CN213107370U - A vibrating device for wallboard production - Google Patents
A vibrating device for wallboard production Download PDFInfo
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- CN213107370U CN213107370U CN202020657116.3U CN202020657116U CN213107370U CN 213107370 U CN213107370 U CN 213107370U CN 202020657116 U CN202020657116 U CN 202020657116U CN 213107370 U CN213107370 U CN 213107370U
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- vibrating
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- wallboard production
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Abstract
The utility model relates to a vibrating device for wallboard production, it includes rack, elevating system and vibration mechanism, and on elevating system located the rack, elevating system included the lift guide arm of lift power device and vertical setting, and on vibration mechanism located the lift guide arm, it included vibrating conduit, vibrting spear and multi-disc trembler, and in the vibrating conduit was located to the vibrting spear, the trembler was connected on vibrating conduit vertically for insert the mould intracavity of mould. Based on the vibration device, the vibration device can perform multipoint vibration on the plurality of die cavities, so that an integrated vibration effect is achieved, the production and forming efficiency of the wallboard is effectively improved, and the vibration leakage phenomenon can be prevented; moreover, the vibrating reed can uniformly transmit the vibration to all positions of the die cavity, so that the strength and the density of the concrete can be improved; in addition, the vibrating rod is installed in the vibrating conduit in an inserting mode, and the assembly and disassembly are very convenient. Therefore, the vibration device has the advantages of high efficiency, uniform vibration, leakage prevention, convenient use and the like.
Description
Technical Field
The utility model relates to a wallboard production technical field especially relates to a vibrating device for wallboard production.
Background
With the increasing demand of people for houses and office buildings, concrete members such as wall boards and the like quickly molded by utilizing a mold become common building materials for building construction by virtue of the advantages of high efficiency and reliability. In the process of manufacturing the wallboard, the concrete is poured into the mould and then needs to be formed through vibration, so that the concrete is uniformly distributed in the mould and the strength and the density are improved. The existing vibration mode is generally to vibrate the mould by manually using small or single vibration equipment, and the single-point vibration mode has low efficiency, low wallboard quality and easy leakage vibration problem; in addition, in the prior art, the mold is vibrated and molded by a vibration table, and the mold is vibrated by a base or the like, so that the problem of local uneven vibration exists.
SUMMERY OF THE UTILITY MODEL
The utility model aims at providing a high-efficient, vibration even, leak protection shake, convenient to use's a vibrating device for wallboard production.
In order to achieve the above object, the utility model provides a vibration device for wallboard production, which comprises a rack, a lifting mechanism and a vibration mechanism, wherein the lifting mechanism is arranged on the rack, the lifting mechanism comprises a lifting power device and a vertically arranged lifting guide rod, the vibration mechanism is arranged on the lifting guide rod, and the lifting power device is used for driving the vibration mechanism to move up and down;
the vibrating mechanism comprises a vibrating conduit, a vibrating rod and a plurality of vibrating pieces, the vibrating rod is arranged in the vibrating conduit, and the vibrating pieces are vertically connected to the vibrating conduit and are used for being inserted into a die cavity of the die.
In some embodiments of the present application, the lifting guide rod is a worm, the lifting power device is a motor with a worm wheel, the worm wheel is in transmission connection with the worm, and the vibration mechanism is disposed at the bottom end of the worm and can move up and down along with the worm.
In some embodiments of the present application, the lifting guide rod is a polished rod, the vibration mechanism is slidably disposed on the polished rod, and the lifting power device is a hydraulic cylinder capable of driving the vibration mechanism to slide up and down along the polished rod.
In some embodiments of the present application, the lifting mechanism includes four of the lifting guide rods, and the four lifting guide rods are arranged in a rectangle.
In some embodiments of the present application, the vibration plates on each of the vibration tubes are divided into two groups, and the two groups of vibration plates are respectively connected to two side walls of the vibration tube.
In some embodiments of the present application, the two sets of said vibrating reeds on each of said vibrating conduits are equal in number and symmetrically distributed about a center line of said vibrating conduit.
In some embodiments of the present application, each set of the vibration plates is arranged at equal intervals along a length direction of the vibration guide.
In some embodiments of the present application, a bottom end of the vibration plate is tapered.
In some embodiments of the present application, the vibration mechanism includes a plurality of the vibration guide pipes, all of which are arranged at equal intervals in a horizontal direction and connected by a connection pipe.
In some embodiments of the present application, the mobile platform further comprises a walking power device and a horizontally arranged guide rail, the platform is arranged on the guide rail and provided with a roller matched with the guide rail, and the walking power device is used for driving the platform to move along the guide rail.
