CN213102840U

CN213102840U - Environment-friendly cab shell paint spraying room

Info

Publication number: CN213102840U
Application number: CN202021865190.0U
Authority: CN
Inventors: 陈才刚
Original assignee: Chongqing Chengfu Auto Body Sales Co ltd
Current assignee: Chongqing Chengfu Auto Body Sales Co ltd
Priority date: 2020-08-31
Filing date: 2020-08-31
Publication date: 2021-05-04
Anticipated expiration: 2030-08-31

Abstract

The utility model relates to a technical field that sprays paint specifically is an environment-friendly driver's cabin shell spray booth, including the room body, still including the hydrologic cycle mechanism that is used for transporting the mechanism that transports of work piece and is used for handling the coating cloud, hydrologic cycle mechanism intercommunication has exhaust mechanism, is provided with exhaust filtering component in the exhaust mechanism. The utility model discloses utilize and transport the mechanism and transport the work piece, utilize hydrologic cycle mechanism and exhaust mechanism to handle the coating cloud, solved among the prior art the problem that machining efficiency is not high and the coating cloud treatment effect is not good.

Description

Environment-friendly cab shell paint spraying room

Technical Field

The utility model relates to a technical field that sprays paint specifically is an environment-friendly driver's cabin shell spray booth.

Background

When processing automobile parts, in order to improve the aesthetic appearance and corrosion resistance and prolong the service life of the parts, the parts are generally painted. At present, the paint spraying of large automobile parts is mostly carried out in a paint spraying room.

Because large-scale auto-parts are bulky, weight is heavy, and it is inconvenient to carry in the time of spraying paint, and traditional mode is carried the accessory to the room of spraying paint through the manual work more, is moved out by the manual work after the completion of spraying paint, has not only increased the amount of labour, has still restricted the machining efficiency of accessory. In addition, a large amount of paint mist is generated in the paint spraying process, and if the paint mist is not treated, the paint mist can cause great harm to operators. In some existing technologies, a combination of an exhaust fan and a filter screen is adopted, and paint mist filtered by the filter screen is extracted by the exhaust fan, so that the treatment of the paint mist is realized. However, the treatment mode is only to filter through the filter screen, the filtering effect is not good, along with the increase of the service time, a large amount of paint mist can be attached to and remained on the filter screen, the operation is difficult during the subsequent cleaning of the filter screen, and the labor amount is large.

SUMMERY OF THE UTILITY MODEL

The utility model discloses it is anticipated to provide an environment-friendly driver's cabin casing spray booth to work piece machining efficiency is not high in solving traditional mode, the not good problem of coating cloud treatment effect.

In order to achieve the above object, the utility model provides a following technical scheme:

the utility model provides an environment-friendly driver's cabin casing spray booth, includes the room body, still includes the water circulation mechanism that is used for transporting the mechanism of transporting of work piece and is used for handling the coating cloud, and water circulation mechanism intercommunication has exhaust mechanism, is provided with exhaust filtering component in the exhaust mechanism.

The principle and the beneficial effect of the scheme are as follows:

the room body is used for the installation to transport devices such as mechanism, paint spraying apparatus, transports the mechanism and is used for transporting the work piece to the room internal, utilizes paint spraying apparatus to spray paint to the work piece, recycles after the completion of spraying paint and transports the mechanism and transport the work piece out. This scheme has reduced the hand labor volume through the transport mechanism realize the transport of work piece, has also improved machining efficiency.

The coating cloud that the in-process that sprays paint produced can be handled through hydrologic cycle mechanism, and the coating cloud mixes in the aquatic of hydrologic cycle mechanism, then discharges again after exhaust filter assembly filters, realizes the processing of coating cloud from this, avoids the coating cloud to fly away everywhere, compares the mode that utilizes the air discharge fan directly to take out in the traditional handicraft, and the treatment effect of coating cloud in this scheme is better.

Further, transport mechanism is provided with the material loading gallows including the pay-off frame of slip setting in the room body, the external portion in room.

Has the advantages that: the pay-off frame is used for transporting the work piece, and the material loading gallows is used for hoist and mount the work piece to the pay-off frame on, realizes transporting of work piece from this.

Further, the ground of the house body is provided with a guide rail, the feeding frame is connected to the guide rail in a sliding mode, and the guide rail extends to the position below the feeding hanging frame.

