CN213108330U - Sponge exhaust apparatus - Google Patents
Sponge exhaust apparatus Download PDFInfo
- Publication number
- CN213108330U CN213108330U CN202020613081.3U CN202020613081U CN213108330U CN 213108330 U CN213108330 U CN 213108330U CN 202020613081 U CN202020613081 U CN 202020613081U CN 213108330 U CN213108330 U CN 213108330U
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- compression roller
- frame
- compression
- servo motor
- sponge
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Abstract
The utility model discloses a sponge exhaust device, which comprises an upper pressing frame, a lower pressing frame, a supporting unit, a first compression roller, a second compression roller and a third compression roller; the supporting unit comprises a bearing frame, supporting legs are arranged at four corners of the lower surface of the bearing frame, supporting pads are arranged at the lower ends of the supporting legs, and a first servo motor is arranged on one side of the lower surface of the bearing frame; the lower pressing frame and the upper pressing frame correspond to each other up and down, the lower pressing frame is positioned on the bearing frame, a first transmission assembly is arranged on one side surface of the lower pressing frame, a lifting frame is arranged above the upper pressing frame, hydraulic cylinders are arranged at four corners of the lifting frame respectively, the lower end of each hydraulic cylinder is fixed on the bearing frame, a second transmission assembly is arranged on one side surface of the upper pressing frame, and a second servo motor is arranged on one side of the upper surface of the upper pressing frame; the utility model discloses it is effectual to exhaust, and exhaust efficiency is high, can press the altitude mixture control of frame moreover, and the sponge that can be applicable to different thickness carries out the work of exhausting, and the practicality is stronger.
Description
Technical Field
The utility model relates to a sponge extrusion exhaust technical field specifically is a sponge exhaust apparatus.
Background
The sponge is after processing is accomplished, need transport, the transportation that the back package is favorable to the sponge is taken out to the inside gas of sponge, need exhaust the sponge, in order to increase the quality of sponge, also need to crush the gas pocket of sponge and exhaust, and the fracture of hole can make the sponge have better resilience effect, the sponge is in production, just need extrude the exhaust to it, current exhaust mode only exhausts through simple cylinder, this kind of exhaust mode exhaust effect is not good, can not carry out whole discharges with the gas in the sponge, influence the quality of sponge, and present most sponge exhaust apparatus can not carry out altitude mixture control, can only exhaust to the sponge of single thickness, the practicality is low.
SUMMERY OF THE UTILITY MODEL
The to-be-solved technical problem of the utility model is to overcome current defect, provide a sponge exhaust apparatus, can extrude the sponge through circular convex block for gaseous clearance from between the lug is exhausted, makes exhaust effectual, does not harm the sponge moreover, and exhaust efficiency is high, can press the altitude mixture control of frame moreover, can be applicable to the sponge of different thickness and carry out the work of exhausting, and the practicality is stronger, can effectively solve the problem in the background art.
In order to achieve the above object, the utility model provides a following technical scheme: a sponge exhaust device comprises an upper pressing frame, a lower pressing frame, a supporting unit, a first pressing roller, a second pressing roller and a third pressing roller;
the supporting unit comprises a bearing frame, supporting legs are arranged at four corners of the lower surface of the bearing frame, supporting pads are arranged at the lower ends of the supporting legs, and a first servo motor is arranged on one side of the lower surface of the bearing frame;
the lower pressing frame and the upper pressing frame correspond to each other up and down, the lower pressing frame is positioned on the bearing frame, a first transmission assembly is arranged on one side surface of the lower pressing frame, a lifting frame is arranged above the upper pressing frame, hydraulic cylinders are arranged at four corners of the lifting frame respectively, the lower end of each hydraulic cylinder is fixed on the bearing frame, a second transmission assembly is arranged on one side surface of the upper pressing frame, and a second servo motor is arranged on one side of the upper surface of the upper pressing frame;
the number of the first compression roller, the number of the second compression roller and the number of the third compression roller are respectively set to be 2, the first compression roller, the second compression roller and the third compression roller are respectively arranged on the lower compression frame and the upper compression frame and correspond to each other, a circular convex block is arranged on the outer surface of the first compression roller, and a compression ring is arranged on the outer surface of the third compression roller;
wherein: one side of the second servo motor is provided with a PLC controller, the first servo motor and the second servo motor are electrically connected with the output end of an external power supply through the PLC controller, and the hydraulic cylinder is connected with an external oil pump through an oil pipe.
Further, first servo motor is connected with first compression roller, second compression roller and the third compression roller transmission of pushing down the frame through first transmission assembly, second servo motor is connected with first compression roller, second compression roller and the third compression roller transmission of last pressure frame through second transmission assembly, carries out preliminary extrusion exhaust with the sponge through first compression roller, carries out even rolling to the sponge through the second compression roller, exhausts once more through the third compression roller to discharge the whole of gas in the sponge gas pocket, it is efficient, exhaust effect is good.
