Unpowered filling system of high-purity hydrogen chloride
Technical Field
The utility model relates to a gas fills the dress field, concretely relates to unpowered dress system that fills of high-purity hydrogen chloride.
Background
In the prior art, the use amount of industrial grade hydrogen chloride is increasing, and the industrial grade hydrogen chloride is mainly used for batteries, medicines, dyes, fertilizers, glass processing, metal cleaning, organic synthesis, corrosion photography, pottery manufacturing, food processing, inorganic chloride manufacturing, rubber, catalysts, electronic gas, standard gas, epitaxy, diffusion, oxidation, etching, chemical vapor deposition, light emitting diodes and the like.
The hydrogen chloride gas is a strong irritant and non-combustible gas, and has strong corrosivity after being dissolved in water. The product is packed in a special high-pressure steel cylinder and is in a liquid state. The special steel cylinder is a steel seamless gas cylinder, and the inside of the steel cylinder is polished. The bottle valve is a corrosion-resistant stainless steel diaphragm valve. Currently, there are two main types of hydrogen bromide charges: firstly, the filling is carried out by pressurizing through a pump or a compressor, and secondly, the filling is carried out by heating, raising the temperature and vaporizing.
The first filling method has the following problems: (1) the use of a pressurizing device (a pump or a compressor) is increased, and the risk of hydrogen chloride leakage is increased while the equipment investment is increased; (2) during the use of the pressurizing device, the temperature of the hydrogen chloride is also increased, and the corrosiveness of the hydrogen chloride is increased. The second filling method has the following problems: (1) when filling the dress through heating to step up, it is higher to the control requirement of temperature, and high temperature high pressure can improve the corrosivity of hydrogen chloride simultaneously, and the risk is revealed in the increase, reduces the life of equipment and pipeline.
Therefore, to above-mentioned technical problem, new filling mode has appeared, like chinese utility model patent CN210567498U discloses a filling system of hydrogen bromide or hydrogen chloride, including head tank, product steel bottle and fill the charging pipeline, still include low temperature and fill the dress cabinet and locate the electronic scale in the dress cabinet is filled to low temperature, the product steel bottle is located low temperature fills in the dress cabinet and places in on the electronic scale, fill the charging pipeline and locate the top of product steel bottle, the head tank is located outside the dress cabinet is filled to low temperature. This system fills the dress through low temperature, reduces the equipment that moves with the material contact, has avoided heating and has risen the temperature and make hydrogen bromide/hydrogen chloride corrosivity reinforcing scheduling risk, when reducing and reveal the risk, has improved the security of filling, has prolonged the life of equipment and pipeline. However, in practical applications, the above-mentioned filling system has the following technical problems: (1) the electronic scale arranged in the low-temperature filling cabinet is easily subjected to electronic device failure or damage due to the fact that the electronic scale is in a low-temperature environment (usually-20 to-10 ℃) for a long time, and the whole filling system cannot normally operate; (2) the cylinder valve of the product cylinder (i.e., the cylinder valve) and the fill valve associated with the product cylinder often fail, possibly because the cylinder valve and the fill valve are in a low temperature environment for a long period of time and return to room temperature when the filling system is shut down, and therefore, the cylinder valve and the fill valve often experience temperature swings that make these valves susceptible to failure.
Therefore, the filling system is further improved to overcome the practical problems and ensure the long-term stability of the system, and obviously has positive practical significance.
Disclosure of Invention
The utility model aims at providing a high-purity hydrogen chloride's unpowered dress system that fills.
In order to achieve the above purpose, the utility model adopts the technical scheme that: a unpowered filling system of high-purity hydrogen chloride comprises a raw material tank, a product steel cylinder and a filling pipeline; the filling pipeline is provided with an air inlet end and an air outlet end, the air inlet end of the filling pipeline is connected with the raw material tank, and the air outlet end of the filling pipeline is communicated with the product steel cylinder through a filling valve; the cooling sleeve is matched with the product steel cylinder and is of an open structure, and when the product steel cylinder is placed in the cooling sleeve, the product steel cylinder and the cooling sleeve form a close fit structure; an electronic scale is arranged at the bottom of the cooling sleeve.
