CN213101846U - Mixing arrangement is used in animal fermentation feed processing - Google Patents

Mixing arrangement is used in animal fermentation feed processing Download PDF

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Publication number
CN213101846U
CN213101846U CN202021229593.6U CN202021229593U CN213101846U CN 213101846 U CN213101846 U CN 213101846U CN 202021229593 U CN202021229593 U CN 202021229593U CN 213101846 U CN213101846 U CN 213101846U
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shell
rotating shaft
mixing
liquid
fermented
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敬勇
朱利忠
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Chengdu Anzhiyuan Eco Tech Co ltd
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Chengdu Anzhiyuan Eco Tech Co ltd
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Abstract

The utility model discloses a mixing device for processing animal fermented feed, which comprises a mixing machine, a lifting machine, a feeding hopper and a fermented bacteria liquid storage tank, wherein the lifting machine and the fermented bacteria liquid storage tank are respectively arranged at two sides of the mixing machine; the mixer comprises a shell and a mixing mechanism arranged in the shell, wherein the top of the shell is respectively provided with a fermentation material inlet and a zymophyte liquid inlet, and the bottom of the shell is provided with a mixed material outlet; the zymophyte liquid storage tank is communicated with a zymophyte liquid inlet through a liquid pipeline, the top in the shell is provided with a disc liquid spraying head communicated with the zymophyte liquid inlet, and the liquid pipeline is provided with a liquid adding pump and a flowmeter for conveying the zymophyte liquid; a discharge port at the upper end of the hoister is communicated with a fermentation material inlet on the shell; the mixing mechanism comprises a driving motor, a rotating shaft and a spiral blade assembly. The utility model discloses a plurality of stirring vane that sets up on helical blade subassembly and the first (mixing) shaft is with fermentation material and zymogen liquid intensive mixing, has improved the mixed effect and the mixing efficiency of material greatly.

Description

Mixing arrangement is used in animal fermentation feed processing
Technical Field
The utility model relates to a feed production technical field, concretely relates to mixing arrangement is used in animal fermentation feed processing.
Background
The fermented feed takes microorganisms and complex enzyme as biological feed starter strains, and the feed raw materials are converted into microbial mycoprotein, bioactive small peptide amino acid, microbial active probiotics and a complex enzyme preparation which are integrated into a biological fermented feed. In the prior art, mixing arrangement for animal fermentation feed processing mainly has mixing efficiency low and the inhomogeneous problem of mixture.
SUMMERY OF THE UTILITY MODEL
The utility model aims at overcoming the above-mentioned not enough, provide an animal fermentation mixing arrangement for feed processing, carry fermented material to the blender through the lifting machine, carry fermented bacteria liquid to the casing through the liquid feeding pump in, make things convenient for the material to get into the blender, through a plurality of stirring vane that sets up on helical blade subassembly and the first (mixing) shaft with fermented material and fermented bacteria liquid intensive mixing, improved the mixed effect of fermented material and fermented bacteria liquid greatly, improved material mixing efficiency simultaneously.
