CN213168710U

CN213168710U - Battery packing feeder

Info

Publication number: CN213168710U
Application number: CN202021914592.5U
Authority: CN
Inventors: 晋芳伟; 吴再森; 吉学英
Original assignee: Guizhou University of Engineering Science
Current assignee: Guizhou University of Engineering Science
Priority date: 2020-09-04
Filing date: 2020-09-04
Publication date: 2021-05-11
Anticipated expiration: 2030-09-04

Abstract

The utility model relates to a battery package feeder, wherein, pedestal mounting is in the frame, at the terminal side-mounting groove that gathers of the terminal opposite side of No. I passageway of base, at the terminal opposite side installation electric putter I and the photoelectric sensor I of No. I passageway, No. I passageway links to each other with No. II passageway, at the terminal installation electric putter II and the photoelectric sensor II of No. II passageway, No. II passageway links to each other with No. III passageway, installs electric putter III and photoelectric sensor III at No. III passageway end. The utility model discloses optimized structural design, shortened the distance of battery propelling movement in the passageway for packing speed and the smoothness of having optimized the passageway.

Description

Battery packing feeder

Technical Field

The utility model relates to a battery packing technical field, in particular to battery packing feeder.

Background

In the life, the dry battery that mainly uses is No. 7 batteries and No. 5 batteries, and every different model batteries also has corresponding model sign, and No. 7 batteries's size is: the diameter is 10.1 mm plus or minus 0.2mm, and the height is 43.6 mm plus or minus 0.5 mm; the size of battery No. 5 is: the diameter is 14.1 +/-0.2 mm, and the height is 48.1 +/-0.5 mm.

Dry batteries play a very important role in human daily life, which can be said without exaggeration: people's daily life is not free from batteries. In an intelligent era, as the number of people using electronic products increases, the usage amount of batteries is inevitably increased, and the batteries are small-sized energy devices which can be carried about to supply power, and have the characteristics of low energy consumption, high energy, small volume, convenience in carrying and the like. Because people not only have higher service life of the batteries, but also have higher external packaging degree of the batteries, but the packaging machinery is relatively lack.

Therefore, there is a need for a battery packaging machine that satisfies the needs of people for battery packaging.

Disclosure of Invention

In order to overcome the problem in the background art, the utility model provides a battery packing feeder has optimized structural design, has shortened the distance of battery propelling movement in the passageway for packing speed and the smoothness of having optimized the passageway.

In order to achieve the above object, the present invention is realized in the following manner:

the battery packaging feeder comprises a material collecting groove, a base, a channel, an electric push rod, a conveying motor, a packaging bag bracket, a rubber roller, a rubber belt, a battery valve, a vacuum chuck, a rack and a photoelectric sensor.

The pedestal mounting is in the frame, at the terminal side-mounting groove that gathers of No. I passageway of base, at the terminal opposite side installation electric putter I and photoelectric sensor I of No. I passageway, No. I passageway links to each other with No. II passageway, at the terminal installation electric putter II and photoelectric sensor II of No. II passageway, No. II passageway links to each other with No. III passageway, installs electric putter III and photoelectric sensor III at No. III passageway end.

Install wrapping bag bracket and rubber roll on the opposite side base of No. III passageway, on the sticky tape installation wrapping bag bracket, the sticky tape passes from the upper and lower roller of rubber roll, is connected to vacuum chuck down in, the rubber roll passes through the belt pulley and links to each other with small-size motor, installs vacuum chuck at the opposite side end of No. III passageway, and vacuum chuck installs on the solenoid valve, still installs the cutting off cutter on the battery valve, and vacuum chuck divide into vacuum chuck and lower vacuum chuck.

No. III passageway links to each other with No. IV passageway, installs electric putter IV and photoelectric sensor IV at the end of No. IV passageway, and No. IV passageway opposite side is the conveyer belt, and the conveyer belt is installed on the band pulley, and the band pulley is installed on conveying motor, and conveying motor passes through the floor and installs on the frame.