In the above, the cooling sleeve has the function of forming a low-temperature environment, and cooling the product steel cylinder to-50 to-20 ℃, so that the high-purity hydrogen chloride from the raw material tank generates transmission power due to the temperature difference and is filled into the product steel cylinder from the raw material tank.
When the product steel cylinder is placed in the cooling sleeve, the product steel cylinder and the cooling sleeve form a tight fit structure; that is, when the product steel cylinder is placed in the cooling sleeve, the two cylinders are in direct contact for heat transfer, unlike the prior art that the low-temperature charging cabinet and the product steel cylinder are in heat transfer by air (the heat transfer efficiency is very poor).
In the technical scheme, the height of the cooling sleeve is slightly lower than that of the product steel cylinder, so that the cylinder valve of the product steel cylinder is exposed out of the cooling sleeve.
Preferably, the interior of the cooling sleeve is also provided with a flexible heat transfer medium. The flexible heat transfer medium can play a role in buffering, when the product steel cylinder is placed into the cooling sleeve, the flexible heat transfer medium can further improve the heat conduction effect, can play a role in buffering, and prevents the product steel cylinder and the cooling sleeve from generating hard collision.
In the technical scheme, a refrigerant storage cavity is arranged in the outer wall of the cooling sleeve. The refrigerant storage cavity can be internally provided with a refrigerant (such as liquid carbon dioxide), and the cooling sleeve can form a low-temperature environment with a controllable temperature range by controlling the quantity, the temperature, the pressure and other parameters of the refrigerant. Of course, the above-mentioned mode is only one mode, and the cooling sleeve can be a refrigerant storage cavity (i.e. composed of an inner layer and an outer layer) similar to the liner of the thermos bottle, and can also adopt other refrigeration modes and structures.
Preferably, the cooling sleeve is composed of a left sleeve and a right sleeve, and the left sleeve and the right sleeve form a detachable opening and closing structure. The cooling sleeve is an open-close structure which can be opened and closed, when a product steel cylinder needs to be put in, the cooling sleeve is opened, and the cooling sleeve is closed after being put in, so that cooling and filling can be carried out; after filling, the cooling jacket is opened again and the full cylinder of product is removed.
Preferably, the electronic scale is a remote electronic scale.
In the above technical scheme, the tail part of the air outlet end of the filling pipeline is also provided with an alkali liquor absorption tank.
In the above technical scheme, a vacuum pump is further arranged between the tail part of the air outlet end of the filling pipeline and the alkali liquor absorption tank.
Among the above-mentioned technical scheme, the head tank with still be equipped with the quick action emergency valve on the filling pipe between the product steel bottle.
Preferably, the product steel cylinder and the cooling sleeve are provided in a plurality and are arranged in one-to-one correspondence.
Because of the application of the technical scheme, compared with the prior art, the utility model has the following advantages:
1. the utility model discloses newly improve current filling system, through setting up the cooling sleeve of open structure, make the cylinder valve of product steel bottle and fill the dress valve and all arrange outside the cooling sleeve and be in under the room temperature environment, thus solved the problem that cylinder valve and fill the dress valve often break down or damage among the prior art thoroughly, obtained apparent effect; the practical application proves that: by adopting the filling system like Chinese utility model patent CN210567498U, the bottle valve can be broken down or damaged after being used for 3-4 months and the filling valve can be broken down or damaged after being used for about 2-3 months, and by adopting the filling system, the bottle valve and the filling valve can not be broken down after being used for one year;
2. the utility model discloses locate cooling sleeve's bottom with the electronic scale, thoroughly avoided among the prior art electronic scale because of locating the trouble or the damage that low temperature environment produced, guaranteed to fill the long-term stability of dress system, the practical application proves: the filling system of the application has no fault after being used for about one year, so that the actual effect is achieved, and the filling system has positive practical significance;
3. the product steel cylinder and the cooling sleeve are arranged in one-to-one correspondence, and form a close fit structure when the product steel cylinder is placed in the cooling sleeve; when the product steel cylinder is placed in the cooling sleeve, the product steel cylinder and the cooling sleeve are in direct contact heat transfer, so that the problem of poor heat transfer efficiency caused by air heat transfer between the low-temperature filling cabinet and the product steel cylinder in the prior art is solved.