In order to achieve the purpose, the utility model provides the following technical scheme, a mixing device for processing animal fermented feed comprises a mixing machine, a lifting machine, a feeding hopper and a fermented liquid storage tank, wherein the lifting machine and the fermented liquid storage tank are respectively arranged at two sides of the mixing machine;
the mixer comprises a shell and a mixing mechanism arranged in the shell, wherein the top of the shell is respectively provided with a fermentation material inlet and a zymophyte liquid inlet, and the bottom of the shell is provided with a mixed material outlet; the fermentation bacteria liquid storage tank is communicated with the fermentation bacteria liquid inlet through a liquid pipeline, a disc liquid spraying head communicated with the fermentation bacteria liquid inlet is arranged at the top in the shell, and a liquid adding pump and a flowmeter for conveying the fermentation bacteria liquid are arranged on the liquid pipeline; an outlet of the feeding hopper is communicated with a feeding hole at the lower end of the elevator, and a discharging hole at the upper end of the elevator is communicated with a fermented material inlet on the shell;
the mixing mechanism comprises a driving motor, a rotating shaft and a spiral blade assembly; the driving motor is arranged at the top of the shell, one end of the rotating shaft is connected with the output shaft of the driving motor, and the other end of the rotating shaft penetrates through the top wall of the shell and is positioned at the bottom in the shell; the spiral blade assembly is arranged at the upper part of the rotating shaft positioned in the shell, a first stirring shaft is arranged at one end of the rotating shaft close to the inner bottom wall of the shell, the central axis of the first stirring shaft is vertical to that of the rotating shaft, and a plurality of stirring blades are uniformly arranged on the first stirring shaft; the lengths of the stirring blades are sequentially increased along the direction from the central axis of the rotating shaft to the inner side wall of the shell;
the spiral blade assembly comprises an outer spiral blade and an inner spiral blade which extend along the axial direction of the rotating shaft; the inner spiral blade is fixed on the rotating shaft in a surrounding mode through a first blade support, the outer spiral blade is fixed on the rotating shaft in a surrounding mode through a second blade support, and the inner spiral blade is located between the outer spiral blade and the rotating shaft; the central axis of the outer helical blade, the central axis of the inner helical blade and the central axis of the rotating shaft are superposed with each other, and the helical direction of the outer helical blade is opposite to that of the inner helical blade;
the mixing device for processing the animal fermented feed further comprises a controller, and the controller is in control connection with the elevator, the driving motor, the liquid adding pump and the flowmeter respectively.
By adopting the technical scheme, the fermentation material and the fermentation bacteria liquid are quickly conveyed into the mixer through the elevator, the feeding hopper, the fermentation bacteria liquid storage tank, the liquid pipeline and the liquid adding pump, and after the fermentation bacteria liquid and the fermentation material are completely conveyed into the mixer, the problem of uneven mixing of the fermentation bacteria liquid and the fermentation material is effectively solved through the matching of the helical blade assembly and the plurality of stirring blades on the first stirring shaft; the stirring blades with different lengths arranged on the first stirring shaft fully stir a mixture consisting of the zymophyte liquid and the fermentation materials, and the length of the stirring blade close to the rotating shaft is smaller than that of the stirring blade far away from the rotating shaft, so that a vortex can be generated during stirring, the fluidity of the mixture consisting of the zymophyte liquid and the fermentation materials is improved, and the mixing efficiency and the mixing effect are greatly improved; the spiral directions of the outer spiral blade and the inner spiral blade are opposite, the mixture stirred by the outer spiral blade and the inner spiral blade moves relatively, and the mixture of the zymophyte liquid and the fermentation material is more uniformly mixed through the matching of the outer spiral blade and the inner spiral blade.
The mixing device for processing the animal fermented feed is characterized in that two damping supports are symmetrically arranged at the bottom of the shell.
Foretell mixing arrangement for animal fermentation feed processing, wherein, shock-absorbing support includes supporting sleeve, spring, bracing piece and shock attenuation supporting shoe, the bottom mounting of bracing piece is in the up end of shock attenuation supporting shoe, the spring housing is located the lower part of bracing piece, supporting sleeve cover is located on the bracing piece, just supporting sleeve's one end is pressed and is located on the spring, supporting sleeve's the other end with the lateral wall fixed connection of casing.
Through adopting above-mentioned technical scheme, the vibrations that the during operation of mixing mechanism produced can be reduced as far as in the setting of support sleeve, spring, bracing piece and shock attenuation supporting shoe, both reduced the noise that the during operation of mixing machine produced, also improved the stability of mixing machine.
The mixing device for processing the animal fermented feed is characterized in that the rotating shaft is also provided with a second stirring shaft positioned between the spiral blade assembly and the first stirring shaft; the central axis of the second stirring shaft is vertical to the central axis of the rotating shaft, and the central axis of the second stirring shaft is parallel to the central axis of the first stirring shaft; the two ends of the second stirring shaft are respectively provided with a scraper, the scrapers are abutted to the inner side wall of the shell, the shell is further provided with an observation window, and the scrapers are used for removing the attached reaction materials on the inner wall of the observation window.
