CN213172471U

CN213172471U - Heat treatment mechanism of full-automatic sleeve detection and heat treatment system

Info

Publication number: CN213172471U
Application number: CN202021919129.XU
Authority: CN
Inventors: 程志毅; 刘军; 李文光; 李志强; 邓志礼; 刘洋
Original assignee: Hubei Boshilong Technology Co ltd
Current assignee: Hubei Boshilong Technology Co ltd
Priority date: 2020-09-06
Filing date: 2020-09-06
Publication date: 2021-05-11
Anticipated expiration: 2030-09-06

Abstract

The utility model discloses a full-automatic sleeve detects and thermal treatment system's thermal treatment mechanism, the inductor is installed on the transformer, is provided with first water inlet and the first delivery port that is linked together rather than inside cooling water route on the host computer, is provided with second water inlet and the second delivery port that are linked together rather than inside cooling water route on the transformer, and it is still including frame, cylinder, layer board, uide bushing and cold water machine, uide bushing fixed mounting is provided with the guide arm in the frame in the layer board, and the guide arm activity is worn to put in the uide bushing, and cylinder fixed mounting is in the frame, and the piston rod and the layer board fixed connection of cylinder, transformer are fixed on the layer board, and the heat exchange tube is located the water tank, and wear out in the water tank at the both ends of heat exchange tube: automatic production is realized, the labor intensity of workers is reduced, the labor cost is saved, the normal and stable work of high-frequency induction heating equipment is ensured, and the production efficiency of the rivet sleeve is effectively ensured.

Description

Heat treatment mechanism of full-automatic sleeve detection and heat treatment system

Technical Field

The utility model relates to a heat treatment facility's technical field, more specifically say so and relate to heat treatment facility's for rivet sleeve production technical field.

Background

The rivet is a connecting component used for fixing and pressing, the common rivet at present consists of a rivet rod and a rivet sleeve, and the rivet sleeve is required to have good mechanical performance because the rivet sleeve deforms when being subjected to rivet pulling, so that the rivet not only is required to have higher strength, but also is required to have certain toughness. The rivet sleeve is usually manufactured through plastic processing, the metallographic structure in the rivet sleeve is damaged during processing, and if the rivet sleeve is not subjected to heat treatment, the rivet sleeve is low in strength and easy to damage, so that the rivet sleeve needs to be subjected to heat treatment after being processed, and the heat treatment is to meet the expected performance requirement by changing the structure in the rivet sleeve on the premise of not changing the chemical structure of the rivet sleeve. Rivet sleeve need be through the feed in process of production, detect, steps such as thermal treatment and cooling, at present, adopt high frequency induction heating equipment to carry out induction heating to the rivet sleeve usually, the inside cooling water route that is equipped with of high frequency induction heating equipment, cool off it through the cooling water route at the during operation, traditional high frequency induction heating equipment is through the cooling water of forced air cooling mode in to the cooling water route cooling of dispelling the heat, however adopt this kind of heat dissipation cooling mode, its cooling effect is poor, the overheated phenomenon of cooling water often can appear, can not guarantee high frequency induction heating equipment's normal steady operation well, rivet sleeve's production efficiency has been influenced. In addition, the high-frequency induction heating equipment in the current rivet sleeve detection and heat treatment system is fixed on the frame, so that when the rivet sleeve needs to be heated, a worker needs to manually place the rivet sleeve in the middle of the inductor of the high-frequency induction heating equipment, the labor intensity of the worker is increased, and the labor cost input is increased.

SUMMERY OF THE UTILITY MODEL

The utility model aims at solving the above-mentioned not enough and provide one kind and need not the manual work and place the middle part of inductor with the rivet sleeve in to the cooling water in the high frequency induction heating equipment cooling water route has the full-automatic sleeve of fine cooling effect and detects and heat treatment system's heat treatment mechanism.

