CN213166068U

CN213166068U - Get tile and lack material alarm device

Info

Publication number: CN213166068U
Application number: CN202021457394.0U
Authority: CN
Inventors: 刘涛
Original assignee: Nanjing Linhua Magnetic Materials Co ltd
Current assignee: Nanjing Linhua Magnetic Materials Co ltd
Priority date: 2020-07-22
Filing date: 2020-07-22
Publication date: 2021-05-11
Anticipated expiration: 2030-07-22

Abstract

The utility model provides a tile-taking and material shortage alarm device, which comprises a power module, a die assembly, a material-taking device and a monitoring alarm device; the die assembly comprises a workbench base, a lower tile die and a supporting side plate are arranged on the workbench base, a supporting beam is arranged on the supporting side plate, and the lower tile die is connected with a horizontal cylinder; an upper tile mold fixing table is arranged on the supporting beam, a pressing mold cylinder is arranged on the upper tile mold fixing table and is connected with the upper tile mold, and a pressing mold sucker is arranged in the upper tile mold; the upper tile mould is communicated with the air extracting pump and the first negative pressure measurer; the material taking device comprises a sliding material taking table, the sliding material taking table is connected with a sliding cylinder, a material taking cylinder is arranged on the sliding material taking table, the material taking cylinder is connected with a tile taking device, and a material taking sucker is arranged on the tile taking device; the tile extractor is communicated with the second air pump and the second negative pressure measurer; the monitoring alarm device comprises a controller, and the controller is respectively electrically connected with the display, the first negative pressure measurer, the second negative pressure measurer, the first alarm lamp, the second alarm lamp and the buzzer.

Description

Get tile and lack material alarm device

Technical Field

The utility model belongs to the technical field of tile base processing, concretely relates to get material shortage alarm device that tiles.

Background

The tile is a simple building material in the building construction, the quality of the tile is directly related to the quality of a house, the living experience is directly influenced, the traditional tile blank manufacturing process comprises the steps of stepping on mud, feeding mud blanks, processing tile blanks, shaping, unloading blanks, airing the tile blanks, kiln loading, firing, kiln discharging and the like, each process flow needs manual operation of a tile maker, the requirement on the skill level of the tile maker is high, the manufacturing process is slow, and the tile maker is easily influenced by climate and environment. Along with the development of social economy and the improvement of technological level, the mechanization and automation gradually replace the manual work, and the production efficiency is greatly improved due to the appearance of the tile making machine. The known tile making machine generally comprises a blank feeding device, a tile blank forming device and a tile taking device, and the working principle of the tile making machine is that a tile blank is placed into a lower tile die of the tile blank forming device through the blank feeding device, an upper tile is molded on the tile blank through a pressure mechanism, and after forming, a formed tile body is taken out from the lower tile die through the tile taking device.

However, in the production process, the tile taking device occasionally leaves tiles on the die surface or is sometimes sucked to the upper die in the tile taking process, if the condition occurs, a secondary die pressing is caused, subsequent products are scrapped, the tile making machine is easily damaged, and the practical service life of the tile making machine is seriously influenced.

Therefore, a tile taking and material shortage warning device with the remote reminding function is needed, and the tile taking and material shortage warning device is simple in structure, convenient to use, stable in work and low in cost.

SUMMERY OF THE UTILITY MODEL

The utility model aims at providing a get material shortage alarm device that tiles can effectively control tile making machine and get the material process, solves in the course of working, in case take place to get the material and omit, produces and reports waste product and influences machine practical life scheduling problem.

The utility model provides a following technical scheme:

a tile taking and material shortage alarm device is characterized by comprising a power module, a die assembly, a material taking device and a monitoring alarm device;

the die assembly comprises a workbench base, a lower tile die is slidably arranged on the workbench base, a horizontal cylinder is connected to the side surface of the lower tile die, and the horizontal cylinder is fixed on the workbench base; two sides of the workbench base are also provided with supporting side plates, and the top ends of the supporting side plates are provided with supporting beams; the upper tile mold fixing table is arranged on the supporting beam, a pressing mold cylinder is arranged at the bottom end of the upper tile mold fixing table, the bottom end of the pressing mold cylinder is connected with the upper tile mold shell, a groove is formed in the bottom end of the upper tile mold, and a pressing mold sucker for sucking tile materials is arranged at the top of the groove; the upper tile mold shell is communicated with the air extracting pump and the first negative pressure measurer;

