CN213110788U

CN213110788U - Tray assembly and packaging equipment

Info

Publication number: CN213110788U
Application number: CN202021215163.9U
Authority: CN
Inventors: 毛剑宇; 董经兵; 潘秀娟
Original assignee: CSI Cells Co Ltd; Canadian Solar Manufacturing Changshu Inc; Atlas Sunshine Power Group Co Ltd
Current assignee: Canadian Solar Inc; CSI Cells Co Ltd; Canadian Solar Manufacturing Changshu Inc
Priority date: 2020-06-28
Filing date: 2020-06-28
Publication date: 2021-05-04
Anticipated expiration: 2030-06-28

Abstract

The utility model relates to a solar energy component packing technical field specifically discloses a tray subassembly and equipment for packing. This tray subassembly includes tray and backup pad, and the tray is used for bearing the unit of waiting to pack, waits to pack the unit and includes that a plurality of superposes are found the piece of waiting to on the tray immediately, and the minor face and the tray butt of waiting to pack, and the backup pad is found one side of tray immediately, lies in outmost the piece of waiting to pack and can lean on in the backup pad. The utility model provides a tray assembly can make full use of the accommodation space in the container, improves the space utilization of container, reduces cost of transportation, sets up the backup pad through one side at the tray, makes to be located outmost treating the package and supports and lean on in the backup pad, can prevent to treat the package because no strong point leads to its phenomenon of taking place to empty at the in-process of loading, and stability is higher.

Description

Tray assembly and packaging equipment

Technical Field

The utility model relates to a solar energy component packing technical field especially relates to a tray subassembly and equipment for packing.

Background

Because silicon solar module's volume is great, collides and receives the damage with peripheral article easily in the transportation, therefore silicon solar module need pack earlier then transport, and silicon solar module's packaging structure generally includes the packing box and locates the tray of packing box bottom at present, and the packing box plays the effect of protection subassembly, the effect that the tray of packing box bottom specifically bore.

With the widespread use of solar cells, the sizes of the existing cell pieces are gradually increased, and products with the models of M4(161.75mm), M6(166mm) and M12(210mm) are sequentially appeared, wherein M4(161.75mm) means that the side length of the cell piece is 161.75mm, the cell piece is in a rectangular structure before being cut, the length of the short side of the rectangular structure is approximately equal to the side length of the cut cell piece, and the length of the long side of the rectangular structure is approximately integral multiple of the side length of the cut cell piece, so that the waste in the cutting process is reduced.

Before the battery piece before being cut is transported, the battery piece needs to be loaded, as shown in fig. 1, in the prior art, the loading method of the battery piece is as follows: a plurality of stacked battery pieces are vertically arranged on a tray 1', the long sides of the battery pieces are in contact with the surface of the tray 1', a tray 1' is arranged above the plurality of stacked battery pieces, the battery pieces are placed on the tray 1' in the same way, and then the loaded tray 1' and the battery pieces are placed into a container together, wherein the standard size of the existing container is 12m multiplied by 2.35m multiplied by 2.69m, and the door height is 2.58 m. When the length of the short side of the battery piece is larger than 166mm, the sum of the heights of the double-layer battery piece and the two trays 1 'is larger than 2.58mm, so that the container cannot be smoothly placed in the loading mode shown in fig. 1, and if only one tray 1' and one layer of battery piece are placed, the space utilization rate of the container is reduced, and the transportation cost is increased.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide a tray subassembly and equipment for packing can accomplish not unidimensional solar wafer's loading and make it put into the container smoothly, can also prevent that solar wafer from taking place to empty.

As the conception, the utility model adopts the technical proposal that:

a tray assembly, comprising:

the tray is used for bearing a unit to be packaged, the unit to be packaged comprises a plurality of pieces to be packaged which are stacked and vertically arranged on the tray, and the short edge of each piece to be packaged is abutted to the tray;

the supporting plate is vertically arranged on one side of the tray, and the to-be-packaged piece positioned on the outermost layer can be abutted against the supporting plate.

As a preferred scheme of a tray assembly, the tray assembly further comprises wood protecting ribs, the lower ends of the wood protecting ribs are arranged at four corners of the tray, and the upper ends of the wood protecting ribs are flush with the upper edges of the to-be-packaged pieces.

As a preferable scheme of the pallet assembly, a buffer layer is arranged on the inner side of the wood protecting ridge.

As a preferable aspect of a tray assembly, the tray includes:

a horizontal plate for carrying a unit to be packaged;

the supporting legs are arranged at the bottom of the horizontal plate in an array mode.

As a preferable aspect of the tray assembly, the short side of the to-be-packaged item is parallel to the longitudinal direction of the horizontal plate.