The utility model provides a vibrating device for wallboard production, compared with the prior art, its beneficial effect lies in:
the utility model provides a vibration device which comprises a rack, a lifting mechanism and a vibration mechanism, wherein the lifting mechanism is arranged on the rack, the lifting mechanism comprises a lifting power device and a vertically arranged lifting guide rod, the vibration mechanism is arranged on the lifting guide rod, and the lifting power device is used for driving the vibration mechanism to move up and down; the vibrating mechanism comprises a vibrating conduit, a vibrating rod and a plurality of vibrating pieces, the vibrating rod is arranged in the vibrating conduit, and the vibrating pieces are vertically connected to the vibrating conduit and used for being inserted into a die cavity of the die. When the vibrating mechanism works, the lifting power device drives the vibrating mechanism to descend, each vibrating plate is accurately inserted into each die cavity of the die, and the vibrating rod arranged in the vibrating conduit transmits vibration downwards through the vibrating plates. Therefore, the vibration device can simultaneously carry out multi-point vibration on a plurality of die cavities, plays a role of integrated vibration, can replace the traditional mode of manually inserting the vibrating rods into the die cavities one by one, effectively improves the production and forming efficiency of the wallboard, and can also prevent the phenomenon of vibration leakage; moreover, the vibrating reed can uniformly transmit the vibration to all positions of the die cavity, so that the strength and the density of the concrete can be improved; in addition, the vibrating rod is installed in the vibrating conduit in an inserting mode, and the assembly and disassembly are very convenient. Therefore, the vibration device has the advantages of high efficiency, uniform vibration, leakage prevention, convenient use and the like.
Drawings
Fig. 1 is a side view of a vibration device according to an embodiment of the present invention;
fig. 2 is a front view of a vibration device according to an embodiment of the present invention;
fig. 3 is a plan view of the vibration mechanism according to the embodiment of the present invention.
In the figure: 1. a rack; 2. a lifting mechanism; 21. a lifting guide rod; 22. a lifting power device; 3. a vibration mechanism; 31. vibrating the conduit; 32. a vibrating rod; 33. a vibrating piece; 34. a connecting pipe; 5. a guide rail; 6. a roller; 7. a mold; 71. a mold cavity.
Detailed Description
The technical solutions in the embodiments of the present application will be described clearly and completely with reference to the drawings in the embodiments of the present application, and it is obvious that the described embodiments are only a part of the embodiments of the present application, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present application.
It will be understood that in the description of the present application, the terms "center," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," and the like are used in the orientation or positional relationship indicated in the drawings for ease of description and simplicity of description, and do not indicate or imply that the referenced device or element must have a particular orientation, be constructed and operated in a particular orientation, and thus should not be considered as limiting the present application. The terms "first", "second" are used for descriptive purposes only and are not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated, i.e. a feature defined as "first", "second" may explicitly or implicitly include one or more of such features. Further, unless otherwise specified, "a plurality" means two or more.
It should be noted that, in the description of the present application, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present application can be understood in a specific case by those of ordinary skill in the art.
As shown in fig. 1 and fig. 2, an embodiment of the present invention provides a vibration device for wallboard production, which includes a rack 1, a lifting mechanism 2 and a vibration mechanism 3, wherein the lifting mechanism 2 is disposed on the rack 1, the lifting mechanism 2 includes a lifting power device 22 and a vertically disposed lifting guide rod 21, the vibration mechanism 3 is disposed on the lifting guide rod 21, and the lifting power device 22 is used for driving the vibration mechanism 3 to move up and down; the vibration mechanism 3 includes a vibration guide tube 31, a vibration rod 32, and a plurality of vibration pieces 33; the vibrating rod 32 is inserted into the vibrating conduit 31 for easy assembly and disassembly; the vibrating reed 33 is vertically and fixedly connected to the vibrating conduit 31 and is used for being inserted into the cavity 71 of the mold 7, and the connecting mode of the vibrating reed 33 and the vibrating conduit 31 includes but is not limited to welding and bolt connection; of course, the vibrating rod 32 may be replaced with a flat plate vibrator, and the vibrating duct 31 is welded to the bottom of the flat plate vibrator.
With the above configuration, when the vibration device is operated, the elevating power unit 22 drives the vibration mechanism 3 to descend, the vibration plates 33 are accurately inserted into the cavities 71 of the mold 7, and the vibration rod 32 provided in the vibration guide pipe 31 transmits vibration downward via the vibration plates 33. Therefore, the vibration device can simultaneously carry out multi-point vibration on the plurality of die cavities 71, plays a role of integral vibration, can replace the traditional mode of manually inserting the vibrating rods 32 into the die cavities 71 one by one, effectively improves the production and forming efficiency of the wallboard, and can also prevent the phenomenon of vibration leakage; moreover, the vibrating reed 33 can uniformly transmit the vibration to all parts of the cavity 71, thereby improving the strength and density of the concrete; in addition, the vibrating rod 32 is inserted into the vibrating conduit 31, and is very convenient to assemble and disassemble. Therefore, the vibration device has the advantages of high efficiency, uniform vibration, leakage prevention, convenient use and the like.