the tile taking device comprises a sliding material taking table which is arranged on the supporting beam in a sliding mode, the sliding material taking table is connected with a sliding air cylinder fixed on the supporting beam, a material taking air cylinder is arranged at the bottom end of the sliding material taking table, the bottom end of the material taking air cylinder is connected with a tile taking device shell, and a material taking sucker for sucking tile materials is arranged at the bottom end of the tile taking device; the tile extractor shell is communicated with a second air pump and a second negative pressure measurer;

the monitoring alarm device comprises a display, a controller, a first alarm lamp, a second alarm lamp and a buzzer, wherein the controller is respectively connected with the display, the first negative pressure measurer, the second negative pressure measurer, the first alarm lamp, the second alarm lamp and the buzzer in an electric connection mode.

Preferably, the tile mould further comprises a discharging device, a discharging port is formed in the discharging device, the lower tile mould is located just below the discharging port when sliding to the tail end, and the discharging device is electrically connected with the controller.

Preferably, the controller is further electrically connected to the horizontal cylinder, the die pressing cylinder, the sliding cylinder, the material taking cylinder, the air pump and the second air pump.

Preferably, the controller adopts a PLC.

Preferably, the power module is a direct current switching power supply.

Preferably, the lower tile mold is formed by a pair of sub-lower tile molds which are connected.

The utility model has the advantages that: control each mechanism through the PLC controller, realize the automation, the negative pressure of the eccentric swage and the tripper of surveying through the pressure test module, compare with the standard value, judge whether the condition of getting the tile and lacking the material appears, when the condition of getting the tile and lacking the material appears, monitoring alarm device can in time stop the machine operation, bee calling organ sends sound and reminds the staff, the staff can judge the problem according to the scintillation condition of first alarm lamp and second alarm lamp and appear on die assembly or extracting device, be convenient for in time maintain. The device simple structure has not only improved work efficiency but also improved output and the quality of tile base.

Drawings

The accompanying drawings are included to provide a further understanding of the invention, and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention, and together with the description serve to explain the invention and not to limit the invention. In the drawings:

fig. 1 is a schematic view of the overall structure of the present invention;

FIG. 2 is a schematic structural view of the lower tile mold of the present invention during material receiving;

fig. 3 is a schematic structural view of the material taking mechanism of the present invention during material taking;

fig. 4 is a schematic diagram of the control principle of the present invention;

fig. 5 is a schematic structural view of the monitoring alarm device of the present invention.

Detailed Description

A tile taking and material shortage alarm device comprises a direct-current switch power supply module for supplying power to the device, a die assembly 2 for extruding and molding tile materials, a material taking device 3 for placing the molded tiles on a drying device, and a monitoring alarm device 4 for monitoring the device and giving an alarm for material shortage;

the die assembly 2 comprises a workbench base 5, a lower tile die 6 is slidably arranged on the workbench base 5, the lower tile die 6 consists of a pair of connected sub-lower tile dies, the first sub-lower tile die is used for die pressing, and the second sub-lower tile die is used for temporarily placing formed tile materials; the side surface of the lower tile die 6 is connected with a horizontal cylinder 7 for pushing the lower tile die 6 to move left and right, and the other end of the horizontal cylinder 7 is fixed on the workbench base 5; two sides of the workbench base 5 are also provided with supporting side plates 8, and the top ends of the supporting side plates 8 are provided with supporting beams 9; the upper tile mold fixing table 10 is arranged on the supporting beam 9, the bottom end of the upper tile mold fixing table 10 is provided with a pressing mold cylinder 11 used for controlling the upper tile mold 6 to ascend and descend, the bottom end of the pressing mold cylinder 11 is connected with the shell of an upper tile mold 12, the bottom end of the upper tile mold 12 is provided with a groove, the depth of the groove is just the same as the thickness of a tile, and the top of the groove is provided with a pressing mold sucker 13 used for sucking the tile material; the upper tile mold 12 shell is communicated with an air suction pump and a first negative pressure measurer, the air suction pump pumps air in the upper tile mold 12 shell to enable a pressing mold sucker 13 to suck tile materials, the first negative pressure measurer measures pressure in the upper tile mold 12 and feeds the measurement result back to the controller 402, the controller 402 compares the measurement value with a stored standard value, the controller controls the air suction pump to stop pumping air after the standard value is reached within standard time, if the standard value is not reached within the standard time, a power supply of equipment is automatically turned off, a buzzer 405 and a first alarm lamp 403 are triggered to work, and workers are reminded to check the equipment;

