CN213084973U - Cutting machine detection device and production line - Google Patents

Abstract

The utility model belongs to the technical field of the production and processing of membrane product, a cutting machine detection device and production line are disclosed. This cutting machine detection device includes: the film cutting machine is configured to convey a to-be-cut rolled film and cut the to-be-cut rolled film into a finished rolled film along the width direction of the to-be-cut rolled film; the light source mechanism is arranged on the bracket along the width direction of the to-be-cut rolled film; the detection mechanism is arranged on the bracket and is used for detecting the width of the finished rolled film; and the static eliminating mechanism is arranged on the support along the width direction of the to-be-cut rolled film and is positioned below the detection mechanism, and is used for eliminating static of the finished rolled film. According to the detection device of the splitting machine, the light source mechanism is used for illuminating the finished rolled film so as to provide necessary detection brightness for the detection mechanism. The detection mechanism can scan and shoot and is used for detecting the width of the finished product rolled film and ensuring the quality of the finished product rolled film. The static elimination mechanism can eliminate static, ensure personal safety and has good safety.

Description

Cutting machine detection device and production line

Technical Field

The utility model relates to a membrane product production and processing technology field especially relates to a cutting machine detection device and production line.

Background

The splitting machine is mainly used in the industries of packaging and the like and is used for splitting continuously produced strip materials with different widths, lengths and thicknesses into finished products with various specifications required by users.

In the prior art, multiple workers adopt a strobe light to observe and monitor the slitting quality in the slitting process, the method is easily influenced by factors such as experience, psychology and physiology of the observers, and the stability and accuracy are poor. The examination time lag is large. The theory according to the detection also has certain limitation and inaccuracy, the product quality on the splitting machine which runs at high speed cannot be detected, unqualified products flow into the next procedure, and serious rework phenomenon is directly caused, so that the production efficiency is reduced, and the product quality is influenced. If the manual detection is relied on, the labor intensity is high, the working difficulty is high, and the detection reliability is poor.

In addition, in the slitting process, the problem of static exists, paper scraps can be adsorbed, or a large amount of dust, impurities and the like diffused in air can be absorbed, the quality of finished products is influenced, or rolling slippage and irregular rolling are caused due to mutual repulsion, and the appearance is influenced. In severe cases, even if air discharge may occur due to an ultra-high potential, resulting in electric shock or fire, the damage is quite serious, especially directly threatening the personal safety of the operators.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide a cutting machine detection device and production line for the quality testing of roll membrane gets rid of static, improves production efficiency.

To achieve the purpose, the utility model adopts the following technical proposal:

a slitter detection apparatus, comprising:

the film cutting machine is configured to convey a to-be-cut rolled film and cut the to-be-cut rolled film into a finished rolled film along the width direction of the to-be-cut rolled film;

the light source mechanism is arranged on the bracket along the width direction of the to-be-cut rolled film;

the detection mechanism is arranged on the bracket and is used for detecting the width of the finished rolled film;

and the static eliminating mechanism is arranged on the support along the width direction of the to-be-cut rolled film and is positioned below the detection mechanism, and is used for eliminating static of the finished rolled film.

Preferably, the detection mechanism includes:

the detection supporting seat is arranged on the bracket;

a camera for detecting the width of the finished roll of film;

and one end of the adjusting component is arranged on the detection supporting seat, the other end of the adjusting component is connected to the camera, and the adjusting component is used for adjusting the angle of the camera relative to the support.

Preferably, the adjustment assembly comprises:

the first adjusting piece can rotate relative to the detection supporting seat and is detachably connected with the detection supporting seat;

the second adjusting piece can rotate relative to the first adjusting piece and is detachably connected with the first adjusting piece, and the camera is arranged on the second adjusting piece.

Preferably, a plurality of first mounting holes are formed in the detection support seat, a plurality of first adjusting holes are formed in the first adjusting piece corresponding to the first mounting holes, and each first connecting piece penetrates through one first mounting hole and one first adjusting hole.

Preferably, a plurality of second mounting holes are formed in the first adjusting member, a plurality of second adjusting holes are formed in the second adjusting member corresponding to the second mounting holes, and each second connecting member is respectively inserted into one second mounting hole and one second adjusting hole.

Preferably, the light source mechanism includes:

the light source comprises a light source body, wherein a connecting shaft is arranged at the end part of the light source body;

the mounting seat, it set up in on the support be provided with the via hole on the mounting seat, the connecting axle is worn to locate the via hole.