As a preferable scheme of the tray assembly, a plurality of the units to be packaged are arranged at intervals along the length direction of the horizontal plate.

As a preferable scheme of the tray assembly, a separation plate is arranged between two adjacent units to be packaged.

In order to achieve the above object, the present invention further provides a packaging device, which comprises a box body and a tray assembly according to any one of the above schemes, wherein the tray assembly is arranged inside the box body.

To achieve the above object, the present invention also provides a packaging device, including:

a tray assembly as claimed in any preceding claim for carrying a unit to be packaged;

and the two ends of the box enclosing structure are opened and are enclosed around the unit to be packaged.

As a preferable scheme of the packaging equipment, the packaging equipment further comprises a moisture-proof cover plate, and the moisture-proof cover plate is arranged at the top of the unit to be packaged in a covering mode.

The utility model has the advantages that:

the utility model provides a tray assembly, this tray assembly include tray and backup pad, can establish a plurality of superpositions on the tray and treat the package, when loading and treating the package, treat the minor face of package and the surface contact of tray, the high sum of the size on long limit and a tray that highly is treating the package of the subassembly after loading is accomplished, can be smoothly put into the container with treating the package with the tray this moment in, the length of container is 12m, under same condition, adopts the utility model provides a loading mode can set up several rows on the length direction of container and treat the packing unit more to accommodation space in the make full use of container improves the space utilization of container, reduces the cost of transportation. In addition, set up the backup pad in one side of tray, make and lie in that the outermost piece of waiting to pack to lean on in the backup pad, can prevent to wait that the piece of packing from leading to its phenomenon of taking place to topple over because of no strong point in the in-process of loading, stability is higher.

The utility model also provides a equipment for packing, this equipment for packing include box and above-mentioned tray subassembly, and the tray subassembly sets up in the inside of box, and the tray subassembly is used for bearing the weight of and treats the package, and accommodation space in can the make full use of container, the box has played the effect of treating the whole of package and tray subassembly and holding and protecting, can also conveniently treat the transfer of package.

The utility model discloses still provide the equipment for packing of another kind form, this equipment for packing is including enclosing case structure and above-mentioned tray subassembly, and tray subassembly is used for bearing the weight of and treats the package, can make full use of accommodation space in the container, encloses the case structure and can protect to treat avoiding colliding all around of package.

Drawings

FIG. 1 is a schematic diagram of a prior art tray assembly carrying solar cell modules;

fig. 2 is a schematic structural diagram of a tray assembly according to an embodiment of the present invention;

fig. 3 is a schematic structural diagram of a tray assembly according to an embodiment of the present invention for supporting a solar cell assembly;

fig. 4 is a schematic structural diagram of a packaging apparatus provided in the second embodiment of the present invention;

fig. 5 is a schematic structural diagram of a packaging apparatus according to a first form provided in a third embodiment of the present invention;

fig. 6 is a schematic structural diagram of a packaging apparatus of a second form according to a third embodiment of the present invention.

In the figure:

1' -a tray;

100-a unit to be packaged; 200-ready to pack;

1-a tray; 11-a horizontal plate; 12-supporting feet;

2-a support plate; 3-wood edge protection; 4-a box body; 5-enclosure structure; 6-moisture-proof cover plate.

Detailed Description

The present invention will be described in further detail with reference to the accompanying drawings and examples. It is to be understood that the specific embodiments described herein are merely illustrative of the invention and are not limiting of the invention. It should be further noted that, for the convenience of description, only some of the structures related to the present invention are shown in the drawings, not all of the structures.

In the description of the present invention, unless expressly stated or limited otherwise, the terms "connected," "connected," and "fixed" are to be construed broadly, e.g., as meaning permanently connected, detachably connected, or integral to one another; can be mechanically or electrically connected; either directly or indirectly through intervening media, either internally or in any other relationship. The specific meaning of the above terms in the present invention can be understood in specific cases to those skilled in the art.

In the present disclosure, unless expressly stated or limited otherwise, the first feature "on" or "under" the second feature may comprise direct contact between the first and second features, or may comprise contact between the first and second features not directly. Also, the first feature being "on," "above" and "over" the second feature includes the first feature being directly on and obliquely above the second feature, or merely indicating that the first feature is at a higher level than the second feature. A first feature being "under," "below," and "beneath" a second feature includes the first feature being directly under and obliquely below the second feature, or simply meaning that the first feature is at a lesser elevation than the second feature.

In the description of the present embodiment, the terms "upper", "lower", "left", "right", and the like are used in the orientation or positional relationship shown in the drawings only for convenience of description and simplicity of operation, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed in a specific orientation, and be operated, and thus should not be construed as limiting the present invention. Furthermore, the terms "first" and "second" are used only for descriptive purposes and are not intended to have a special meaning.