Further, the second compression roller is located the centre of first compression roller and third compression roller, and the diameter of second compression roller is greater than the diameter of first compression roller and third compression roller, and the surface of second compression roller is smooth structure, and the second compression roller rolls more evenly to the sponge.
Furthermore, the outer surface of the pressing ring is set to be a frosted surface, and the exhaust effect is better through the pressing ring.
Compared with the prior art, the beneficial effects of the utility model are that: this sponge exhaust apparatus has following benefit:
1. the utility model discloses on set up the pneumatic cylinder, driven the crane through the pneumatic cylinder and go up and down, and then can adjust the distance of pressing between frame and the lower pressure frame, carry out preliminary extrusion exhaust with the sponge through first compression roller, carry out even rolling to the sponge through the second compression roller, exhaust once more through the third compression roller to with the gaseous whole discharges in the sponge gas pocket, efficient, exhaust effect is good.
2. The utility model discloses on set up the second compression roller, it is more even to the sponge through the second compression roller, make exhaust effect better through the clamping ring, make gas exhaust from the clearance between the circular convex block through circular convex block for exhaust effect is good, does not harm the sponge moreover, and exhaust efficiency is high.
3. The utility model discloses on set up the supporting pad, increased the area of contact with ground through the supporting pad to make this device safe and reliable more, the utility model discloses exhaust effectually, do not harm the sponge moreover, exhaust efficiency is high, can press the altitude mixture control of frame moreover, can be applicable to the sponge of different thickness and carry out the work of exhausting, the practicality is stronger.
Drawings
FIG. 1 is a schematic structural view of the present invention;
fig. 2 is a schematic rear view of the present invention;
fig. 3 is an enlarged schematic view of the a position of the present invention.
In the figure: 1 second compression roller, 2 erectors, 3 go up and press frame, 4 push down frame, 5 pneumatic cylinders, 6 first servo motor, 7 support unit, 71 bearing frame, 72 supporting pads, 73 supporting legs, 8 first drive assembly, 9 second drive assembly, 10 PLC controller, 11 second servo motor, 12 third compression roller, 13 clamping rings, 14 first compression roller, 15 circular convex block.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
Example one
Referring to fig. 1-3, the present invention provides a technical solution: a sponge exhaust device comprises an upper pressing frame 3, a lower pressing frame 4, a supporting unit 7, a first pressing roller 14, a second pressing roller 1 and a third pressing roller 12;
the supporting unit 7 comprises a bearing frame 71, supporting legs 73 are arranged at four corners of the lower surface of the bearing frame 71, supporting pads 72 are arranged at the lower ends of the supporting legs 73, and the contact area between the supporting pads 72 and the ground is increased, so that the device is safer and more reliable, and a first servo motor 6 is arranged on one side of the lower surface of the bearing frame 71;
the lower pressing frame 4 and the upper pressing frame 3 are mutually corresponding up and down, the lower pressing frame 4 is positioned on a bearing frame 71, a first transmission component 8 is arranged on one side surface of the lower pressing frame 4, a lifting frame 2 is arranged above the upper pressing frame 3, hydraulic cylinders 5 are respectively arranged at four corners of the lifting frame 2, the lower ends of the hydraulic cylinders 5 are fixed on the bearing frame 71, a second transmission component 9 is arranged on one side surface of the upper pressing frame 3, and a second servo motor 11 is arranged on one side of the upper surface of the upper pressing frame 3;
the number of the first compression roller 14, the second compression roller 1 and the third compression roller 12 is respectively set to be 2, the first compression roller 14, the second compression roller 1 and the third compression roller 12 are respectively arranged on the lower compression frame 4 and the upper compression frame 3 and correspond to each other, the outer surface of the first compression roller 14 is provided with the circular bump 15, air is exhausted from a gap between the circular bumps 15 through the circular bump 15, the exhaust effect is good, the sponge is not damaged, the exhaust efficiency is high, the outer surface of the third compression roller 12 is provided with the pressing ring 13, the outer surface of the pressing ring 13 is a frosted surface, the exhaust effect is better through the pressing ring 13, the second compression roller 1 is positioned between the first compression roller 14 and the third compression roller 12, the diameter of the second compression roller 1 is larger than the diameters of the first compression roller 14 and the third compression roller 12, the surface of the second compression roller 1 is of a smooth structure, and the sponge is more uniformly rolled by the second compression roller;
wherein: a PLC (programmable logic controller) 10 is arranged on one side of a second servo motor 11, a first servo motor 6 and a second servo motor 11 are electrically connected with an output end of an external power supply through the PLC 10, the method for controlling the first servo motor 6 and the second servo motor 11 to synchronously rotate by the PLC 10 is the prior common technology, a hydraulic cylinder 5 is connected with an external oil pump through an oil pipe, the first servo motor 6 is in transmission connection with a first compression roller 14, a second compression roller 1 and a third compression roller 12 of a lower compression bracket 4 through a first transmission assembly 8, the second servo motor 11 is in transmission connection with the first compression roller 14, the second compression roller 1 and the third compression roller 12 of an upper compression bracket 3 through a second transmission assembly 9, the sponge is preliminarily extruded and exhausted through the first compression roller 14, the sponge is uniformly rolled through the second compression roller 1, and exhausted again through the third compression roller 12, so that all gas in pores of the sponge is exhausted, efficient, it is effectual to exhaust, the utility model discloses exhaust effectual, do not harm the sponge moreover, exhaust efficiency is high, can press the altitude mixture control of frame moreover, can be applicable to the sponge of different thickness and carry out the work of exhausting, and the practicality is stronger.
