is arranged at the hollow position of the rope roll, and a rope tail is arranged at the outermost layer of the rope roll; the rope rolls are arranged in sequence, and the rope heads and the rope tails of the rope rolls are connected in sequence; still include the leading truck, its structure includes: the main frame and the rope coil placing position; the rope reel placing positions are distributed on two sides of the main frame, and the rope reel placing positions on the same side are sequentially arranged along the length direction of the main frame; a plurality of independent rope threading channels are arranged along the length direction of the main frame; the tail end of one rope threading channel corresponds to one rope coil placing position; the tail part of the rope threading channel is vertical to the main body of the rope threading channel, and the tail part of the rope threading channel is parallel to the ground; a supporting rod is arranged below the tail end of the rope threading channel, the head end of the supporting rod is connected with a rope threading ring, the tail end of the supporting rod is connected to the main frame, the supporting rod is parallel to the ground, and the projection of the head end of the supporting rod on the ground corresponds to the central position of the corresponding rope coil placement position.
Description
Technical Field
The utility model belongs to cable manufacture auxiliary device technique specifically is a packing rope system of putting for cable stranding process.
Background
In the cable cabling process, the cable core is filled with the filling ropes or the filling strips to improve the mechanical buffering performance and the appearance roundness of the cable and enhance the stamping resistance of the cable.
Taking the medium-voltage cable three-core wire cabling as an example, the polypropylene PP filling rope has good electrical insulation and flexibility, and cannot be rotten after being filled in the cable for a long time, and is mostly filled with the PP filling rope. A PP rope paying-off mechanism of a conventional cable production line refers to a yarn paying-off mechanism in spinning production, a PP rope coil (tube core type rope coil) wound on a tube core is placed on a rope paying-off frame, a support rod of the rope paying-off frame is inserted into the tube core of the PP rope coil, a PP rope head is positioned on the outer side of the rope coil (a rope tail is positioned on the inner side of the rope coil and clamped by the outer wall of the tube core and the inner wall of the rope coil), and the PP rope head is arranged on a cabling production line. The difficulties brought by the structure to the production are mainly as follows: the weight of each roll of pp rope is about 30-50 kilograms, the rope rolls are densely arranged on the rope placing frame, automatic equipment is difficult to place, the rope rolls need to be manually placed on the frame, and the labor intensity is high. The cabling process is a continuous process, when one rope is used up, the tail of the rope is connected to the head of the next rope, the operation is manually carried out in the production process, the operation needs to be attended or checked regularly, and the production flow is limited.
Disclosure of Invention
In order to solve the above technical problems, the present invention provides a new filling rope unwinding system for cable cabling process, which comprises a rope reel, and is characterized in that the rope reel is a coreless rope reel, a rope end is at the hollow position of the rope reel, and a rope tail is at the outermost layer of the rope reel; the rope rolls are arranged in sequence, and the rope heads and the rope tails of the rope rolls are connected in sequence;
still include the leading truck, the structure of leading truck includes: the main frame and the rope coil placing position; the rope reel placing positions are distributed on two sides of the main frame, and the rope reel placing positions on the same side are sequentially arranged along the length direction of the main frame;
a plurality of independent rope threading channels are arranged along the length direction of the main frame; the tail end of one rope threading channel corresponds to one rope coil placing position;
the tail part of the rope threading channel is vertical to the main body of the rope threading channel, and the tail part of the rope threading channel is parallel to the ground; a supporting rod is arranged below the tail end of the rope threading channel, the head end of the supporting rod is connected with a rope threading ring, the tail end of the supporting rod is connected to the main frame, the supporting rod is parallel to the ground, and the projection of the head end of the supporting rod on the ground corresponds to the central position of the corresponding rope coil placement position.
When the rope unwinding system is used, the rope head and the rope tail of the rope roll on the same rope roll placing position are connected in sequence in advance, and then the rope is conveyed to the lower part of the tail end of the corresponding rope threading channel in a concentrated mode. The rope head of the first rope roll penetrates through the rope threading ring at the head end of the supporting rod from bottom to top, and then is upwards placed at the tail part and the main body of the rope threading channel until the head end of the rope threading channel, and then the rope is fed into a production line. According to the production plan, the rope coils required by the same batch production can be completely prepared at one time and then produced. In the production process, the rope head and the rope tail do not need to be connected. When the rope roll is conveyed to the production line, the rope roll can be operated outside the production line and then mechanically conveyed to a required position.
During production, the filling rope is upwards conveyed from the hollow part at the central position of the rope roll, the rope is taken from inside to outside, and the rope can be better prevented from being wound in a disordered manner. Due to the fact that the rope rolls are arranged at different positions, in order to enable the filling rope to regularly enter the rope threading channel, the supporting rod and the rope threading ring structure are adopted, and the filling rope is limited to the position corresponding to the tail end of the rope threading channel.