The utility model discloses a solve above-mentioned technical problem and the technical solution who adopts as follows:

the heat treatment mechanism of the full-automatic sleeve detection and heat treatment system comprises high-frequency induction heating equipment, wherein the high-frequency induction heating equipment comprises a host, a transformer and an inductor, the host is electrically connected with the transformer, the inductor is installed on the transformer, a first water inlet and a first water outlet which are communicated with a cooling water path inside the host are arranged on the host, a second water inlet and a second water outlet which are communicated with the cooling water path inside the transformer are arranged on the transformer, the heat treatment mechanism also comprises a rack, a cylinder, a supporting plate, a guide sleeve and a water cooler, the guide sleeve is fixedly installed on the rack, a guide rod is arranged on the supporting plate, the guide rod movably penetrates in the guide sleeve, the cylinder is fixedly installed on the rack, a piston rod of the cylinder is fixedly connected with the supporting plate, the transformer is fixed on the supporting plate, and the water cooler comprises a water, The heat exchange tube is positioned in the water tank, two end parts of the heat exchange tube penetrate out of the water tank, one end part of the heat exchange tube, the gas-liquid separator, the compressor, the condenser, the liquid storage dryer, the expansion valve and the other end part of the heat exchange tube are sequentially communicated, a discharge port and a water return port are formed in the water tank, the water pump is respectively communicated with a first water inlet of the host machine, a second water inlet of the transformer and a discharge port of the water tank, and a first water outlet of the host machine and a second water outlet of the transformer are communicated with the water return port of the water tank.

The water cooler also comprises a shell, the water pump, the water tank, the condenser, the compressor, the gas-liquid separator, the liquid storage dryer and the expansion valve are positioned in the shell, the condenser comprises a frame, a condenser pipe and a fan, the frame is in a shape of a square, the condenser pipe is fixedly installed in the frame in a bent shape, fins are arranged on the condenser pipe, the fan is fixedly installed on the frame through a support and corresponds to the condenser pipe and the fins, the fan is a negative pressure fan, an air hole corresponding to the fan is formed in the shell, a discharge pipe is communicated with one end of the condenser pipe, a discharge pipe is communicated with the other end of the condenser pipe, an air exhaust port of the compressor is communicated with a discharge pipe of the condenser, the discharge pipe of the condenser is communicated with a liquid inlet of the liquid storage dryer, a liquid outlet of the liquid storage dryer is communicated with an inlet of the expansion valve, one end of, the other end of the heat exchange tube is communicated with an inlet of the gas-liquid separator, an outlet of the gas-liquid separator is communicated with an air inlet of the compressor, a water inlet of the water pump is communicated with a discharge port of the water tank through a first hose, a water discharge port of the water pump is respectively communicated with a first water inlet of the host machine and a second water inlet of the transformer through a second hose and a first tee joint, and a first water outlet of the host machine and a second water outlet of the transformer are communicated with a water return port of the water tank through a third hose and a second tee joint.

The inductor is wound into a spiral shape.

The utility model adopts the beneficial effect that above-mentioned technical solution can reach is:

1. can drive the layer board and fix the transformer on the layer board through the cylinder and reciprocate to can put the inductor cover in the rivet sleeve outside automatically, carry out induction heating to the rivet sleeve, and need not the manual work and place the rivet sleeve in the middle part of inductor, thereby can realize automated production, alleviate staff's intensity of labour, saved the human cost.

2. High frequency induction heating equipment is at the during operation, there is the pure water in the water tank, pure water pump sending to the inside cooling water route of host computer and transformer in with the water tank through the water pump, cool off high frequency induction heating equipment, the pure water backward flow after the cooling recycles in to the water tank, when the pure water temperature in the water tank is too high, through by the heat exchange tube, vapour and liquid separator, a compressor, a condenser, refrigerating system that stock solution desicator and expansion valve are constituteed carries out quick cooling to the pure water, adopt air-cooled mode for traditional high frequency induction heating equipment, the cooling effect is promoted by a wide margin, thereby the normal stable work of high frequency induction heating equipment has been guaranteed, rivet telescopic production efficiency has effectively been ensured.

Drawings

Fig. 1 is a schematic structural view of the present invention;

FIG. 2 is a schematic structural diagram of the water chiller of FIG. 1;

FIG. 3 is a schematic left side view of the condenser of FIG. 2;

FIG. 4 is a top view of the transformer and inductor of FIG. 1;

fig. 5 is a partially enlarged schematic view of a portion a of fig. 1.