Preferably, the light source mechanism further comprises a fixing piece, wherein a vertical groove is formed in the top surface of the mounting seat, the vertical groove is communicated with the via hole and divides the mounting seat into two sub-bodies, and the fixing piece is respectively arranged in the vertical groove and the two sub-bodies in a penetrating mode.

Preferably, the static elimination mechanism includes:

the mounting rack is erected on the bracket;

and the static eliminator is arranged on one side, close to the splitting machine, of the mounting frame and is of a strip-shaped structure.

In order to achieve the purpose, the utility model also provides a production line, including cutting machine and foretell cutting machine detection device, cutting machine detection device set up in on the cutting machine.

Preferably, the splitting machine comprises a conveying mechanism, a rotary cutting mechanism and a material receiving mechanism, wherein the conveying mechanism is used for conveying the to-be-cut roll film, the rotary cutting mechanism is used for cutting the to-be-cut roll film into a finished roll film, and the material receiving mechanism is used for winding the finished roll film.

The utility model has the advantages that:

the utility model provides a cutting machine detection device sets up on the support along the width direction who waits to cut the roll membrane through light source mechanism, and light source mechanism is used for illuminating the finished product and rolls up the membrane, provides necessary detection luminance for detection mechanism. Set up on the support through detection mechanism, detection mechanism can scan and shoot for detect the width that the finished product rolled up the membrane, guarantee the quality that the finished product rolled up the membrane, avoid the defective work to flow into the condition of next process. Compared with the prior art which adopts manual detection, the automatic detection device has the advantages of time and labor saving, high production efficiency, high detection precision and good reliability, and reduces the labor burden of operators. Set up on the support and lie in detection mechanism's below along the width direction who waits to cut the roll membrane through static elimination mechanism for eliminate the static of finished product roll membrane, avoid because of static adsorbs dust, impurity and repulsions each other on finished product roll membrane and cause the condition that the rolling skidded, rolling is uneven, guarantees the quality that finished product roll membrane, and in addition, static elimination mechanism can eliminate static, guarantees personal safety, and the security is good.

The utility model provides a production line through set up the quick-witted detection device of cutting on the cutting machine, compact structure, and quick-witted detection device is cut in the direct mount on the cutting machine, simple to operate, and production efficiency is higher.

Drawings

FIG. 1 is a schematic view of the production line of the present invention;

FIG. 2 is a schematic view of another perspective of the production line of the present invention;

FIG. 3 is a schematic structural view of a detection mechanism in the detection device of the slitting machine of the present invention;

FIG. 4 is a schematic structural view of a light source mechanism in the detecting device of the slitting machine of the present invention;

fig. 5 is the schematic structural diagram of the static elimination mechanism in the detecting device of the splitting machine of the present invention.

In the figure:

1. splitting machine; 2. a support; 3. a light source mechanism; 4. a detection mechanism; 5. a static electricity eliminating mechanism;

31. a light source body; 311. a connecting shaft; 32. a mounting seat; 321. a via hole; 322. a vertical slot;

41. detecting the supporting seat; 42. a camera; 43. an adjustment assembly;

431. a first adjustment member; 432. a second adjustment member;

51. a mounting frame; 52. a static eliminator.

Detailed Description

In order to make the technical problems, technical solutions and technical effects achieved by the present invention more clear, the embodiments of the present invention will be described in further detail with reference to the accompanying drawings, and obviously, the described embodiments are only some embodiments, not all embodiments of the present invention. Based on the embodiments in the present invention, all other embodiments obtained by those skilled in the art without creative efforts belong to the protection scope of the present invention.

In the description of the present invention, unless expressly stated or limited otherwise, the terms "connected," "connected," and "fixed" are to be construed broadly, e.g., as meaning permanently connected, detachably connected, or integral to one another; can be mechanically or electrically connected; either directly or indirectly through intervening media, either internally or in any other relationship. The specific meaning of the above terms in the present invention can be understood in specific cases to those skilled in the art.

In the present application, unless otherwise expressly stated or limited, a feature "on" or "under" a second feature may include direct contact with the second feature, or may include contact with the second feature not directly but through another feature therebetween. Also, a feature "on," "above," and "above" a second feature includes a feature that is directly above and obliquely above the second feature, or simply means that the feature is at a higher level than the second feature. Features "below," "beneath," and "beneath" a second feature include the feature being directly below and obliquely below the second feature, or merely indicating that the feature is at a lesser level than the second feature.