Example one

As shown in fig. 2-3, the present embodiment provides a tray assembly, which includes a tray 1 and a supporting plate 2, wherein the tray 1 is used for carrying a unit to be packaged 100, the unit to be packaged 100 includes a plurality of to-be-packaged components 200 stacked and erected on the tray 1, short sides of the to-be-packaged components 200 abut against the tray 1, the supporting plate 2 is erected on one side of the tray 1, and the to-be-packaged components 200 located at the outermost layer can abut against the supporting plate 2. In the present embodiment, the to-be-packaged member 200 mainly refers to a battery piece before cutting.

According to the tray assembly provided by the embodiment, when the to-be-packaged piece 200 is loaded, the short edge of the to-be-packaged piece 200 is in contact with the surface of the tray 1, the height of the loaded assembly is the sum of the size of the long edge of the to-be-packaged piece 200 and the height of one tray 1, the tray 1 and the to-be-packaged piece 200 can be smoothly placed into a container, the length of the container is 12m, and under the same condition, by adopting the loading mode provided by the embodiment, a plurality of rows of to-be-packaged units 100 can be arranged in the length direction of the container, so that the accommodating space in the container is fully utilized, the space utilization rate of the container is improved, and the. In addition, one side of the tray 1 is provided with the supporting plate 2, so that the to-be-packaged piece 200 positioned at the outermost layer is abutted against the supporting plate 2, the phenomenon that the to-be-packaged piece 200 is toppled due to no supporting point in the loading process can be prevented, and the stability is high.

Preferably, a slot is arranged on the tray 1, and the support plate 2 is inserted into the slot, so that the support plate 2 and the tray 1 are stably fixed.

Further, tray 1 includes horizontal plate 11 and a plurality of supporting legs 12, and horizontal plate 11 is used for bearing unit 100 to be packed, and a plurality of supporting legs 12 are the array and arrange in the bottom of horizontal plate 11, and a plurality of supporting legs 12 are used for supporting horizontal plate 11 jointly to guarantee this tray 1's stability. Preferably, an anti-slip rubber pad is provided at the end of each support foot 12 remote from the horizontal plate 11.

Further, the short side of the ready-to-pack member 200 is parallel to the longitudinal direction of the horizontal plate 11. In manufacturing the pallet 1, the length of the horizontal plate 11 may be set to be equal to the length of the short side of the to-be-packaged item 200, so that the pallet 1 can be placed as much as possible in the length direction of the container to make full use of the container's accommodation space.

In the present embodiment, the relationship between the length L1 of the horizontal plate 11 and the length L2 of the short side of the ready-to-package member 200 is: l2 is not less than L1 is not less than 3L 2. By adopting the arrangement mode, a plurality of units to be packaged 100 can be arranged at intervals along the length direction of the horizontal plate 11, so that the space utilization rate of the container can be improved, the number of the trays 1 can be saved, the number of the to-be-packaged pieces 200 loaded at each time is maximized, and the time for transferring and putting in the container after the loading is finished at one time is saved. As shown in fig. 3, in the present embodiment, two units to be packaged 100 are provided on one tray 1.

Preferably, a separation plate is disposed between two adjacent units to be packaged 100 to avoid the two adjacent units to be packaged 100 from rubbing against each other to cause damage.

Further, this tray subassembly still includes wood protects stupefied 3, and the lower extreme that wood protected stupefied 3 sets up in the four corners department of tray 1, and the upper end of wood protecting stupefied 3 is along the parallel and level with waiting to pack 200. Specifically, in this embodiment, the sectional shape of the wood protecting ridge 3 is an L-shaped structure, and the inner side wall of the wood protecting ridge 3 is fixedly connected to the corner of the tray 1, so that the edge of the to-be-packaged item 200 is supported, and the to-be-packaged item 200 is protected, thereby preventing the edge of the to-be-packaged item 200 from being damaged. The wood protecting ridges 3 can be connected with the pallet 1 through screws.

Of course, in other embodiments, the wood protecting ridges 3 may also be in a strip-shaped structure, and two wood protecting ridges 3 are fixed at both ends of each side of the tray 1, so that the above effects can also be achieved.

Preferably, the inner side of the wood protection ridge 3 is provided with a buffer layer, the buffer layer is made of foam, the buffer effect is good, and fragments caused by friction between the edge of the to-be-packaged piece 200 and the surface of the wood protection ridge 3 when the to-be-packaged piece is loaded can be prevented.

