CN213085796U - Anti-blocking sludge processor for processing high impurity content - Google Patents

Anti-blocking sludge processor for processing high impurity content Download PDF

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Publication number
CN213085796U
CN213085796U CN202021724409.5U CN202021724409U CN213085796U CN 213085796 U CN213085796 U CN 213085796U CN 202021724409 U CN202021724409 U CN 202021724409U CN 213085796 U CN213085796 U CN 213085796U
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sludge
filter
main body
device main
pressing
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安坤
白洁琼
王龙乐
曹茜
周雯
魏东洋
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South China Institute of Environmental Science of Ministry of Ecology and Environment
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South China Institute of Environmental Science of Ministry of Ecology and Environment
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Abstract

The utility model discloses an anti-blocking sludge processor for processing high impurity content, which comprises a device main body, wherein the upper surface of the device main body is provided with a groove, and the side wall of the groove is circumferentially provided with a plurality of sludge grooves communicated with the inside of the device main body; each sludge tank of the device main body is provided with a filter belt component, each filter belt component comprises two filter belt assemblies which are symmetrically arranged, the inner sides of the filter press belts in the middle of the two groups of filter belt assemblies are respectively provided with a press driving wheel for auxiliary filter pressing, the wheel surface circumference of each filter belt assembly is provided with a plurality of slotted holes for connecting arc-shaped pressing plates, and the lower ends of the rod part of each arc-shaped pressing plate are connected with the slotted holes through springs; the lower part of the device main body is provided with a sludge filter plate, the outer wall of the device main body is provided with a sludge discharge port corresponding to the upper part of the sludge filter plate, and the outer wall of the device main body is provided with a liquid discharge port corresponding to the lower part of the sludge filter plate. The utility model discloses can satisfy the filter-pressing treatment operation under to the more condition of mud impurity to show the treatment effeciency and the extension fixture life of reinforcing mud.