Alternatively, as shown in fig. 1 and fig. 2, as a specific embodiment of the vibration device for wallboard production provided by the present invention, the lifting guide rods 21 are set to be four and arranged in a rectangle, so that the vibration mechanism 3 can be prevented from generating an offset when the vibration device works, and the stability of the vibration mechanism 3 is improved.
Alternatively, as shown in fig. 1 and fig. 2, as a specific embodiment of the vibration device for wallboard production provided by the present invention, the lifting guide rod 21 is a worm, the lifting power device 22 is a motor with a worm gear, and the connection manner of the lifting power device and the rack 1 includes, but is not limited to, welding and bolting; the worm wheel is meshed with the worm, and the vibration mechanism 3 is fixed at the bottom end of the worm in a welding or bolt connection mode. Based on this, the lifting guide rod 21 can drive the vibration mechanism 3 to move up and down, so that the vibration piece 33 can be inserted into the plurality of cavities 71 to vibrate, and the production efficiency of the wallboard is greatly improved.
Of course, the lifting guide rod 21 may also be a polished rod, and the vibration mechanism 3 may be slidably disposed on the polished rod, for example, by a sliding bearing connection; the lifting power device 22 is a hydraulic cylinder, so that the hydraulic cylinder can drive the vibrating mechanism 3 to slide up and down along the polish rod under the supply of the hydraulic station.
Alternatively, as shown in fig. 1 and 2, as a specific embodiment of the vibration device for wallboard production provided by the present invention, the vibrating pieces 33 are arranged at equal intervals along the length direction of the vibration conduit 31, wherein 300mm is a preferred value of the interval; the width of the vibrating piece 33 is preferably 50-60 mm; preferably, the length of the membrane 33 is greater than the cavity 71, the difference in length being optionally 100 mm. On this basis, the arrangement of the vibrating pieces 33 corresponds to the arrangement of the cavities 71 in the mold 7, so that the vibrating pieces 33 can be uniformly distributed in the cavities 71, the uniformity of vibration transmission is improved, and the quality of the wallboard is further improved.
Alternatively, as shown in fig. 1 and 2, as a specific embodiment of the vibrating device for wallboard production provided by the present invention, the bottom end of the vibrating plate 33 is tapered to reduce the resistance received when the vibrating plate 33 is inserted into the cavity 71, so that the vibrating plate 33 is easier to be inserted into the cavity 71.
Alternatively, as shown in fig. 2 and 3, as a specific embodiment of the vibration device for wallboard production provided by the present invention, the vibration guide pipes 31 are provided with a plurality of vibration guide pipes 31, all of the vibration guide pipes 31 are arranged at equal intervals along the horizontal direction and are welded or bolted into a whole through the connecting pipe 34, wherein 170mm is a preferred value of the interval. Based on this, the vibration mechanism 3 can vibrate more cavities 71 at the same time, further improving the production efficiency of the wallboard, and the vibrating reeds 33 can be more uniformly distributed in the cavities 71 of the die 7, effectively improving the uniformity of vibration transmission.
Alternatively, as shown in fig. 1 and fig. 2, as a specific embodiment of the vibration device for wallboard production provided by the present invention, the vibration plates 33 on each vibration conduit 31 are divided into two groups, and the two groups of vibration plates 33 are respectively connected to the two side walls of the vibration conduit 31, so that the vibration effect can be prevented from being affected by the vibration plates 33 directly contacting the core tube inserted into the mold cavity 71. Preferably, the two sets of vibrating pieces 33 are symmetrically distributed about the center line of the vibrating conduit 31.
Optionally, as shown in fig. 1 and fig. 2, as a specific embodiment of the vibration device for wallboard production provided by the present invention, the vibration device further includes a walking power device and a horizontally disposed guide rail 5, the rack 1 is disposed on the guide rail 5 and is provided with a roller 6 matched with the guide rail 5, the walking power device can adopt a motor, which drives the rack 1 to move horizontally along the guide rail 5. Based on this, rack 1 can drive elevating system 2 horizontal migration to the top of mould 7, and the operation is very nimble and need not to remove mould 7, has reduced workman's intensity of labour.