Example two

The present embodiment provides a packaging apparatus, as shown in fig. 4, the packaging apparatus includes a box 4 and a tray assembly provided in the first embodiment, and the tray assembly is disposed inside the box 4. The box 4 may serve as an integral protection for the package to be packaged 200. In addition, the tray assembly is placed in the box body 4 together with the to-be-packaged item 200, and the to-be-packaged item 200 can be conveniently transferred.

Preferably, the box body 4 is made of corrugated paper, so that the transportation cost is low, and the box body can be recycled and reused and is environment-friendly.

Preferably, the box 4 can be printed with information about the company logo and the model number of the loaded to-be-packaged item 200, so that the operator can recognize the information as soon as possible.

EXAMPLE III

The present embodiment provides a packaging apparatus, as shown in fig. 5-6, the packaging apparatus includes a box enclosing structure 5 and a tray assembly provided in the first embodiment, the tray assembly is used for carrying a unit 100 to be packaged, and both ends of the box enclosing structure 5 are open and are arranged around the unit 100 to be packaged. The main difference between the packaging apparatus provided in this embodiment and the second embodiment is that the enclosure structure 5 is open at two ends, and can only protect the periphery of the unit to be packaged 100, and cannot accommodate and support the tray assembly.

In the present embodiment, the height of the box-enclosing structure 5 can be equal to the length of the long side of the ready-to-package piece 200 (as shown in fig. 5), or can be smaller than the length of the long side of the ready-to-package piece 200 (as shown in fig. 6), which can achieve the above-mentioned effects. The height of the enclosure box structure 5 is set to be smaller than the length of the long edge of the to-be-packaged piece 200, an operator can quickly identify the specification of the to-be-packaged piece 200 without opening the enclosure box structure 5, and the enclosure box structure is convenient and quick to use.

Further, the packaging apparatus further comprises a moisture-proof cover plate 6, and the moisture-proof cover plate 6 is arranged on the top of the unit to be packaged 100 for preventing the unit to be packaged 100 from being affected by moisture.

Preferably, the box enclosing structure 5 and the moisture-proof cover plate 6 are both made of corrugated paper, so that the transportation cost is low, and the box enclosing structure and the moisture-proof cover plate can be recycled and are environment-friendly. The box structure 5 can also be printed with company logo and the model information of the loaded to-be-packaged piece 200, so that the operator can conveniently identify the to-be-packaged piece as soon as possible.

The above embodiments have been described only the basic principles and features of the present invention, and the present invention is not limited by the above embodiments, and is not departing from the spirit and scope of the present invention. The scope of the invention is defined by the appended claims and equivalents thereof.

Claims

1. A tray assembly, comprising:

the packaging device comprises a tray (1), wherein the tray (1) is used for carrying a unit to be packaged (100), the unit to be packaged (100) comprises a plurality of packages to be packaged (200) which are stacked and vertically arranged on the tray (1), and the short sides of the packages to be packaged (200) are abutted to the tray (1);

the supporting plate (2) is vertically arranged on one side of the tray (1), and the to-be-packaged piece (200) positioned on the outermost layer can abut against the supporting plate (2).

2. The tray assembly according to claim 1, characterized in that it further comprises wood-protecting ridges (3), the lower ends of the wood-protecting ridges (3) are arranged at four corners of the tray (1), and the upper ends of the wood-protecting ridges (3) are flush with the upper edge of the to-be-packaged item (200).

3. A pallet assembly according to claim 2, characterized in that a cushioning layer is provided on the inside of the wood ridge (3).

4. Tray assembly according to claim 1, characterized in that the tray (1) comprises:

a horizontal plate (11) for carrying the unit to be packaged (100);

the supporting legs (12) are arranged at the bottom of the horizontal plate (11) in an array mode.

5. Tray assembly according to claim 4, characterized in that the short sides of the ready-to-pack (200) are parallel to the length direction of the horizontal plate (11).

6. A tray assembly according to claim 5, characterized in that a plurality of said units to be packaged (100) are provided at intervals along the length of said horizontal plate (11).

7. Tray assembly according to claim 6, characterized in that a separating plate is arranged between two adjacent units (100) to be packaged.

8. A packaging apparatus comprising a box (4), characterized in that it further comprises a tray assembly according to any one of claims 1 to 7, said tray assembly being arranged inside said box (4).

9. A packaging apparatus, comprising:

the tray assembly of any one of claims 1 to 7, for carrying a unit (100) to be packaged;

the box enclosing structure (5) is provided with openings at two ends of the box enclosing structure (5) and is enclosed around the unit to be packaged (100).

10. A packaging apparatus according to claim 9, further comprising a moisture-proof cover sheet (6), said moisture-proof cover sheet (6) being provided on top of said unit to be packaged (100).