The technical solution of the present invention is further explained by the following embodiments with reference to the accompanying drawings.

The embodiment provides a production line, which is suitable for producing and manufacturing a rolled film with a belt-shaped structure, wherein the rolled film to be cut is a lithium battery isolation film. As shown in fig. 1-2, the production line includes a slitting machine 1 and a slitting machine detection device, the slitting machine 1 is configured to convey a roll film to be slit and cut the roll film to be slit into a finished roll film along a width direction thereof, and the slitting machine detection device is disposed on the slitting machine 1 and is used for detecting the finished roll film.

After the splitting machine 1 finishes rotary cutting of the finished rolled film, the splitting machine detection device detects the width of the finished rolled film and transmits the information to the controller, the controller analyzes and processes the information through corresponding software, and if the width of the finished rolled film is abnormal, the controller controls the alarm to give an alarm for prompt, so that the splitting machine 1 can be adjusted in time, and the quality of the finished rolled film is guaranteed.

The production line that this embodiment provided through set up cutting machine detection device on cutting machine 1, compact structure, and direct mount cutting machine detection device on cutting machine 1, simple to operate, production efficiency is higher.

Further, the splitting machine 1 includes a base, and a conveying mechanism (not shown), a rotary cutting mechanism (not shown) and a material receiving mechanism (not shown) all disposed on the base, and the base plays a role of integral support. The conveying mechanism is used for conveying the to-be-cut roll film, the rotary cutting mechanism is used for cutting the to-be-cut roll film into a finished product roll film, and the receiving mechanism is used for rolling the finished product roll film. Under the mutual cooperation of the conveying mechanism, the rotary cutting mechanism and the material receiving mechanism, the conveying and cutting of the to-be-cut rolled film and the winding process of the finished rolled film are realized, and the production efficiency is high due to the cooperation.

Specifically, conveying mechanism includes unreeling roller, wind-up roll, unreels the driving source, rolling driving source and tensioning roller, unreels the driving source and sets up on the base, unreels the output of driving source and connects in unreeling the roller, makes to unreel the roller and rotate the setting for the base. The rolling driving source is arranged on the base, and the output end of the rolling driving source is connected to the rolling roller, so that the rolling roller is arranged in a rotating mode relative to the base. The tensioning roller is arranged on the base in a penetrating mode and is arranged in a rotating mode relative to the base, and the film to be cut is wound on the unwinding roller, the winding roller and the tensioning roller respectively. When the unwinding driving source drives the unwinding roller to rotate, the winding driving source drives the winding roller to rotate, the movement of the film to be cut and the rotation of the tensioning roller are driven, the tensioning roller plays a driven role and tensions the film to be cut so as to convey the film to be cut to the lower part of the rotary cutting mechanism.

Further, the rotary cutting mechanism comprises a rotary cutting driving source and a rotary cutter, wherein the output end of the rotary cutting driving source is connected to the rotary cutter, and the rotary cutting driving source drives the rotary cutter to rotate. Optionally, the number of the rotary cutters may be multiple, and the multiple rotary cutters are arranged on the output shaft of the rotary cutting drive source at intervals in parallel to cut the to-be-cut rolled film in the width direction to form multiple finished rolled films.

It can be understood that the number of finished product roll films corresponds to the number of material receiving mechanisms, and each material receiving mechanism is used for rolling and receiving one roll of finished product roll films.

It can be understood that receiving agencies can set up respectively in cutting machine detection device's both sides, makes the receiving agencies of both sides can receive the material simultaneously, need not to wait for, saves production time, and production efficiency is higher.

This embodiment example still provides a cutting machine detection device, as shown in fig. 1-2, this cutting machine detection device still includes support 2, light source mechanism 3, detection mechanism 4 and electrostatic elimination mechanism 5, and support 2 erects on cutting machine 1, and support 2 has played the effect of whole support. The light source mechanism 3 is provided on the support 2 in the width direction of the roll film to be cut. Detection mechanism 4 sets up on support 2, and detection mechanism 4 is used for detecting the width of finished product roll membrane. The static eliminating mechanism 5 is arranged on the bracket 2 along the width direction of the roll film to be cut and is positioned below the detection mechanism 4 and used for eliminating the static of the finished roll film.