Detailed Description

As shown in figure 1, the heat treatment mechanism of the full-automatic sleeve detection and heat treatment system comprises a high-frequency induction heating device, the high-frequency induction heating device comprises a host 1, a transformer 2 and an inductor 3, the host 1 is electrically connected with the transformer 2, the inductor 3 is arranged on the transformer 2, as shown in figure 4, the inductor 3 is wound into a spiral shape, a first water inlet 4 and a first water outlet 5 which are communicated with a cooling water path inside the host 1 are arranged on the host 1, a second water inlet 6 and a second water outlet 7 which are communicated with the cooling water path inside the transformer 2 are arranged on the transformer 2, the heat treatment mechanism also comprises a frame 8, a cylinder 9, a supporting plate 10, a guide sleeve 11 and a water cooler, as shown in figure 5, the guide sleeve 11 is fixedly arranged on the frame 8, a guide rod 13 is arranged on the supporting plate 10, and the guide rod 13 is movably arranged in the guide sleeve 11, the cylinder 9 is fixedly installed on the frame 8, a piston rod 12 of the cylinder 9 is fixedly connected with the supporting plate 10, and the transformer 2 is fixed on the supporting plate 10. As shown in fig. 2, the water chiller includes a housing 14, a water pump 15, a water tank 16, a heat exchange tube 17, a condenser, a compressor 19, a gas-liquid separator 20, a liquid storage dryer 21 and an expansion valve 22, the water pump 15, the water tank 16, the condenser, the compressor 19, the gas-liquid separator 20, the liquid storage dryer 21 and the expansion valve 22 are located in the housing 14, the heat exchange tube 17 is located in the water tank 16, two end portions of the heat exchange tube 17 penetrate out of the water tank 16, and one end portion of the heat exchange tube 17, the gas-liquid separator 20, the compressor 19, the condenser, the liquid storage dryer 21, the expansion valve 22 and the other end portion of the heat exchange tube: as shown in fig. 2 and 3, the condenser includes a frame 23, a condensation pipe 24 and a fan 43, the frame 23 is in a shape of a square, the condensation pipe 24 is fixedly mounted in the frame 23 in a bent shape, a fin 25 is arranged on the condensation pipe 24, the fan 43 is fixedly mounted on the frame 23 through a bracket 45 and corresponds to the condensation pipe 24 and the fin 25, the fan 43 is a negative pressure fan, and an air hole 44 corresponding to the fan 43 is formed in the housing 14. An inlet discharge pipe 26 is communicated with one end part of the condensation pipe 24, an outlet discharge pipe 27 is communicated with the other end part of the condensation pipe 24, an exhaust port 28 of the compressor 19 is communicated with the inlet discharge pipe 26 of the condenser, the outlet discharge pipe 27 of the condenser is communicated with an inlet 29 of the liquid storage dryer 21, a liquid outlet 30 of the liquid storage dryer 21 is communicated with an inlet 31 of the expansion valve 22, one end part of the heat exchange pipe 17 is communicated with an outlet 32 of the expansion valve 22, the other end part of the heat exchange pipe 17 is communicated with an inlet 33 of the gas-liquid separator 20, and an outlet 34 of the gas-liquid separator 20 is communicated with an inlet. The water tank 16 is provided with a discharge port 36 and a water return port 37, the water inlet of the water pump 15 is communicated with the discharge port 36 of the water tank 16 through a first hose 38, the water outlet of the water pump 15 is respectively communicated with the first water inlet 4 of the main unit 1 and the second water inlet 6 of the transformer 2 through a second hose 39 and a first tee joint 40, and the first water outlet 5 of the main unit 1 and the second water outlet 7 of the transformer 2 are communicated with the water return port 37 of the water tank 16 through a third hose 41 and a second tee joint 42.