Description

Anti-blocking sludge processor for processing high impurity content
Technical Field
The utility model relates to a sludge dewatering technical field specifically relates to a handle high impurity content's anti-blocking type sludge processor.
Background
The sludge is composed of solid matters in the original wastewater and solid matters generated in the wastewater treatment process, and the sludge treatment is a process of carrying out reduction, stabilization and harmless treatment on the sludge; the sludge is usually extruded to separate from the sewage, so that the sludge is collected and used for subsequent treatment.
However, the existing sludge squeezing and dewatering device often encounters some problems when being applied to part of sludge treatment processes, the part of sludge contains more impurities and often contains large solid and the like, so that the squeezing device is easy to clamp and needs an operator to remove, and the like to continue the treatment, and meanwhile, the large solid is crushed by the squeezing pressure and is easy to damage the squeezing shaft, so that the sludge treatment efficiency is reduced, and the service life of the treatment device is influenced.
Therefore, in order to solve the problem of processing the sludge with large impurities, a novel sludge processing device is needed to solve the problem and optimize the processing operation of the sludge.
SUMMERY OF THE UTILITY MODEL
In order to solve the technical problem, the utility model provides a handle high impurity content's anti-blocking type sludge processor.
The technical scheme of the utility model is that: an anti-blocking sludge processor for processing high impurity content comprises a device main body, wherein a groove for throwing sludge is formed in the upper surface of the device main body, and a plurality of sludge grooves communicated with the inside of the device main body are formed in the circumferential direction of the side wall of the groove;
each sludge tank of the device main body is provided with a filter belt assembly, each filter belt assembly comprises two filter belt assemblies which are symmetrically arranged, each filter belt assembly comprises a first transmission shaft, a second transmission shaft and a filter pressing belt, the first transmission shaft and the second transmission shaft are respectively connected with the front end and the rear end of the inside of each sludge tank through driving motors, the inner sides of the filter pressing belts in the middle of the two groups of filter belt assemblies are respectively provided with a long-diameter telescopic pressing wheel for auxiliary filter pressing, the pressing wheels are connected with the side walls at the two ends of each sludge tank through shaft rods, the wheel surfaces of the pressing wheels are circumferentially provided with a plurality of slotted holes for connecting arc-shaped pressing plates, and the lower ends of the rod parts of the arc-shaped pressing plates are connected with the slotted holes through springs;
the lower part of the device main body is provided with a sludge filter plate, the outer wall of the device main body is provided with a sludge discharge port corresponding to the upper part of the sludge filter plate, and the outer wall of the device main body is provided with a liquid discharge port corresponding to the lower part of the sludge filter plate.
The sludge processor of the utility model can carry out multi-port treatment on the sludge through the structural design of the groove and the plurality of sludge grooves, thereby improving the sludge treatment efficiency; and the filter-pressing clearance is controlled through the action of each filter belt assembly, so that the filter-pressing treatment operation under the condition of more sludge impurities can be met, the sludge treatment efficiency is obviously enhanced, and the service life of the device is prolonged.
Furthermore, the circumference of the upper surface of the sludge filter plate is provided with an elastic shifting plate, the elastic shifting plate is attached to one side of the inner wall of the device main body and is connected with the inner wall of the device main body at equal intervals through a plurality of elastic ropes, two sides of the sludge discharge port are respectively provided with a guide groove for limiting and guiding the elastic shifting plate, and the end parts of two ends of the elastic shifting plate are respectively provided with a pull ring for pulling the elastic shifting plate. Dial the board through setting up elasticity and can effectively optimize mud discharge operation behind the mud device filter-pressing, the annular of dialling the board through elasticity pastes and is equipped with a plurality of elasticity ropes with the assistance, makes it can effectively reset after the operation is used, and the pull ring operation through both sides outer end can carry out effective quick operation processing to mud simultaneously, makes mud accumulate the discharge mud mouth.
Furthermore, tooth surfaces for enhancing transmission of the filter pressing belt are distributed on the surfaces of the first transmission shaft, the second transmission shaft and the arc-shaped pressing plate, and tooth grooves meshed with the tooth surfaces are distributed on the inner side surface of the filter pressing belt. Through set up flank of tooth, tooth's socket to each component surface, can effectual improvement first transmission shaft, second transmission shaft etc. and the transmission efficiency of filter-pressing area to improve the filter-pressing dehydration effect to mud.
Furthermore, the middle part of the groove of the device main body is provided with a conical piece for guiding and dispersing sludge, and the conical piece is connected with a rotating motor output shaft arranged at the center of the inner top surface of the device main body. Through setting up the toper piece and utilizing the rotation motor drive to rotate, make it slowly rotate and disperse mud to make the quick even reposition of redundant personnel of mud to each sludge impoundment department, thereby supplementary improvement sludge treatment efficiency.