Drawings
Fig. 1 is a schematic system diagram according to a first embodiment of the present invention.
Wherein, 1, a raw material tank; 2. a product steel cylinder; 3. filling a pipeline; 4. a charging valve; 5. cooling the sleeve; 6. an electronic scale; 7. a cylinder valve; 8. a vacuum pump; 9. an emergency cut-off valve.
Detailed Description
The invention will be further described with reference to the accompanying drawings and examples:
example one
Referring to fig. 1, the unpowered charging system for high-purity hydrogen chloride comprises a raw material tank 1, a product steel cylinder 2 and a charging pipeline 3; the filling pipeline is provided with an air inlet end and an air outlet end, the air inlet end of the filling pipeline is connected with the raw material tank, and the air outlet end of the filling pipeline is communicated with the product steel cylinder through a filling valve 4; the cooling sleeve 5 is matched with the product steel cylinder and is of an open structure, and when the product steel cylinder is placed in the cooling sleeve, the product steel cylinder and the cooling sleeve form a close fit structure; an electronic scale 6 is arranged at the bottom of the cooling sleeve.
In the above, the cooling sleeve has the function of forming a low-temperature environment, and cooling the product steel cylinder to-50 to-20 ℃, so that the high-purity hydrogen chloride from the raw material tank generates transmission power due to the temperature difference and is filled into the product steel cylinder from the raw material tank.
When the product steel cylinder is placed in the cooling sleeve, the product steel cylinder and the cooling sleeve form a tight fit structure; that is, when the product steel cylinder is placed in the cooling sleeve, the two cylinders are in direct contact for heat transfer, unlike the prior art that the low-temperature charging cabinet and the product steel cylinder are in heat transfer by air (the heat transfer efficiency is very poor).
In the technical scheme, the height of the cooling sleeve is slightly lower than that of the product steel cylinder, so that the cylinder valve 7 of the product steel cylinder is exposed out of the cooling sleeve. And a refrigerant storage cavity is arranged in the outer wall of the cooling sleeve. The refrigerant storage cavity can be internally provided with a refrigerant (such as liquid carbon dioxide), and the cooling sleeve can form a low-temperature environment with a controllable temperature range by controlling the quantity, the temperature, the pressure and other parameters of the refrigerant. In this embodiment, the cooling sleeve may be a refrigerant storage cavity (i.e., composed of an inner layer and an outer layer) similar to the inner container of the thermos bottle.
In this embodiment, the cooling sleeve is composed of a left sleeve and a right sleeve, and the left sleeve and the right sleeve form a detachable opening and closing structure. The cooling sleeve is an open-close structure which can be opened and closed, when a product steel cylinder needs to be put in, the cooling sleeve is opened, and the cooling sleeve is closed after being put in, so that cooling and filling can be carried out; after filling, the cooling jacket is opened again and the full cylinder of product is removed.
In this embodiment, the electronic scale is a remote electronic scale.
In the above technical scheme, the tail part of the air outlet end of the filling pipeline is also provided with an alkali liquor absorption tank. And a vacuum pump 8 is also arranged between the tail part of the air outlet end of the filling pipeline and the alkali liquor absorption tank.
In this embodiment, an emergency shut-off valve 9 is further disposed on the filling pipeline between the raw material tank and the product steel cylinder. In this embodiment, the product steel cylinder and the cooling sleeve are provided in a plurality, and the product steel cylinder and the cooling sleeve are arranged in a one-to-one correspondence manner.
The previous description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments without departing from the spirit or scope of the invention. Thus, the present invention is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.