A further technical scheme is that the electric push rod comprises a servo motor, a coupler, a connecting frame, a lead screw and a sliding block, the electric push rod is installed on the base through the connecting frame, the coupler is installed inside the connecting frame, one end of the coupler is connected with the servo motor, the other end of the coupler is connected with the lead screw, and the lead screw is connected with the sliding block through threads.

The further technical scheme is that the photoelectric sensor I, the photoelectric sensor II, the photoelectric sensor III, the photoelectric sensor IV, the electric push rod I, the electric push rod II, the electric push rod III, the electric push rod IV, the conveying motor and the small motor are all connected with the PLC. The conveying motor is a stepping motor, a 110BYG350B-N stepping motor is selected, the rated load torque is 12N.m, and the rated rotating speed is 50 r/min. The PLC selected PLC from Mitsubishi FX series, FX2N-32MR identified as FX 2N.

The further technical scheme is that the width of the material collecting groove is 50mm, the inclination angle is 30 degrees, and the batteries are guaranteed to accurately slide into the channel.

The further technical scheme is that the inner surface of the IV channel is covered with aluminum sheet.

The further technical scheme is that the photoelectric sensor selects an M12 laser correlation NPN normally-open type photoelectric sensor, a photoelectric sensor I of a channel I is installed at an end of an electric push rod I and at a wall end of a channel II, a photoelectric sensor II of a channel II is installed at an end of an electric push rod II and at a wall end of a channel III, a photoelectric sensor III of a channel III is installed at an end of an electric push rod III and at a wall end of a channel IV, and a photoelectric sensor IV of a channel IV is installed at an end of an electric push rod IV and at the end of a channel IV.

The utility model has the advantages that:

the utility model discloses optimized structural design, shortened the distance of battery propelling movement in the passageway for packing speed and the smoothness of having optimized the passageway.

The packaging time is short, the packaging efficiency is continuously improved, and the labor cost is reduced.

The inner surface of the channel is covered with aluminum skin. On one hand, the friction force borne by the battery in the channel is reduced, and the pushing speed of the battery is accelerated; on the other hand, the smoothness of the channel has a protective effect on the battery and prevents the battery from being scratched in the channel.

Drawings

Fig. 1 is a front view of the present invention;

fig. 2 is a side view of the present invention;

fig. 3 is a top view of the present invention;

FIG. 4 is a schematic view of the electric putter;

FIG. 5 is a PLC wiring diagram.

In the figure, 1-a material collecting groove, 2-a base, 3-a channel I, 4-an electric push rod I, 5-a channel II, 6-an electric push rod II, 7-a channel III, 8-an electric push rod III, 9-a channel IV, 10-a conveying belt, 11-a conveying motor, 12-a packaging bag bracket, 13-a rubber roller, 14-an adhesive tape, 15-an electromagnetic valve, 16-a vacuum chuck, 17-a frame and 18-an electric push rod IV;

the device comprises an a-servo motor, a b-coupler, a c-connecting frame, a d-lead screw and an e-sliding block.

Detailed Description

In order to make the objects, technical solutions and advantages of the present invention clearer and more obvious, the following will explain in detail the preferred embodiments of the present invention with reference to the accompanying drawings to facilitate the understanding of the skilled person.

As shown in fig. 1-4, the battery package feeder includes a collecting trough 1, a base 2, a channel, an electric push rod, a conveyer belt 10, a conveyer motor 11, a package bag bracket 12, a rubber roller 13, an adhesive tape 14, a battery valve 15, a vacuum chuck 16, a frame 17, and a photoelectric sensor.

Base 2 installs in frame 17, 3 terminal one side installations material collecting tank 1 at passageway I of base 2, install electric putter I4 and photoelectric sensor I at 3 terminal opposite sides in passageway I, passageway I links to each other with No. II passageway 5, install electric putter II6 and photoelectric sensor II at No. II passageway 5's end, No. II passageway 5 links to each other with No. III passageway 7, install electric putter III8 and photoelectric sensor III at No. III passageway 7 end.