Further, the sludge grooves are all inclined downwards by 15-30 degrees, and the two side walls of the sludge grooves are provided with mud blocking strips at the positions corresponding to the filter pressing belt. Through being certain angle downward sloping setting to each sludge impoundment, can utilize mud self gravity to improve the filter-pressing treatment effect to mud to the treatment effeciency of reinforcing device.
Furthermore, a mud guard ring is arranged on the device body at the periphery of the groove in an enclosing mode. The mud ring can improve the mud input amount and prevent the mud from splashing outwards in the process of treating the mud.
The working method of the utility model is as follows:
putting sludge into a groove of a device main body, slowly rotating a conical piece by driving a rotating motor, slowly stirring and dispersing the sludge to enter each sludge groove, extruding and dehydrating the sludge under the action of a filter belt assembly, then dropping the sludge into a sludge filter plate of the device main body, and obtaining dehydrated sludge and sewage through a sludge discharge port and a liquid discharge port respectively;
the filter pressing principle of the filter belt assembly is as follows: the first transmission shaft and the second transmission shaft are driven by the driving motor to drive the filter-pressing belts to rotate, the contact gap between the two filter-pressing belts is controlled by the filter-pressing wheel in the middle of the filter-pressing belts, sludge enters the gap between the filter-pressing belts through the filter-pressing belts to squeeze and dewater the sludge, and when the sludge contains large solids, the gap between the filter-pressing belts at the two filter-pressing wheels is forced to be enlarged, and the spring is inwards compressed along the slotted hole under the action of the arc-shaped pressing plate to adapt to the variable gap, so that the structural loss of the device is reduced;
the poking principle of the elastic poking plate is as follows: after the sludge treatment is finished, the pull rings on the two sides of the elastic shifting plate are pulled to enable the two sides of the elastic shifting plate to be pulled outwards along the guide groove, so that the elastic shifting plate inside the elastic shifting plate moves outwards to scrape sludge on the sludge filter plate and enable the sludge filter plate to be discharged through the sludge discharge port, after the sludge is scraped, the pull rings on the two sides are loosened, and the elastic shifting rod is attached to and restored to the original position through the restoring effect of each elastic rope.
The utility model has the advantages that:
(1) the utility model discloses sludge processor passes through the structural design of recess and a plurality of sludge impoundment, can make mud carry out many mouthfuls of processing, improves sludge treatment efficiency.
(2) The utility model discloses sludge processor makes it can satisfy the filter-pressing treatment operation under to the more condition of mud impurity through the clearance of the effect control filter-pressing of each filter assembly to show the treatment effeciency and the extension fixture life of reinforcing mud.
(3) The utility model discloses a set up elasticity and dial the board and can effectively optimize row's mud operation, its structure can effectively reset after the operation is used, and the pull ring operation through the both sides outer end can carry out effective quick operation processing to mud, makes mud accumulate the discharge mud mouth.
Drawings
Fig. 1 is an external view of the sludge treating apparatus of the present invention.
Fig. 2 is a schematic view of the overall structure of the sludge treatment device of the present invention.
Fig. 3 is a schematic top view of the sludge treatment apparatus according to the present invention.
Fig. 4 is a schematic view of the structure of the filter belt assembly of the sludge treater of the present invention.
Fig. 5 is a schematic view of the structure of the pressing wheel of the sludge processor of the present invention.
Fig. 6 is a schematic view of the lower part of the sludge treater according to the present invention.
Fig. 7 is an enlarged view of the structure of fig. 6 according to the present invention.
The device comprises a device body, 11-grooves, 12-sludge grooves, 13-sludge filter plates, 14-sludge discharge ports, 15-liquid discharge ports, 16-guide grooves, 17-mud blocking strips, 18-mud blocking rings, 2-filter belt assemblies, 21-first transmission shafts, 22-second transmission shafts, 23-filter press belts, 3-press wheels, 31-groove holes, 32-arc-shaped press plates, 33-springs, 4-elastic shifting plates, 41-elastic ropes, 42-pull rings and 5-conical parts, wherein the device body is a hollow cylinder, and the device body is a hollow cylinder.
Detailed Description
As shown in fig. 1 and 2, an anti-blocking sludge processor for processing high impurity content comprises a device main body 1, wherein a groove 11 for throwing sludge is arranged on the upper surface of the device main body 1, and a plurality of sludge grooves 12 communicated with the inside of the device main body 1 are arranged on the side wall of the groove 11 in the circumferential direction;
as shown in fig. 2 and 3, each sludge tank 12 of the device main body 1 is provided with a filter belt component, the filter belt component comprises two filter belt assemblies 2 which are symmetrically arranged, each filter belt assembly 2 comprises a first transmission shaft 21, a second transmission shaft 22 and a filter pressing belt 23, the first transmission shaft 21 and the second transmission shaft 22 are respectively connected with the inner side walls of the front end and the rear end of the sludge tank 12 through driving motors, the inner sides of the filter pressing belts 23 in the middle of the two groups of filter belt assemblies 2 are respectively provided with a long and flexible pressing wheel 3 for auxiliary pressure pressing, the pressing wheels 3 are connected with the side walls at the two ends of the sludge tank 12 through shaft rods, the wheel surface circumference of the pressing wheels is provided with a plurality of slotted holes 31 for connecting arc-shaped pressing plates 32, and the lower ends of the rod parts of the arc-shaped pressing plates;