Through adopting above-mentioned technical scheme, through second (mixing) shaft mixing material, make zymogen liquid and fermentation material mix more fully, utilize the scraper blade to clear away adnexed reaction material on the observation window, make things convenient for the staff to observe the mixed condition in the mixer.
Foretell mixing arrangement for animal fermentation feed processing, wherein, the bottom is equipped with screw conveyer in the casing, the misce bene export is located screw conveyer's output, screw conveyer with controller control connection.
Compared with the prior art, the beneficial effects of the utility model reside in that:
1. the utility model relates to an animal fermentation is mixing arrangement for feed processing carries the fermentation material to the mixer in through the lifting machine, carries the zymophyte liquid to the casing in through the liquid feeding pump, makes things convenient for the material to get into the mixer in, has improved the automation of feeding, has saved the human labor simultaneously.
2. The utility model relates to a mixing arrangement for animal fermentation feed processing, through a plurality of stirring vane that helical blade subassembly and first (mixing) shaft set up with fermented material and zymogen liquid intensive mixing, improved the mixed effect of fermented material and zymogen liquid greatly, improved material mixing efficiency simultaneously; the stirring blades with different lengths arranged on the first stirring shaft fully stir a mixture consisting of the zymophyte liquid and the fermentation materials, and the length of the stirring blade close to the rotating shaft is smaller than that of the stirring blade far away from the rotating shaft, so that a vortex can be generated during stirring, the fluidity of the mixture consisting of the zymophyte liquid and the fermentation materials is improved, and the mixing efficiency and the mixing effect are greatly improved; the spiral directions of the outer spiral blade and the inner spiral blade are opposite, the mixture stirred by the outer spiral blade and the inner spiral blade moves relatively, and the mixture of the zymophyte liquid and the fermentation material is more uniformly mixed through the matching of the outer spiral blade and the inner spiral blade.
3. The utility model relates to a mixing arrangement for animal fermentation feed processing sets up in two shock mounts of casing bottom through the symmetry, has reduced the vibrations that the mixing mechanism during operation produced, has both reduced the noise that the mixing machine during operation produced, has also improved the stability that mixes the machine.
4. The utility model relates to an animal fermentation is still equipped with the second (mixing) shaft that is located between helical blade subassembly and the first (mixing) shaft in the pivot among the mixing arrangement for the feed processing, through second (mixing) shaft misce bene, it is more abundant to make zymogen liquid and fermentation material mix, utilizes the scraper blade to clear away adnexed reaction mass on the observation window, makes things convenient for the mixed condition in the staff observation mixer.
5. The utility model relates to an animal fermentation is mixing arrangement for feed processing will accomplish the misce bene through screw conveyer and export from the misce bene export, improves the output efficiency of misce bene.
Drawings
FIG. 1 is a schematic view showing the structure of a mixing apparatus for processing fermented animal feeds in example 1.
Fig. 2 is an enlarged view of a portion a of fig. 1.
Fig. 3 is an enlarged view of the portion B in fig. 1.
FIG. 4 is a schematic control diagram of a mixing apparatus for fermented animal feed processing in example 1.
FIG. 5 is a schematic view showing the structure of a mixing apparatus for fermented animal feed processing in example 2.
FIG. 6 is a schematic control diagram of a mixing apparatus for fermented animal feed processing in example 2.
FIG. 7 is a schematic view showing the structure of a mixing apparatus for fermented animal feed processing in example 3.
The correspondence between each mark and the part name is as follows:
the fermentation material mixing device comprises a lifting machine 1, a feeding hopper 2, a fermentation bacteria liquid storage tank 3, a shell 4, a fermentation material inlet 401, a fermentation bacteria liquid inlet 402, a mixed material outlet 403, a liquid pipeline 5, a disc liquid spraying head 6, a liquid adding pump 7, a flowmeter 8, a driving motor 9, a rotating shaft 10, a first stirring shaft 11, a stirring blade 12, an outer spiral blade 13, an inner spiral blade 14, a controller 15, a supporting sleeve 16, a spring 17, a supporting rod 18, a damping supporting block 19, a spiral conveyor 20, a second stirring shaft 21, a scraper 22 and an observation window 23.