The utility model provides a vibrating device's working process does: after the material stirred by the feeder is added into the die cavity 71 of the wallboard die 7, the walking power device drives the rack 1 to move above the die 7; the lifting power device 22 drives the vibration mechanism 3 to move downwards, and after the vibration piece 33 is inserted into the die cavity 71 and reaches a preset position, the vibration rod 32 starts to vibrate; after the vibration is finished, the lifting power device 22 drives the vibration mechanism 3 to move upwards; after the vibration mechanism 3 reaches the designated position, the walking power device drives the rack 1 to move to the upper part of other mold cavities 71 of the mold 7, and the actions are repeated until all the mold cavities 71 of the whole mold 7 complete the vibration operation.
To sum up, the embodiment of the utility model provides a vibrating device for wallboard production, it mainly comprises rack 1, elevating system 2 and vibration mechanism 3, elevating system 2 locates on rack 1, elevating system 2 includes lift power device 22 and the lift guide arm 21 of vertical setting, vibration mechanism 3 locates on lift guide arm 21, it includes vibrating conduit 31, vibrting spear 32 and multi-disc trembler 33, vibrating spear 32 is located in vibrating conduit 31, trembler 33 connects vertically on vibrating conduit 31 for insert in the die cavity 71 of mould 7. Compared with the prior art, the vibration device has the advantages of high efficiency, uniform vibration, vibration leakage prevention, convenient use and the like.
The foregoing is only a preferred embodiment of the present invention, and it should be noted that, for those skilled in the art, a plurality of modifications and replacements can be made without departing from the technical principle of the present invention, and these modifications and replacements should also be regarded as the protection scope of the present invention.
Claims (10)
1. A vibration device for wallboard production is characterized by comprising a rack, a lifting mechanism and a vibration mechanism, wherein the lifting mechanism is arranged on the rack and comprises a lifting power device and a lifting guide rod which is vertically arranged, the vibration mechanism is arranged on the lifting guide rod, and the lifting power device is used for driving the vibration mechanism to move up and down;
the vibrating mechanism comprises a vibrating conduit, a vibrating rod and a plurality of vibrating pieces, the vibrating rod is arranged in the vibrating conduit, and the vibrating pieces are vertically connected to the vibrating conduit and are used for being inserted into a die cavity of the die.
2. The vibratory apparatus for wallboard production of claim 1 wherein:
the lifting guide rod is a worm, the lifting power device is a motor with a worm wheel, the worm wheel is in transmission connection with the worm, and the vibration mechanism is arranged at the bottom end of the worm and can move up and down along with the worm.
3. The vibratory apparatus for wallboard production of claim 1 wherein:
the lifting guide rod is a polished rod, the vibration mechanism is slidably arranged on the polished rod, the lifting power device is a hydraulic oil cylinder, and the hydraulic oil cylinder can drive the vibration mechanism to slide up and down along the polished rod.
4. The vibratory apparatus for wallboard production of claim 1 wherein:
the lifting mechanism comprises four lifting guide rods, and the four lifting guide rods are arranged in a rectangular shape.
5. The vibratory apparatus for wallboard production of claim 1 wherein:
the vibrating reeds on each vibrating conduit are divided into two groups, and the two groups of vibrating reeds are respectively connected to the two side tube walls of the vibrating conduit.
6. The vibratory apparatus for wallboard production of claim 5 wherein:
the two groups of the vibrating reeds on each vibrating conduit are equal in number and are symmetrically distributed about the center line of the vibrating conduit.
7. The vibratory apparatus for wallboard production of claim 5 wherein:
each group of the vibrating reeds is arranged at equal intervals along the length direction of the vibrating conduit.
8. The vibratory apparatus for wallboard production of claim 1 wherein:
the bottom end of the vibrating piece is conical.
9. The vibratory apparatus for wallboard production of claim 1 wherein:
the vibration mechanism comprises a plurality of vibration guide pipes, and all the vibration guide pipes are arranged at equal intervals along the horizontal direction and are connected through connecting pipes.
10. The vibratory apparatus for wallboard production of claim 1 wherein:
the rack is arranged on the guide rail and provided with idler wheels matched with the guide rail, and the walking power device is used for driving the rack to move along the guide rail.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020657116.3U CN213107370U (en) | 2020-04-26 | 2020-04-26 | A vibrating device for wallboard production |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020657116.3U CN213107370U (en) | 2020-04-26 | 2020-04-26 | A vibrating device for wallboard production |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN213107370U true CN213107370U (en) | 2021-05-04 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202020657116.3U Active CN213107370U (en) | 2020-04-26 | 2020-04-26 | A vibrating device for wallboard production |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN213107370U (en) |
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2020
- 2020-04-26 CN CN202020657116.3U patent/CN213107370U/en active Active
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