Has the advantages that: the guide rail is used for giving the direction of pay-off frame, slides on the guide rail through the pay-off frame, can be smooth transport the work piece, simple structure, convenient operation.

Further, the material loading gallows is including the jib of horizontal setting, and the jib both ends are vertical to be fixed with the lifting hook, and the jib is connected with the drive assembly who is used for driving the jib and goes up and down.

Has the advantages that: the driving assembly is used for driving the lifting rod to lift, hooking the lifting hook on the workpiece, driving the lifting rod to lift, lifting the workpiece, moving the feeding frame to the position below the lifting hook, putting down the lifting hook, and placing the workpiece on the feeding frame.

Further, drive assembly includes pulley, hoist cable and runner, the pulley with the jib is connected, the hoist cable tensioning is on the pulley, and hoist cable one end is fixed in the pulley top, the other end rolling is on the runner, and the runner is located the pulley top, and the runner is connected with elevator motor.

Has the advantages that: the lifting motor drives the rotating wheel to wind or release the sling, so that the pulley can be pulled to lift, the suspender is driven to lift, the lifting of the workpiece is realized, the structure is simple, and the operation is convenient.

Further, the internal gallows that sprays paint that is provided with in room, the structure of the gallows that sprays paint is the same with the structure of material loading gallows.

Has the advantages that: the paint spraying hanger is used for lifting the workpiece so as to comprehensively spray paint on the workpiece; the spraying hanging bracket and the feeding hanging bracket have the same structure and are convenient to manufacture.

Further, the water circulation mechanism comprises a water tank communicated below the room body and a sedimentation tank arranged outside the room body, a water rotator is arranged in the water tank, the sedimentation tank is communicated with the water tank, a circulation pipe is communicated between the sedimentation tank and the water tank, and an air inlet is formed in the room body.

Has the advantages that: when in paint spraying, the water in the water tank is driven to rotate in a vortex shape by the water rotator, so that paint mist in the room body is absorbed in the water tank, and the paint mist is discharged into the sedimentation tank along with the water in the water tank for sedimentation, and thus the treatment of the paint mist is carried out; the circulating pipe is used for pumping the supernatant in the sedimentation tank back to the water tank for recycling, so that water resources are saved; the coating cloud mixes and deposits in aqueous, compares and directly takes out the view, and the treatment effect is better, and is convenient for concentrate the paint vehicle after the processing deposits.

Further, an air inlet filtering component is arranged at the air inlet.

Has the advantages that: the air inlet is used for admitting air toward the spray booth for gas flow gets up in the spray booth, and the filtering component that admits air is used for filtering the air that gets into in the spray booth, avoids the impurity adhesion in the air on the work piece, realizes dustless spraying paint from this, has improved the quality of spraying paint.

Further, the top of the sedimentation tank is provided with a safety net, and the safety net can be detachably arranged on the sedimentation tank.

Has the advantages that: set up the safety net and can prevent that debris and staff from falling into in the sedimentation tank, the setting can be dismantled to the safety net to open the sedimentation tank, carry out recovery processing to the paint vehicle that deposits in the sedimentation tank.

Further, exhaust mechanism includes the exhaust tower, the exhaust tower with the sedimentation tank intercommunication, exhaust filtering component includes a plurality of shower heads, and the shower head intercommunication has the water pump, and the shower head top is provided with the exhaust filter screen, and exhaust filter screen top is provided with the active carbon.

Has the advantages that: the paint mist which is not precipitated in the sedimentation tank is discharged into the exhaust tower, is firstly sprayed by the spray header, can impact the paint mist which is not precipitated back into the sedimentation tank, and then is filtered by the exhaust filter screen and the active carbon, so that the treatment effect of the paint mist is improved.

Drawings

Fig. 1 is a schematic structural diagram of a first embodiment of the present invention.

Detailed Description

The following is further detailed by way of specific embodiments:

reference numerals in the drawings of the specification include: the device comprises an exhaust tower 1, active carbon 2, a filter screen 3, a room body 4, a paint spraying hanger 5, a guide rail 6, a rotating wheel 7, a sling 8, a pulley 9, a connecting hook 10, a connecting rope 11, a suspender 12, a feeding frame 13, a lifting hook 14, a grid 15, a water tank 16, a sedimentation tank 17 and a spray head 18.