The utility model discloses a full-automatic sleeve detects and heat treatment system's heat treatment mechanism's theory of operation as follows: can drive layer board 10 and fix transformer 2 on layer board 10 through cylinder 9 and reciprocate to can put inductor 3 cover in the rivet sleeve outside automatically, carry out induction heating to the rivet sleeve, and need not the manual work and place the rivet sleeve in the middle part of inductor 3, thereby can realize automated production, alleviate staff's intensity of labour, saved the human cost. High frequency induction heating equipment has the pure water at the during operation, has stored in water tank 16, through water pump 15 with the pure water pump sending in the water tank 16 to the inside cooling water route of host computer 1 and transformer 2, cool off high frequency induction heating equipment, the pure water after the cooling flows back and recycles in 16 water tanks, when the pure water temperature in 16 water tanks is too high, cools off the pure water through heat exchange tube 17, the cooling principle is as follows: a refrigeration system composed of a heat exchange tube 17, a gas-liquid separator 20, a compressor 19, a condenser, a liquid storage dryer 21 and an expansion valve 22 is filled with refrigerant such as difluoro methylene dichloride and the like, low-pressure liquid refrigerant exchanges heat with pure water in a water tank 17 when flowing through the heat exchange tube 17 to cool the pure water, meanwhile, the low-pressure liquid refrigerant is converted into low-pressure gas refrigerant, the low-pressure gas refrigerant is discharged from the heat exchange tube 17, gas-liquid separation is carried out through the gas-liquid separator 20 and then enters the compressor 19, the low-pressure gas refrigerant is compressed into high-pressure gas refrigerant through the compressor 19, the high-pressure gas refrigerant flows through a condensation tube 24 of the condenser, the high-pressure gas refrigerant in the condensation tube 24 is cooled through a fan 43, the high-pressure gas refrigerant in the condensation tube 24 is converted into high-pressure liquid refrigerant, the high, the liquid refrigerant, which is formed into a low pressure, flows into the heat exchange tube 17, and the temperature of the water in the water tank 16 is continuously lowered.

Claims

1. Full-automatic sleeve detects and heat treatment system's heat treatment mechanism, it is including high frequency induction heating equipment, high frequency induction heating equipment is including host computer, transformer and inductor, and the host computer is connected with the transformer electricity, and the inductor is installed on the transformer, is provided with first water inlet and the first delivery port that are linked together rather than inside cooling water route on the host computer, is provided with second water inlet and the second delivery port that are linked together rather than inside cooling water route on the transformer, its characterized in that: it also comprises a frame, a cylinder, a supporting plate, a guide sleeve and a water chiller, wherein the guide sleeve is fixedly arranged on the frame, a guide rod is arranged on the supporting plate, the guide rod is movably arranged in the guide sleeve in a penetrating way, the air cylinder is fixedly arranged on the frame, a piston rod of the air cylinder is fixedly connected with the supporting plate, the transformer is fixed on the supporting plate, the water cooler comprises a water pump, a water tank, a heat exchange tube, a condenser, a compressor, a gas-liquid separator, a liquid storage dryer and an expansion valve, wherein the heat exchange tube is positioned in the water tank, two end parts of the heat exchange tube penetrate out of the water tank, one end part of the heat exchange tube, the gas-liquid separator, the compressor, the condenser, the liquid storage dryer, the expansion valve and the other end part of the heat exchange tube are sequentially communicated, the water tank is provided with a discharge port and a return water port, the water pump is respectively communicated with the first water inlet of the main machine, the second water inlet of the transformer and the discharge port of the water tank, and the first water outlet of the main machine and the second water outlet of the transformer are communicated with the return water port of the water tank.

2. The thermal processing mechanism of the fully automated socket inspection and thermal processing system of claim 1, wherein: the water cooler also comprises a shell, the water pump, the water tank, the condenser, the compressor, the gas-liquid separator, the liquid storage dryer and the expansion valve are positioned in the shell, the condenser comprises a frame, a condenser pipe and a fan, the frame is in a shape of a square, the condenser pipe is fixedly installed in the frame in a bent shape, fins are arranged on the condenser pipe, the fan is fixedly installed on the frame through a support and corresponds to the condenser pipe and the fins, the fan is a negative pressure fan, an air hole corresponding to the fan is formed in the shell, a discharge pipe is communicated with one end of the condenser pipe, a discharge pipe is communicated with the other end of the condenser pipe, an air exhaust port of the compressor is communicated with a discharge pipe of the condenser, the discharge pipe of the condenser is communicated with a liquid inlet of the liquid storage dryer, a liquid outlet of the liquid storage dryer is communicated with an inlet of the expansion valve, one end of, the other end of the heat exchange tube is communicated with an inlet of the gas-liquid separator, an outlet of the gas-liquid separator is communicated with an air inlet of the compressor, a water inlet of the water pump is communicated with a discharge port of the water tank through a first hose, a water discharge port of the water pump is respectively communicated with a first water inlet of the host machine and a second water inlet of the transformer through a second hose and a first tee joint, and a first water outlet of the host machine and a second water outlet of the transformer are communicated with a water return port of the water tank through a third hose and a second tee joint.

3. The heat treatment mechanism of the fully automatic sleeve inspecting and heat treating system according to claim 1 or 2, wherein: the inductor is wound into a spiral shape.