A packaging bag bracket 12 and a rubber roller 13 are mounted on a base 2 on the other side of the channel III 7, a rubber belt 14 is mounted on the packaging bag bracket 12, the rubber belt 14 penetrates through an upper roller shaft and a lower roller shaft of the rubber roller 13, a vacuum sucker 16 is mounted at the tail end of the other side of the channel III 7, the vacuum sucker 16 is mounted on an electromagnetic valve 15, a cutting knife is further mounted on a battery valve 15, the vacuum sucker is divided into an upper vacuum sucker and a lower vacuum sucker, the rubber roller 13 is connected with a small motor through a belt pulley, the small motor drives the rubber roller 13 to rotate, and the rubber belt 14 rotates and is pulled through the rubber roller 13.

No. III passageway 7 links to each other with No. IV passageway 9, installs electric putter IV18 and photoelectric sensor IV at No. IV passageway 9's end, and No. IV passageway 9 opposite side is conveyer belt 10, and conveyer belt 10 installs on the band pulley, and the band pulley is installed on conveyer motor 11, and conveyer motor 11 passes through the floor and installs on frame 17.

Electric putter includes servo motor a, shaft coupling b, link c, lead screw d, slider e, and electric putter passes through link c to be installed on base 2, and link c internally mounted has shaft coupling b, and shaft coupling b one end links to each other with servo motor a, and the shaft coupling b other end links to each other with lead screw d, and lead screw d links to each other with slider e screw thread.

The photoelectric sensor I, the photoelectric sensor II, the photoelectric sensor III, the photoelectric sensor IV, the electric push rod I4, the electric push rod II6, the electric push rod III8, the electric push rod IV18, the conveying motor 11 and the small motor are all connected with the PLC.

The conveying motor 11 is a stepping motor, a 110BYG350B-N stepping motor is selected, the rated load torque is 12N.m, and the rated rotating speed is 50 r/min. The PLC selected PLC from Mitsubishi FX series, FX2N-32MR identified as FX 2N.

The width of the material collecting groove 1 is 50mm, the inclination angle is 30 degrees, and the batteries are guaranteed to accurately slide into the channel.

The inner surface of the channel IV 9 is covered with aluminum skin. On one hand, the friction force borne by the battery in the channel is reduced, and the pushing speed of the battery is accelerated; on the other hand, the smoothness of the channel has a protective effect on the battery and prevents the battery from being scratched in the channel.

Photoelectric sensor selects M12 laser correlation NPN normal open type photoelectric sensor, photoelectric sensor I of No. I passageway 3 installs at electric putter I4 end department and No. II passageway 5 wall end, photoelectric sensor II of No. II passageway 5 installs at electric putter II6 end department and No. III passageway 7 wall end, photoelectric sensor III of No. III passageway 7 installs at electric putter III8 end department and No. IV passageway 9 wall end, photoelectric sensor IV of No. IV passageway 9 installs at electric putter IV18 end and No. IV passageway 9 end.

This use neotype working process:

firstly, the produced No. 5 batteries are intensively loaded in the battery collecting groove 1, when two batteries are flatly loaded in the channel I, after being sensed by the photoelectric sensor I in the channel, a pulse signal is transmitted to the servo motor of the electric push rod I3 and starts to operate, the electric push rod I4 rotates forwards to drive the screw rod to rotate, the batteries in the channel I3 are pushed forwards to the channel II 5, after reaching a specified position, the photoelectric sensor II receives the signal and feeds back to the electric push rod I4, the servo motor of the electric push rod I4 rotates backwards to rotate the push rod back to the original position. Meanwhile, the electric push rod II6 positively rotates after receiving a pulse signal fed back by the photoelectric sensor II at the push rod, the battery placed in the channel II 5 is forwards pushed to the channel III 7, a signal received by the photoelectric sensor III is fed back to the electric push rod II6, and the electric push rod II6 servo motor reversely rotates to return the push rod to the original position.