Example one

As shown in fig. 1, an environment-friendly cab shell paint spray booth comprises a booth body 4, wherein an air inlet (not shown) is formed in the top of the booth body 4, and a plurality of layers of air inlet filter screens are installed at the air inlet. The house body 4 is provided therein with a painting facility (not shown) which is a conventional painting facility. A water pool 16 is arranged below the room body 4, a water rotator (not shown in the figure) is arranged in the water pool 16, and a grid 15 is arranged on the ground in the room body 4. The subaerial sedimentation tank 17 that has opened outside the room body 4, it has delivery port and 16 intercommunications in pond to open on the sedimentation tank 17 lateral wall, and there is the safety net at sedimentation tank 17 top through bolt demountable installation.

An exhaust tower 1 is vertically arranged on the right side of the sedimentation tank 17, an air exhaust pipeline is communicated between the exhaust tower 1 and the sedimentation tank 17, and the exhaust tower 1 is communicated with an exhaust fan (not shown in the figure). An exhaust filtering component is arranged in the exhaust tower 1, the exhaust filtering component comprises an exhaust filtering net 3, active carbon 2 and a spray head 19, the spray head 19 is arranged at the lower end of the exhaust tower 1, and the exhaust filtering net 3 is fixed above the spray head 19 through a bolt; the active carbon 2 is arranged above the exhaust filter screen 3, specifically, two support screens are fixed in the exhaust tower 1 through bolts, and the active carbon 2 is filled between the two support screens.

The grid 15 on the ground of the house body 4 forms two parallel guide rails 6, the guide rails 6 extend out of the house body 4, and a feeding frame 13 for conveying workpieces is connected on the guide rails 6 in a sliding mode. Install the gallows 5 that sprays paint in the room body 4, install the material loading gallows outside the room body 4, the gallows 5 that sprays paint and material loading gallows are located the top at guide rail 6 both ends respectively. The structure of the spray painting hanger 5 is the same as that of the feeding hanger, specifically, the feeding hanger comprises a transversely arranged hanger rod 12, lifting hooks 14 are vertically fixed at two ends of the hanger rod 12 through bolts, isolation pads are wrapped on the lifting hooks 14, and rubber pads or spongy cushions can be adopted as the isolation pads.

The suspender 12 is connected with a driving assembly for driving the suspender 12 to ascend and descend, the driving assembly comprises a pulley 9, a sling 8 and a rotating wheel 7, a connecting hook 10 is fixed on the pulley 9 through a bolt, a connecting rope 11 is fixed on the suspender 12 through a bolt, and the connecting rope 11 is hooked on the connecting hook 10. The sling 8 is tensioned on the pulley 9, the right end of the sling 8 is fixed on the frame above the pulley 9 or directly fixed on the roof of a factory building, and the left end of the sling 8 is wound on the rotating wheel 7. The rotating wheel 7 is rotatably installed on the rack or the roof of a factory building, the 7-key connection of the rotating wheel is provided with a lifting motor, and the lifting motor is installed on the rack.

The specific implementation process is as follows:

in the embodiment, the vehicle head is taken as an example, the vehicle head is conveyed to the position below the feeding hanger by using a forklift and other tools, the lifting motor is started to drive the rotating wheel 7 of the feeding hanger to release the sling 8, the suspender 12 is put down, the hook 14 is hooked on the vehicle head, and then the rotating wheel 7 is driven to shrink the sling 8, so that the vehicle head is lifted. After the feeding frame 13 is moved to the lower part of the feeding hanger manually or electrically (such as the combination of a motor and a screw rod, the feeding frame 13 is pushed to move through the rotation of the screw rod), the rotating wheel 7 is driven to release the sling 8, and then the headstock can be placed on the feeding frame 13.

Manually or electrically promote pay-off frame 13 to the room body 4 in, then start elevator motor drive gallows 5 that sprays paint and hang up the locomotive (the process of material loading gallows hoist and mount is referred to the theory of particularity), start paint spraying apparatus and can spray paint to the locomotive.

In the process of paint spraying, a door (not shown in the figure) is closed, the water rotator rotates to drive water in the water pool 16 to form a vortex, so that negative pressure is generated in the water pool 16, gas and paint mist in the room body 4 are sucked into the water pool 16, the paint mist and the water in the water pool 16 are fused and then are discharged into the sedimentation tank 17, and the paint is settled in the sedimentation tank 17, so that the treatment of the paint mist is realized.