Detailed Description
In order to make the technical means, the inventive features, the objectives and the functions of the present invention easy to understand, the present invention will be further described with reference to the following specific drawings.
Example 1
As shown in fig. 1, 2 and 3, a mixing device for processing animal fermented feed comprises a mixer, a lifter 1, a feeding hopper 2 and a fermented bacteria liquid storage tank 3, wherein the lifter 1 and the fermented bacteria liquid storage tank 3 are respectively arranged at two sides of the mixer;
the mixer comprises a shell 4 and a mixing mechanism arranged in the shell 4, wherein the top of the shell 4 is respectively provided with a fermentation material inlet 401 and a zymogen liquid inlet 402, and the bottom of the shell 4 is provided with a mixed material outlet 403; the zymophyte liquid storage tank 3 is communicated with a zymophyte liquid inlet 402 through a liquid pipeline 5, a disc liquid spraying head 6 communicated with the zymophyte liquid inlet 402 is arranged at the top in the shell 4, and a liquid adding pump 7 and a flowmeter 8 for conveying the zymophyte liquid are arranged on the liquid pipeline 5; the outlet of the feeding hopper 2 is communicated with the feeding hole at the lower end of the hoisting machine 1, and the discharging hole at the upper end of the hoisting machine 1 is communicated with the fermented material inlet 401 on the shell 4;
the mixing mechanism comprises a driving motor 9, a rotating shaft 10 and a spiral blade assembly; the driving motor 9 is arranged at the top of the shell 4, one end of the rotating shaft 10 is connected with an output shaft of the driving motor 9, and the other end of the rotating shaft 10 penetrates through the top wall of the shell 4 and is positioned at the bottom in the shell 4; the spiral blade assembly is arranged at the upper part of the part, located in the shell 4, of the rotating shaft 10, a first stirring shaft 11 is installed at one end, close to the inner bottom wall of the shell 4, of the rotating shaft 10, the central axis of the first stirring shaft 11 is perpendicular to that of the rotating shaft 10, and a plurality of stirring blades 12 are evenly installed on the first stirring shaft 11; the lengths of the stirring blades 12 are sequentially increased along the direction from the central axis of the rotating shaft 10 to the inner side wall of the shell 4;
the screw blade assembly includes an outer screw blade 13 and an inner screw blade 14 extending in the axial direction of the rotating shaft 10; the inner helical blade 14 is fixed on the rotating shaft 10 in a surrounding way through a first blade bracket (not shown in the figure), the outer helical blade 13 is fixed on the rotating shaft 10 in a surrounding way through a second blade bracket (not shown in the figure), and the inner helical blade 14 is positioned between the outer helical blade 13 and the rotating shaft 10; the central axis of the outer helical blade 13, the central axis of the inner helical blade 14 and the central axis of the rotating shaft 10 are superposed with each other, and the helical direction of the outer helical blade 13 is opposite to that of the inner helical blade 14;
as shown in fig. 4, the mixing device for processing animal fermented feed further comprises a controller 15, and the controller 15 is respectively connected with the elevator 1, the driving motor 9, the liquid adding pump 7 and the flow meter 8 in a control manner.
Further, two shock mounts are symmetrically arranged at the bottom of the shell 4.
Further, the shock absorption support comprises a supporting sleeve 16, a spring 17, a supporting rod 18 and a shock absorption supporting block 19, the bottom end of the supporting rod 18 is fixed on the upper end face of the shock absorption supporting block 19, the spring 17 is sleeved on the lower portion of the supporting rod 18, the supporting sleeve 16 is sleeved on the supporting rod 18, one end of the supporting sleeve 16 is pressed on the spring 17, and the other end of the supporting sleeve 16 is fixedly connected with the outer side wall of the shell 4.