When in use: start first servo motor 6 and second servo motor 11 through PLC controller 10, drive crane 2 through pneumatic cylinder 5 and go up and down, and then can adjust the distance between last pressure frame 3 and the lower pressure frame 4, first servo motor 6 and second servo motor 11 drive first compression roller 14 through first transmission assembly 8 and second transmission assembly 9, second compression roller 1 and third compression roller 12 synchronous rotation, carry out preliminary extrusion exhaust through first compression roller 14 with the sponge, carry out even rolling to the sponge through second compression roller 1, exhaust once more through third compression roller 12, thereby with the whole discharges of gas in the sponge gas pocket, it is effectual to exhaust, make gas exhaust from the clearance between circular lug 15 through circular lug 15, make the exhaust effectual, and do not harm the sponge, exhaust efficiency is high.
It should be noted that the specific model of the PLC controller 10 disclosed in this embodiment is siemens S7-200, and the PLC controller 10 controls the first servo motor 6, the second servo motor 11 and the hydraulic cylinder 5 to operate according to a method commonly used in the art.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (4)
1. The utility model provides a sponge exhaust apparatus, includes and presses frame, lower pressure frame, support element, first compression roller, second compression roller and third compression roller, its characterized in that:
the supporting unit comprises a bearing frame, supporting legs are arranged at four corners of the lower surface of the bearing frame, supporting pads are arranged at the lower ends of the supporting legs, and a first servo motor is arranged on one side of the lower surface of the bearing frame;
the lower pressing frame and the upper pressing frame correspond to each other up and down, the lower pressing frame is positioned on the bearing frame, a first transmission assembly is arranged on one side surface of the lower pressing frame, a lifting frame is arranged above the upper pressing frame, hydraulic cylinders are arranged at four corners of the lifting frame respectively, the lower end of each hydraulic cylinder is fixed on the bearing frame, a second transmission assembly is arranged on one side surface of the upper pressing frame, and a second servo motor is arranged on one side of the upper surface of the upper pressing frame;
the number of the first compression roller, the number of the second compression roller and the number of the third compression roller are respectively set to be 2, the first compression roller, the second compression roller and the third compression roller are respectively arranged on the lower compression frame and the upper compression frame and correspond to each other, a circular convex block is arranged on the outer surface of the first compression roller, and a compression ring is arranged on the outer surface of the third compression roller;
wherein: one side of the second servo motor is provided with a PLC controller, the first servo motor and the second servo motor are electrically connected with the output end of an external power supply through the PLC controller, and the hydraulic cylinder is connected with an external oil pump through an oil pipe.
2. A sponge exhaust as claimed in claim 1 wherein: the first servo motor is in transmission connection with the first compression roller, the second compression roller and the third compression roller of the lower compression frame through the first transmission assembly, and the second servo motor is in transmission connection with the first compression roller, the second compression roller and the third compression roller of the upper compression frame through the second transmission assembly.
3. A sponge exhaust as claimed in claim 1 wherein: the second compression roller is positioned between the first compression roller and the third compression roller, the diameter of the second compression roller is larger than that of the first compression roller and that of the third compression roller, and the surface of the second compression roller is of a smooth structure.
4. A sponge exhaust as claimed in claim 1 wherein: and the outer surface of the compression ring is a frosted surface.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020613081.3U CN213108330U (en) | 2020-04-22 | 2020-04-22 | Sponge exhaust apparatus |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020613081.3U CN213108330U (en) | 2020-04-22 | 2020-04-22 | Sponge exhaust apparatus |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN213108330U true CN213108330U (en) | 2021-05-04 |
Family
ID=75642888
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202020613081.3U Expired - Fee Related CN213108330U (en) | 2020-04-22 | 2020-04-22 | Sponge exhaust apparatus |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN213108330U (en) |
-
2020
- 2020-04-22 CN CN202020613081.3U patent/CN213108330U/en not_active Expired - Fee Related
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20210504 |