After the batteries are packaged within a specified time, the batteries are pushed into the channel IV 9 by the electric push rod III8, and then are reversely rotated by the servo motor of the electric push rod III8, and the electric push rod III8 retracts. Similarly, after receiving the signal from the photoelectric sensor IV, the servo motor of the electric push rod IV18 rotates forward to send the battery in the channel to the conveyor belt. Two batteries packaged with adhesive tapes are fixed on each grid on the conveying belt, the batteries are conveyed into the adhesive tape fixing box through the equivalent rotation of the conveying motor 11, and the packaging of one bag of batteries is completed after the batteries are fixed.

As shown in FIG. 5, the utility model discloses PLC's IO allocation table

Finally, while the present invention has been described in detail with reference to the preferred embodiments thereof, it will be understood by those skilled in the art that various changes in form and details may be made therein without departing from the scope of the invention encompassed by the appended claims.

Claims

1. The battery packaging feeder comprises a material collecting groove, a base, a channel, an electric push rod, a conveyor motor, a packaging bag bracket, a rubber roller, a rubber belt, a battery valve, a vacuum chuck, a rack and a photoelectric sensor, and is characterized in that the base is installed on the rack, the material collecting groove is installed on one side of the tail end of a channel I of the base, the electric push rod I and the photoelectric sensor I are installed on the other side of the tail end of the channel I, the channel I is connected with a channel II, the electric push rod II and the photoelectric sensor II are installed on the tail end of the channel II, the channel II is connected with a channel III, and the electric push rod III and the photoelectric sensor III are installed on the tail;

a packaging bag bracket and a rubber roll are mounted on a base on the other side of the channel III, a rubber belt is mounted on the packaging bag bracket, the rubber belt penetrates through an upper roller shaft and a lower roller shaft of the rubber roll and is connected into a lower vacuum chuck, the rubber roll is connected with a small motor through a belt pulley, a vacuum chuck is mounted at the tail end of the other side of the channel III, the vacuum chuck is mounted on an electromagnetic valve, a cutting knife is further mounted on a battery valve, and the vacuum chuck is divided into an upper vacuum chuck and a lower vacuum chuck;

2. The battery pack feeder of claim 1, wherein the electric push rod comprises a servo motor, a coupler, a connecting frame, a lead screw and a sliding block, the electric push rod is mounted on the base through the connecting frame, the coupler is mounted inside the connecting frame, one end of the coupler is connected with the servo motor, the other end of the coupler is connected with the lead screw, and the lead screw is in threaded connection with the sliding block.

3. The battery package feeding machine of claim 1, wherein the photoelectric sensor I, the photoelectric sensor II, the photoelectric sensor III, the photoelectric sensor IV, the electric push rod I, the electric push rod II, the electric push rod III, the electric push rod IV, the conveying motor and the small motor are all connected with a PLC; the conveying motor is a stepping motor, a 110BYG350B-N stepping motor is selected, the rated load torque is 12N.m, and the rated rotating speed is 50 r/min; the PLC selected PLC from Mitsubishi FX series, FX2N-32MR identified as FX 2N.

4. The battery pack feeder of claim 1, wherein the collecting groove has a width of 50mm and an inclination angle of 30 °.

5. The battery pack feeder of claim 1, wherein the inner surface of the channel IV is covered with aluminum skin.

6. The battery package feeding machine of claim 1 or 3, wherein the photoelectric sensors I, II, III and IV are all M12 laser correlation NPN normally open type photoelectric sensors, the photoelectric sensors I of the channel I are installed at the end I of the electric push rod and the wall end of the channel II, the photoelectric sensors II of the channel II are installed at the end II of the electric push rod and the wall end of the channel III, the photoelectric sensors III of the channel III are installed at the end III of the electric push rod and the wall end of the channel IV, and the photoelectric sensors IV of the channel IV are installed at the end IV of the electric push rod and the tail end of the channel IV.