The arrangement of the supporting sleeve 16, the spring 17, the supporting rod 18 and the damping supporting block 19 can reduce the vibration generated when the mixing mechanism works as much as possible, thereby reducing the noise generated when the mixing machine works and improving the stability of the mixing machine.
The controller 15 in this embodiment is of the type DATA-7311.
When the mixing device for processing the animal fermented feed is used, fermented materials are uniformly and stably added into the mixing machine through the elevator 1, the fermented bacteria liquid flows through the flow meter 8 under the action of the liquid adding pump 7 and is uniformly sprayed out of the disc liquid spraying head 6, and the fermented bacteria liquid is preliminarily mixed with the fermented materials in a spraying mode through the disc liquid spraying head 6, so that the contact area between the fermented bacteria liquid and the fermented materials is increased, the mixing uniformity of the fermented bacteria liquid and the fermented materials is improved, and the mixing efficiency is improved; the flowmeter 8 can feed back the signal of the amount of the flowing fermentation liquid to the controller 15 in real time, and when the amount of the flowing fermentation liquid detected by the flowmeter 8 in real time is equal to the control addition amount set on the controller 15, the controller 15 controls the liquid adding pump 7 to stop working.
After the zymophyte liquid and the fermentation materials are all conveyed to the mixer, the problem of uneven mixing of the zymophyte liquid and the fermentation materials is effectively solved through the matching of the helical blade assembly and the plurality of stirring blades 12 on the first stirring shaft 11; the stirring blades 12 with different lengths arranged on the first stirring shaft 11 fully stir a mixture consisting of the zymophyte liquid and the fermentation materials, and the length of the stirring blade 12 close to the rotating shaft 10 is smaller than that of the stirring blade 12 far away from the rotating shaft 10, so that a vortex can be generated during stirring, the fluidity of the mixture consisting of the zymophyte liquid and the fermentation materials is improved, and the mixing efficiency and the mixing effect are greatly improved; the spiral directions of the outer spiral blade 13 and the inner spiral blade 14 are opposite, the mixture stirred by the outer spiral blade 13 and the inner spiral blade 14 moves relatively, and the mixture of the zymophyte liquid and the fermentation material is more uniformly mixed through the matching of the outer spiral blade 13 and the inner spiral blade 14.
Example 2
As shown in fig. 5 and 6, the mixing apparatus for processing fermented animal feed according to the present embodiment is different from that of embodiment 1 in that: in this embodiment, a screw conveyor 20 is disposed at the bottom of the casing 4, a mixed material outlet 403 is disposed at an output end of the screw conveyor 20, and the screw conveyor 20 is connected to the controller 15.
Example 3
As shown in fig. 7, the mixing apparatus for processing fermented animal feed in this embodiment is different from that in embodiment 1 in the following structure: the rotating shaft 10 in this embodiment is further provided with a second stirring shaft 21 located between the helical blade assembly and the first stirring shaft 11; the central axis of the second stirring shaft 21 is perpendicular to the central axis of the rotating shaft 10, and the central axis of the second stirring shaft 21 is parallel to the central axis of the first stirring shaft 11; both ends of the second stirring shaft 21 are respectively provided with a scraper 22, the scrapers 22 are abutted against the inner side wall of the shell 4, the shell 4 is further provided with an observation window 23, and the scrapers 22 are used for removing the attached reaction materials on the inner wall of the observation window 23.