the material taking device 3 comprises a sliding material taking table 14 which is arranged on a supporting beam 9 in a sliding mode, the sliding material taking table 14 is connected with a sliding air cylinder 15 fixed on the supporting beam 9, the sliding air cylinder 15 pushes the sliding material taking table 14 to slide left and right along the supporting beam 9, a material taking air cylinder 16 used for driving a tile taking device 17 to move up and down is arranged at the bottom end of the sliding material taking table 14, the bottom end of the material taking air cylinder 16 is connected with a shell of the tile taking device 17, and a material taking sucker 18 used for sucking tiles is arranged at the bottom end of the tile taking device 17; the shell of the tile extractor 17 is communicated with a second air pump and a second negative pressure measurer, the second air pump pumps air out of the shell of the tile extractor 17, so that the tile material is sucked by the material taking sucker 18, the second negative pressure measurer measures the pressure in the tile extractor 17 and feeds the measurement result back to the controller 402, the controller 402 compares the measurement value with a stored standard value, the controller controls the second air pump to stop pumping air after the standard value is reached within standard time, if the standard value is not reached within the standard time, the power supply of the equipment is automatically turned off, the buzzer 405 and the second alarm lamp 404 are triggered to work, and a worker is reminded to check the equipment;

the monitoring alarm device 4 comprises a display 401 for displaying parameters and control programs, a controller 402 for controlling the operation and stop of equipment, a first alarm lamp 403 for prompting that the die assembly 2 is short of materials, a second alarm lamp 404 for prompting that the material taking device 3 is short of materials and a buzzer 405 for prompting that the materials are short of materials, wherein the controller 402 is respectively electrically connected with the display 401, the first negative pressure measurer, the second negative pressure measurer, the first alarm lamp 403, the second alarm lamp 404 and the buzzer 405. Wherein the controller adopts PLC

Still include discharging device 19, discharging device 19 and controller 402 electric connection are equipped with discharge gate 20 on discharging device 19, and when lower tile mould 6 slided to one end, the tile mould just was located discharge gate 20 below for the first sub-of moulding-die, and controller 402 control discharging device emits the tile material of fixed quantity, is used for processes such as subsequent moulding-die.

The controller 402 is also electrically connected with the horizontal cylinder 7, the die pressing cylinder 11, the sliding cylinder 15, the material taking cylinder 16, the suction pump and the second suction pump.

The working principle of the device is as follows: firstly, supplying power to the equipment, controlling each device by a controller 402 according to a set program and parameters, firstly, controlling a discharging device 19 to extrude a fixed amount of devices onto a first sub-lower tile die, then, driving a lower tile die 6 to move rightwards under the driving of a horizontal air cylinder 7 until the first sub-lower tile die is positioned under a die assembly 2, a second sub-lower tile die is positioned under a material taking device 3, controlling an upper tile die 12 to move downwards under the control of a die air cylinder 11 to press and form tiles, simultaneously, starting an air pump and pumping air pressure in the upper tile die 12 to a standard value within a specified time, and after the tile is sucked by a die suction cup 13, contracting the die air cylinder 11 to lift the upper tile die 12; the tile taking device 17 moves downwards under the driving of the tile taking cylinder 16, so that the formed tile on the second sub tile-falling die is placed in the tile taking device 17, meanwhile, the second air pump is started, the air pressure in the tile taking device 17 is pumped to a standard value within a set time, and after the tile is sucked by the tile taking sucker 18, the tile taking cylinder 16 contracts to lift the tile taking device 17. The horizontal cylinder 7 contracts to pull back the lower tile die 6, and the discharging device 19 discharges again; the pressing die cylinder 11 extends, the air suction pump supplies air, the pressing die sucker 13 loosens the tile material on the second sub-lower tile die, and then the pressing die cylinder 11 contracts and the upper tile die 12 is lifted; the sliding air cylinder 15 contracts to pull the material taking device 3 right above the drying device, the material taking air cylinder 16 extends, the second air pump supplies air, the material taking sucker 18 separates the tile material, the tile material is placed on the drying device, the material taking air cylinder 16 contracts, the sliding air cylinder 15 extends, the material taking device 3 returns to the original position, and the next material taking is waited. The tile material production is carried out in a circulating and reciprocating way.