Preferably, a plurality of rope rolls are placed on any rope roll placing position; the rope roll is divided into a plurality of layers; the rope heads and the rope tails of the rope rolls on the same layer are sequentially connected; in the rope rolls of adjacent layers, the tail end of the last rope roll of the upper layer is connected with the head of the first rope roll of the next time.
When the engineering is realized, the tail end of the supporting rod is freely and rotatably connected with the main frame, the rotating axis is perpendicular to the ground, and the rotating range is limited. The structure is suitable for the condition that the number of rope coils on the same layer is large, more rope coils can be taken into consideration in the moving range of the rope threading ring through the rotation of the supporting rod, and the rope coils are prevented from being pulled away from deviation.
The reeving passageway includes: the V-shaped guide roller sets are arranged in sequence along the length direction of the main frame;
each V-shaped guide roller group is composed of two guide rollers, rotating shafts of the two guide rollers form an angle of 0-180 degrees and do not contain 0 degree and 180 degrees, a gap is reserved between the two guide rollers, and the two guide rollers are crossed in space.
Any rope roll placing position comprises a supporting plate and a supporting plate position aligning mechanism; the supporting plate position alignment mechanism is connected to the main frame, and the supporting plate is detachably connected to the supporting plate position alignment mechanism; the rope roll is placed on the supporting plate.
Preferably, the pallet is a standard forklift pallet.
When the engineering is realized, the supporting plate position aligning mechanism can be a convex block positioned on the side surface of the bottom of the main frame, and the supporting plate is just between two adjacent convex blocks and is limited by the convex block. If adopt standard fork truck layer board, then the position of two lugs corresponds with two socket positions and the size of fork truck layer board, and the fork truck layer board is spacing by two lugs.
In the existing products, similar products such as PP ropes are made into rope roll patterns before the products leave factories. The rope roll has a tube core type and a tube core-free type.
The tube core type is as follows: the core is detachably mounted on the rotating shaft of the winding machine, and the ropes are sequentially wound outside the core. After completion, the tube core is removed from the winder and sold simultaneously with the rope reel.
The coreless mode is as follows: the rope is wound in sequence directly onto the spindle of the winder. After the completion, the rope roll is taken down from the rotating shaft, and the middle of the rope roll is hollow.
Adopt the utility model discloses can solve the problem that intensity of labour among the prior art is big, production efficiency is not high betterly.
Drawings
FIG. 1 is a schematic plan view of the present embodiment;
FIG. 2 is a schematic view of a coil placement location and corresponding structure;
FIG. 3 is a schematic view of the configuration of the reeving channel;
FIG. 4 is a schematic structural view of a V-shaped guide roller set;
FIG. 5 is a schematic view of a spacing spindle fit (exploded view) wherein the lowest part is a schematic top view of an intermediate part;
FIG. 6 is a schematic view of the connection of the strut to the main frame (left view in FIG. 5);
in the figure: the rope winding device comprises a rope winding 1, a main frame 2, a rope winding placing position 3, a rope threading channel 4, a tail part 5 of the rope threading channel, a main body 6 of the rope threading channel, a supporting rod 7, a rope threading ring 8, a limiting rotating shaft (a rotating shaft between the supporting rod and the main frame) 9, a V-shaped guide roller group 10, a guide roller 11, a supporting plate 12, a convex block (a supporting plate position alignment mechanism) 13, a stand column 14 of the main frame, a longitudinal beam 15 of the main frame, a fixing piece 16 of the limiting rotating shaft, a groove 18 on the fixing piece of the limiting rotating shaft, a rotating piece 17 of the limiting rotating shaft and a convex block 19 on.
Detailed Description
The present solution is further explained with reference to the following detailed description and accompanying drawings:
referring to the attached figures 1 to 6:
the filling rope unreeling system for the cable cabling process of the embodiment comprises a rope roll. The rope roll is a coreless rope roll, the rope head is arranged at the hollow position of the rope roll, and the rope tail is arranged at the outermost layer of the rope roll; the rope rolls are arranged in sequence, and the rope heads and the rope tails of the rope rolls are connected in sequence;
still include the leading truck, the structure of leading truck includes: the main frame and the rope coil placing position; the rope reel placing positions are distributed on two sides of the main frame, and the rope reel placing positions on the same side are sequentially arranged along the length direction of the main frame;
a plurality of independent rope threading channels are arranged along the length direction of the main frame; the tail end of one rope threading channel corresponds to one rope coil placing position; each threading channel can be at different heights, and the space resources of the main frame are fully utilized;
the tail part of the rope threading channel is vertical to the main body of the rope threading channel, the tail part of the rope threading channel is parallel to the ground (refer to fig. 3), a support rod is arranged below the tail end of the rope threading channel, the head end of the support rod is connected with a rope threading ring, and the tail end of the support rod is connected to the main frame (refer to fig. 6). The supporting rod is parallel to the ground, and the projection of the head end of the supporting rod on the ground corresponds to the central position of the corresponding rope coil placing position.