The paint mist which is not precipitated in the precipitation tank 17 is pumped into the exhaust tower 1 by the air exhaust pipeline, and the paint mist is guided to flow from the bottom end to the top end of the exhaust tower 1 by the exhaust fan and is finally discharged from the top end. The paint mist entering the exhaust tower 1 is sprayed by the spray header 18, so that most paint particles are flushed back to the sedimentation tank 17, thereby realizing primary filtration; then the filter screen 3 and the active carbon 2 are used for further filtering, thereby improving the filtering effect.

After the completion of spraying paint, treat that the lacquer on the automobile body is dry the back, start elevator motor and place the automobile body on the work or electronic work or electric promotion room body 4 outside with work or material feeding frame 13, accomplished spraying paint of locomotive promptly.

The conveying of work piece is realized through material loading gallows and pay-off frame 13 to this embodiment, has reduced the hand labor volume, has still improved the efficiency of work piece processing. In addition, the paint mist that the in-process that sprays paint produced can deposit through mixing into aquatic, and gas then discharges again after filtering through filtering component, has avoided paint mist polluted environment and air.

The above description is only an example of the present invention, and the common general knowledge of the known specific structures and characteristics of the embodiments is not described herein. It should be noted that, for those skilled in the art, without departing from the structure of the present invention, several modifications and improvements can be made, which should also be regarded as the protection scope of the present invention, and these will not affect the effect of the implementation of the present invention and the practicability of the patent. The scope of the claims of the present application shall be determined by the contents of the claims, and the description of the embodiments and the like in the specification shall be used to explain the contents of the claims.

Claims

1. The utility model provides an environment-friendly driver's cabin casing spray booth, includes the room body, its characterized in that: the device also comprises a conveying mechanism for conveying the workpiece and a water circulation mechanism for treating paint mist, wherein the water circulation mechanism is communicated with an exhaust mechanism, and an exhaust filtering component is arranged in the exhaust mechanism; the conveying mechanism comprises a feeding frame which is arranged in the house body in a sliding manner, and a feeding hanging frame is arranged outside the house body; the material loading gallows includes the jib of horizontal setting, and the jib both ends are vertical to be fixed with the lifting hook, and the jib is connected with the drive assembly who is used for driving the jib to go up and down.

2. The environment-friendly cab shell paint spray booth of claim 1, wherein: the ground of the room body is provided with a guide rail, the feeding frame is connected to the guide rail in a sliding mode, and the guide rail extends to the position below the feeding hanging frame.

3. The environment-friendly cab shell paint spray booth of claim 2, wherein: the driving assembly comprises a pulley, a sling and a rotating wheel, the pulley is connected with the hanging rod, the sling is tensioned on the pulley, one end of the sling is fixed above the pulley, the other end of the sling is wound on the rotating wheel, the rotating wheel is located above the pulley, and the rotating wheel is connected with a lifting motor.

4. The environment-friendly cab shell paint spray booth of claim 3, wherein: the internal gallows that sprays paint that is provided with in room, the structure of the gallows that sprays paint is the same with the structure of material loading gallows.

5. The environment-friendly cab shell paint spray booth of claim 1, wherein: the water circulation mechanism comprises a water tank communicated below the room body and a sedimentation tank arranged outside the room body, a water rotator is arranged in the water tank, the sedimentation tank is communicated with the water tank, a circulation pipe is communicated between the sedimentation tank and the water tank, and an air inlet is formed in the room body.

6. The environment-friendly cab shell paint spray booth of claim 5, wherein: and an air inlet filtering component is arranged at the air inlet.

7. The environment-friendly cab shell paint spray booth of claim 6, wherein: the top of the sedimentation tank is provided with a safety net which can be detachably arranged on the sedimentation tank.

8. The environment-friendly cab shell paint spray booth of claim 7, wherein: the exhaust mechanism includes the exhaust tower, the exhaust tower with the sedimentation tank intercommunication, exhaust filtering component includes a plurality of shower heads, and the shower head intercommunication has the water pump, and the shower head top is provided with the exhaust filter screen, and the exhaust filter screen top is provided with the active carbon.