as shown in fig. 5, tooth surfaces for enhancing the transmission of the filter press belt 23 are distributed on the surfaces of the first transmission shaft 21, the second transmission shaft 22 and the arc-shaped pressing plate 32, and tooth grooves meshed with the tooth surfaces are distributed on the inner side surfaces of the filter press belt 23. The tooth surfaces and tooth grooves are formed in the outer surfaces of the components, so that the transmission efficiency of the first transmission shaft 21, the second transmission shaft 22 and the filter-pressing belt 23 can be effectively improved, and the filter-pressing dewatering effect on sludge is improved.
As shown in fig. 1 and 2, a sludge filter plate 13 is provided at the lower part of the device main body 1, a sludge discharge port 14 is provided at the outer wall of the device main body 1 corresponding to the upper position of the sludge filter plate 13, and a liquid discharge port 15 is provided at the outer wall corresponding to the lower position of the sludge filter plate 13. The middle part of the groove 11 of the device main body 1 is provided with a conical piece 5 for guiding and dispersing sludge, and the conical piece 5 is connected with a rotating motor output shaft arranged at the center of the inner top surface of the device main body 1. Through setting up conical member 5 and utilizing the rotation motor drive to rotate, make it slowly rotate and disperse mud to make the quick even reposition of redundant personnel of mud to 12 departments of each sludge impoundment, thereby supplementary improvement sludge treatment efficiency. The sludge grooves 12 are all inclined downwards by 15-30 degrees, and the corresponding positions of the two side walls of the sludge grooves 12 and the filter-pressing belt 23 are all provided with mud blocking strips 17. Through being certain angle downward sloping setting to each sludge impoundment 12, can utilize mud self gravity to improve the filter-pressing treatment effect to mud to the treatment effeciency of reinforcing device. A mud guard ring 18 is arranged on the device body 1 at the circumference of the groove 11. The mud-blocking ring 18 can improve the input amount of the mud and prevent the mud from splashing outwards in the process of treating the mud.
As shown in fig. 2, 6 and 7, the circumference of the upper surface of the sludge filtering plate 13 is provided with an elastic shifting plate 4, the elastic shifting plate 4 is connected with one side of the inner wall of the device main body 1, which is attached to the inner wall of the device main body, at equal intervals through a plurality of elastic ropes 41, two sides of the sludge discharge port 14 are respectively provided with a guide groove 16 for limiting and guiding the elastic shifting plate 4, and end parts of two ends of the elastic shifting plate 4 are respectively provided with a pull ring 42 for pulling the elastic shifting plate 4. Dial board 4 through setting up elasticity and can effectively optimize mud discharging operation behind the mud device filter-pressing, dial the annular of board 4 through elasticity and paste and be equipped with a plurality of elasticity ropes 41 with the assistance, make it can effectively reset after the operation is used, the pull ring 42 operation through both sides outer end can carry out effective quick operation processing to mud simultaneously, makes mud accumulate discharge mud mouth 14.
The sludge processor of the utility model can carry out multi-port treatment on the sludge through the structural design of the grooves 11 and the sludge grooves 12, thereby improving the sludge treatment efficiency; and the filter-pressing clearance is controlled through the action of each filter belt assembly 2, so that the filter-pressing treatment operation under the condition of more sludge impurities can be met, the sludge treatment efficiency is obviously enhanced, and the service life of the device is prolonged.
The working method of the sludge treater comprises the following steps:
putting sludge into a groove 11 of a device main body 1, slowly rotating a conical piece 5 by driving of a rotating motor, slowly stirring and dispersing the put sludge to enable the sludge to enter each sludge groove 12, extruding and dehydrating the sludge under the action of a filter belt assembly 2, then dropping the sludge into a sludge filter plate 13 of the device main body 1, and obtaining dehydrated sludge and sewage through a sludge discharge port 14 and a liquid discharge port 15 respectively;
the filter pressing principle of the filter belt assembly 2 is as follows: the first transmission shaft 21 and the second transmission shaft 22 are driven by a driving motor to drive the filter-pressing belts 23 to rotate, the contact gap between the two filter-pressing belts 23 is controlled by the pressing wheel 3 in the middle of the filter-pressing belts 23, sludge enters the gap between the filter-pressing belts 23 to squeeze and dewater the sludge, and when the sludge contains large solids, the gap between the filter-pressing belts 23 on the two filter-pressing belts 3 is forced to expand, and the spring 33 is compressed inwards along the slotted hole 31 under the action of the arc-shaped pressing plate 32 to adapt to the variable gap, so that the structural loss of the device is reduced;
the poking principle of the elastic poking plate 4 is as follows: after the sludge treatment is finished, pulling the pull rings 42 at the two sides of the elastic shifting plate 4 to pull the two sides outwards along the guide groove 16, so that the internal elastic shifting plate 4 moves outwards to scrape the sludge on the sludge filter plate 13 and the sludge is discharged through the sludge discharge port 15, and after the scraping is finished, loosening the pull rings 42 at the two sides and enabling the elastic shifting rod 4 to be attached and restored to the original position through the restoring action of each elastic rope 41;
wherein, the drive motor, the rotating motor and the like are all selected from the existing commercially available brand motors or are subjected to shape adjustment according to the existing motor products so as to adapt to the installation requirements of the device; the above-mentioned elastic pick-up plate 4 is made of a corrosion-resistant rubber sheet.