Through second (mixing) shaft 21 mixing material in this embodiment, make zymogen liquid and fermentation material mix more fully, utilize scraper blade 22 to clear away adnexed reaction material on the observation window 23, make things convenient for the staff to observe the mixed condition in the mixer.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims (5)

1. A mixing device for processing animal fermented feed is characterized by comprising a mixing machine, a lifting machine, a feeding hopper and a fermented bacteria liquid storage tank, wherein the lifting machine and the fermented bacteria liquid storage tank are respectively arranged on two sides of the mixing machine;
the mixer comprises a shell and a mixing mechanism arranged in the shell, wherein the top of the shell is respectively provided with a fermentation material inlet and a zymophyte liquid inlet, and the bottom of the shell is provided with a mixed material outlet; the fermentation bacteria liquid storage tank is communicated with the fermentation bacteria liquid inlet through a liquid pipeline, a disc liquid spraying head communicated with the fermentation bacteria liquid inlet is arranged at the top in the shell, and a liquid adding pump and a flowmeter for conveying the fermentation bacteria liquid are arranged on the liquid pipeline; an outlet of the feeding hopper is communicated with a feeding hole at the lower end of the elevator, and a discharging hole at the upper end of the elevator is communicated with a fermented material inlet on the shell;
the mixing mechanism comprises a driving motor, a rotating shaft and a spiral blade assembly; the driving motor is arranged at the top of the shell, one end of the rotating shaft is connected with the output shaft of the driving motor, and the other end of the rotating shaft penetrates through the top wall of the shell and is positioned at the bottom in the shell; the spiral blade assembly is arranged at the upper part of the rotating shaft positioned in the shell, a first stirring shaft is arranged at one end of the rotating shaft close to the inner bottom wall of the shell, the central axis of the first stirring shaft is vertical to that of the rotating shaft, and a plurality of stirring blades are uniformly arranged on the first stirring shaft; the lengths of the stirring blades are sequentially increased along the direction from the central axis of the rotating shaft to the inner side wall of the shell;
the spiral blade assembly comprises an outer spiral blade and an inner spiral blade which extend along the axial direction of the rotating shaft; the inner spiral blade is fixed on the rotating shaft in a surrounding mode through a first blade support, the outer spiral blade is fixed on the rotating shaft in a surrounding mode through a second blade support, and the inner spiral blade is located between the outer spiral blade and the rotating shaft; the central axis of the outer helical blade, the central axis of the inner helical blade and the central axis of the rotating shaft are superposed with each other, and the helical direction of the outer helical blade is opposite to that of the inner helical blade;
the mixing device for processing the animal fermented feed further comprises a controller, and the controller is in control connection with the elevator, the driving motor, the liquid adding pump and the flowmeter respectively.
2. The mixing device for processing the fermented animal feed as claimed in claim 1, wherein two shock-absorbing supports are symmetrically arranged at the bottom of the housing.
3. The mixing device for processing the fermented animal feed as claimed in claim 2, wherein the damping support comprises a support sleeve, a spring, a support rod and a damping support block, the bottom end of the support rod is fixed on the upper end surface of the damping support block, the spring is sleeved on the lower part of the support rod, the support sleeve is sleeved on the support rod, one end of the support sleeve is pressed on the spring, and the other end of the support sleeve is fixedly connected with the outer side wall of the housing.
4. The mixing device for processing the fermented animal feed according to claim 3, wherein a second stirring shaft is further provided on the rotating shaft between the screw blade assembly and the first stirring shaft; the central axis of the second stirring shaft is vertical to the central axis of the rotating shaft, and the central axis of the second stirring shaft is parallel to the central axis of the first stirring shaft; the two ends of the second stirring shaft are respectively provided with a scraper, the scrapers are abutted to the inner side wall of the shell, the shell is further provided with an observation window, and the scrapers are used for removing the mixed materials attached to the inner wall of the observation window.
5. The mixing device for processing the fermented animal feed as claimed in claim 3, wherein a screw conveyor is arranged at the bottom in the housing, the mixed material outlet is arranged at the output end of the screw conveyor, and the screw conveyor is in control connection with the controller.
CN202021229593.6U 2020-06-29 2020-06-29 Mixing arrangement is used in animal fermentation feed processing Active CN213101846U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114350499A (en) * 2022-01-18 2022-04-15 广东旺大集团股份有限公司 Sow feed ingredient mixing fermentation device

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114350499A (en) * 2022-01-18 2022-04-15 广东旺大集团股份有限公司 Sow feed ingredient mixing fermentation device

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