The first negative pressure measurer measures the pressure in the upper tile mould 12, the second negative pressure measurer measures the pressure in the tile extractor 17 and feeds the measurement results back to the controller 402 respectively, the controller 402 compares the measurement value with a stored standard value, the controller controls the air suction pump to stop sucking air after the standard value is reached within standard time, and if the standard value is not reached within the standard time, the power supply of the equipment is automatically turned off, and the buzzer 405 is triggered; if the measured value of the first negative pressure measurer does not meet the standard, the first alarm lamp 403 is started, and if the measured value of the second negative pressure measurer does not meet the standard, the second alarm lamp 404 is started to remind a worker to check the equipment, so that the situations that waste products occur in the secondary die pressing and the equipment is damaged are avoided.

Although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments described in the foregoing embodiments, or equivalents may be substituted for elements thereof. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims

1. The tile taking and material shortage alarm device is characterized by comprising a power module, a die assembly (2), a material taking device (3) and a monitoring alarm device (4);

the die pressing device (2) comprises a workbench base (5), a lower tile die (6) is slidably arranged on the workbench base (5), a horizontal cylinder (7) is connected to the side surface of the lower tile die (6), and the horizontal cylinder (7) is fixed on the workbench base (5); two sides of the workbench base (5) are also provided with supporting side plates (8), and the top ends of the supporting side plates (8) are provided with supporting beams (9); an upper tile mold fixing platform (10) is arranged on the supporting beam (9), a pressing mold cylinder (11) is arranged at the bottom end of the upper tile mold fixing platform (10), the bottom end of the pressing mold cylinder (11) is connected with a shell of an upper tile mold (12), a groove is arranged at the bottom end of the upper tile mold (12), and a pressing mold sucker (13) for sucking tile materials is arranged at the top of the groove; the shell of the upper tile mould (12) is communicated with an air pump and a first negative pressure measurer;

the material taking device (3) comprises a sliding material taking table (14) which is arranged on the supporting beam (9) in a sliding mode, the sliding material taking table (14) is connected with a sliding air cylinder (15) fixed on the supporting beam (9), a material taking air cylinder (16) is arranged at the bottom end of the sliding material taking table (14), the bottom end of the material taking air cylinder (16) is connected with a shell of a tile taking device (17), and a material taking sucker (18) used for sucking tile materials is arranged at the bottom end of the tile taking device (17); the shell of the tile extractor (17) is communicated with a second air pump and a second negative pressure measurer;

the monitoring alarm device (4) comprises a display (401), a controller (402), a first alarm lamp (403), a second alarm lamp (404) and a buzzer (405), wherein the controller (402) is respectively connected with the display (401), the first negative pressure measurer, the second negative pressure measurer, the first alarm lamp (403), the second alarm lamp (404) and the buzzer (405) in an electric connection mode.

2. The tile taking and material shortage alarm device according to claim 1, further comprising a discharging device (19), wherein a discharging port (20) is formed in the discharging device (19), the lower tile die (6) is located just below the discharging port (20) when sliding to the tail end, and the discharging device (19) is electrically connected with the controller.

3. The tile-taking starved feeding alarm device according to claim 1, wherein the controller is further electrically connected with the horizontal cylinder (7), the die cylinder (11), the sliding cylinder (15), the material-taking cylinder (16), the air pump and the second air pump.

4. The tile taking and material shortage alarm device as claimed in claim 1, wherein the controller adopts a PLC.

5. The tile taking and material shortage alarm device according to claim 1, wherein the power module is a direct current switch power supply.

6. The tile taking and material shortage alarm device according to claim 1, wherein the tile falling die (6) is composed of a pair of connected sub tile falling dies.