Claims (6)

1. The anti-blocking sludge processor for processing high impurity content is characterized by comprising a device main body (1), wherein the upper surface of the device main body (1) is provided with a groove (11) for throwing sludge, and the side wall of the groove (11) is circumferentially provided with a plurality of sludge grooves (12) communicated with the inside of the device main body (1);
each sludge tank (12) of the device main body (1) is respectively provided with a filter belt component, the filter belt component comprises two filter belt assemblies (2) which are symmetrically arranged, the filter belt assemblies (2) comprise a first transmission shaft (21), a second transmission shaft (22) and a filter pressing belt (23), the first transmission shaft (21) and the second transmission shaft (22) are respectively connected with the side walls of the front end and the rear end in the sludge tank (12) through a driving motor, the inner sides of the filter pressing belts (23) in the middle of the two groups of filter belt assemblies (2) are respectively provided with a pressing wheel (3) with a telescopic diameter for auxiliary filter pressing, the pressing wheel (3) is connected with the side walls at two ends of the sludge tank (12) through a shaft lever, and the circumferential direction of the wheel surface is provided with a plurality of slotted holes (31) for connecting arc-shaped pressing plates (32), the lower end of the rod part of the arc-shaped pressing plate (32) is connected with the slotted hole (31) through a spring (33);
the device is characterized in that a sludge filter plate (13) is arranged at the lower part of the device main body (1), a sludge discharge port (14) is arranged at the position, corresponding to the upper position of the sludge filter plate (13), of the outer wall of the device main body (1), and a liquid discharge port (15) is arranged at the position, corresponding to the lower position of the sludge filter plate (13), of the outer wall of the device main body.
2. The anti-blocking sludge processor for processing high impurity content according to claim 1, wherein the periphery of the upper surface of the sludge filter plate (13) is provided with an elastic shifting plate (4), the elastic shifting plate (4) is attached to one side of the inner wall of the device body (1) and is connected with the inner wall of the device body (1) at equal intervals through a plurality of elastic ropes (41), two sides of the sludge discharge port (14) are respectively provided with a guide groove (16) for limiting and guiding the elastic shifting plate (4), and the end parts of two ends of the elastic shifting plate (4) are respectively provided with a pull ring (42) for pulling the elastic shifting plate (4).
3. The anti-blocking sludge processor for processing high impurity content according to claim 1, wherein tooth surfaces for enhancing the transmission of the filter-pressing belt (23) are distributed on the surfaces of the first transmission shaft (21), the second transmission shaft (22) and the arc-shaped pressing plate (32), and tooth grooves meshed with the tooth surfaces are distributed on the inner side surface of the filter-pressing belt (23).
4. The anti-blocking sludge processor for processing high impurity content according to claim 1, wherein the middle of the groove (11) of the device body (1) is provided with a conical piece (5) for guiding and dispersing sludge, and the conical piece (5) is connected with a rotating motor output shaft arranged at the center of the inner top surface of the device body (1).
5. The anti-blocking sludge processor for processing high impurity content according to claim 1, wherein the sludge tank (12) is inclined downwards by 15-30 degrees, and the two side walls of the sludge tank (12) are provided with sludge blocking strips (17) at the positions corresponding to the filter-pressing belt (23).
6. The anti-clogging sludge treater for treating high impurity content according to claim 1, characterized in that a sludge-blocking ring (18) is provided around the main body (1) at the circumference of the groove (11).
CN202021724409.5U 2020-08-18 2020-08-18 Anti-blocking sludge processor for processing high impurity content Active CN213085796U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202021724409.5U CN213085796U (en) 2020-08-18 2020-08-18 Anti-blocking sludge processor for processing high impurity content

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202021724409.5U CN213085796U (en) 2020-08-18 2020-08-18 Anti-blocking sludge processor for processing high impurity content

Publications (1)

Publication Number Publication Date
CN213085796U true CN213085796U (en) 2021-04-30

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Application Number Title Priority Date Filing Date
CN202021724409.5U Active CN213085796U (en) 2020-08-18 2020-08-18 Anti-blocking sludge processor for processing high impurity content

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CN (1) CN213085796U (en)

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