In this example, the main frame is a frame structure, which is formed by connecting cross beams, longitudinal beams, upright columns and the like.
A plurality of rope coils are placed on any rope coil placing position; the rope roll is divided into a plurality of layers; the rope heads and the rope tails of the rope rolls on the same layer are sequentially connected; in the rope rolls of adjacent layers, the tail end of the last rope roll of the upper layer is connected with the head of the first rope roll of the next time.
Referring again to fig. 5 and 6, the ends of the struts are freely rotatably connected to the main frame (via a limited rotation shaft), the rotation axis is perpendicular to the ground, and the rotation range is limited. Referring to fig. 5, the fixing member of the present embodiment has a groove, the rotating member has a corresponding protrusion, the rotating member cooperates with the fixing member to form a complete rotating shaft, the protrusion has a rotation range within the groove, the supporting rod is connected to the rotating member, and the fixing member is connected to the vertical column of the main frame.
Referring again to fig. 4, the reeving channel includes: the V-shaped guide roller sets are arranged in sequence along the length direction of the main frame; each V-shaped guide roller group is composed of two guide rollers, rotating shafts of the two guide rollers form an angle of 0-180 degrees and do not contain 0 degree and 180 degrees, a gap is reserved between the two guide rollers, and the two guide rollers are crossed in space.
The V-shaped guide roller group forming the stringing channel is structurally connected to the longitudinal beams of the main frame. The tail part of the rope threading channel is connected with the side extension part of the longitudinal beam, and the material of the tail part is the same as that of the longitudinal beam.
Any rope roll placing position comprises a supporting plate and a supporting plate position aligning mechanism; the supporting plate position alignment mechanism is connected to the main frame, and the supporting plate is detachably connected to the supporting plate position alignment mechanism; the rope roll is placed on the supporting plate. The pallet of this example is a standard forklift pallet. The positions of the two lugs of the pallet position alignment mechanism correspond to the positions and the sizes of the two sockets of the forklift pallet, and the forklift pallet is limited by the two lugs.
Claims (5)
1. A filling rope unreeling system for a cable cabling process comprises a rope roll and is characterized in that the rope roll is a coreless rope roll, a rope head is arranged at the hollow position of the rope roll, and a rope tail is arranged at the outermost layer of the rope roll; the rope rolls are arranged in sequence, and the rope heads and the rope tails of the rope rolls are connected in sequence;
still include the leading truck, the structure of leading truck includes: the main frame and the rope coil placing position; the rope reel placing positions are distributed on two sides of the main frame, and the rope reel placing positions on the same side are sequentially arranged along the length direction of the main frame;
a plurality of independent rope threading channels are arranged along the length direction of the main frame; the tail end of one rope threading channel corresponds to one rope coil placing position;
the tail part of the rope threading channel is vertical to the main body of the rope threading channel, and the tail part of the rope threading channel is parallel to the ground; a supporting rod is arranged below the tail end of the rope threading channel, the head end of the supporting rod is connected with a rope threading ring, the tail end of the supporting rod is connected to the main frame, the supporting rod is parallel to the ground, and the projection of the head end of the supporting rod on the ground corresponds to the central position of the corresponding rope coil placement position.
2. The filler rope payout system as defined in claim 1 wherein a plurality of reels are disposed on any one of the reel positions; the rope roll is divided into a plurality of layers; the rope heads and the rope tails of the rope rolls on the same layer are sequentially connected; in the rope rolls of adjacent layers, the tail end of the last rope roll of the upper layer is connected with the head of the first rope roll of the next time.
3. The stuffer cord payout system for cable laying as defined in claim 1 wherein said cord threading channel comprises: the V-shaped guide roller sets are arranged in sequence along the length direction of the main frame;
each V-shaped guide roller group is composed of two guide rollers, rotating shafts of the two guide rollers form an angle of 0-180 degrees and do not contain 0 degree and 180 degrees, a gap is reserved between the two guide rollers, and the two guide rollers are crossed in space.
4. The filler rope payout system for a cable-making process as defined in claim 1 wherein any of the rope reel positions includes a pallet and a pallet position alignment mechanism; the supporting plate position alignment mechanism is connected to the main frame, and the supporting plate is detachably connected to the supporting plate position alignment mechanism; the rope roll is placed on the supporting plate.
5. The filler rope payout system for a cable-making process as defined in claim 1 wherein the pallet is a standard forklift pallet.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022060763.9U CN213183742U (en) | 2020-09-19 | 2020-09-19 | A packing rope system of putting for cable stranding process |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022060763.9U CN213183742U (en) | 2020-09-19 | 2020-09-19 | A packing rope system of putting for cable stranding process |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN213183742U true CN213183742U (en) | 2021-05-11 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202022060763.9U Active CN213183742U (en) | 2020-09-19 | 2020-09-19 | A packing rope system of putting for cable stranding process |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN213183742U (en) |
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2020
- 2020-09-19 CN CN202022060763.9U patent/CN213183742U/en active Active
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