The detection device of the slitting machine provided by the embodiment is arranged on the bracket 2 along the width direction of the to-be-cut rolled film through the light source mechanism 3, and the light source mechanism 3 is used for illuminating the finished rolled film so as to provide necessary detection brightness for the detection mechanism 4. Set up on support 2 through detection mechanism 4, detection mechanism 4 can scan and shoot for detect the width that the finished product rolled up the membrane, guarantee the quality that the finished product rolled up the membrane, avoid the defective work to flow into the condition of next process. Compared with the prior art which adopts manual detection, the automatic detection device has the advantages of time and labor saving, high production efficiency, high detection precision and good reliability, and reduces the labor burden of operators. Set up on support 2 and be located detection mechanism 4's below along the width direction who waits to cut the roll membrane through static elimination mechanism 5 for eliminate the static of finished product roll membrane, avoid because of static adsorb dust, impurity and repel each other on finished product roll membrane and cause the condition that the rolling skidded, the rolling is uneven, guarantee the quality of finished product roll membrane, in addition, static elimination mechanism 5 can eliminate static, guarantees personal safety, and the security is good.

Because receiving agencies can set up respectively in cutting machine detection device's both sides, in order to guarantee the effective monitoring to the finished product roll membrane, cutting machine detection device includes two sets of detection mechanism 4, and every group detection mechanism 4 is used for detecting the finished product roll membrane of unilateral. It should be noted that the positions where the two sets of detection mechanisms 4 are mounted on the frame 2 may be different, and may be adjusted according to the actual position of the finished film roll.

Specifically, as shown in fig. 3, the detecting mechanism 4 includes a detecting support 41, a camera 42 and an adjusting component 43, the detecting support 41 is disposed on the bracket 2, and the detecting support 41 plays a role of supporting and mounting. The camera 42 may be scan shot for detecting the width of the finished roll of film. One end of the adjusting component 43 is arranged on the detection support base 41, the other end of the adjusting component 43 is connected to the camera 42, and the adjusting component 43 is used for adjusting the angle of the camera 42 relative to the support 2 so as to ensure the detection accuracy of the finished rolled film.

Specifically, the adjusting assembly 43 includes a first adjusting member 431 and a second adjusting member 432, the first adjusting member 431 can rotate relative to the detection support 41 and can be detachably connected with the detection support, the second adjusting member 432 can rotate relative to the first adjusting member 431 and can be detachably connected with the detection support, and the camera 42 is arranged on the second adjusting member 432. The first adjusting part 431 performs a primary angle adjustment, and the second adjusting part 432 performs a secondary angle adjustment. Under the combined action of the first adjusting part 431 and the second adjusting part 432, the angle adjusting range of the camera 42 is large, and the angle adjustment of the camera 42 is convenient.

Preferably, a plurality of first mounting holes are formed in the detection support 41, the plurality of first mounting holes are uniformly formed in the circular area of the detection support 41 in the circumferential direction, a plurality of first adjusting holes are formed in the first adjusting member 431 corresponding to the first mounting holes, and the plurality of first adjusting holes are uniformly formed in the circular area of the first adjusting member 431 in the circumferential direction. The first connecting piece is specifically a first bolt, and each first connecting piece respectively penetrates through one first mounting hole and one first adjusting hole. Each first adjusting member 431 can select a different first mounting hole, thereby realizing that the first adjusting member 431 is inclined at an angle in the finished roll film width direction with respect to the detection support base 41.

Preferably, a plurality of second mounting holes are formed in the first adjusting member 431, the plurality of second mounting holes are circumferentially and uniformly formed in a circular area of the first adjusting member 431, a plurality of second adjusting holes are formed in the second adjusting member 432 corresponding to the second mounting holes, and the plurality of second adjusting holes are circumferentially and uniformly formed in a circular area of the second adjusting member 432. The second connecting piece is specifically a second bolt, each second connecting piece is respectively arranged in one second mounting hole and one second adjusting hole in a penetrating mode, and each second adjusting piece 432 can select different second mounting holes, so that the second adjusting piece 432 is inclined relative to the first adjusting piece 431 along the angle of the finished rolled film in the length direction.

Further, as shown in fig. 4, the light source mechanism 3 includes a light source body 31 and a mounting seat 32, the mounting seat 32 is disposed on the bracket 2, and the mounting seat 32 is used for mounting the light source body 31. The end of the light source body 31 is provided with a connecting shaft 311, the mounting seat 32 is provided with a through hole 321, and the connecting shaft 311 penetrates through the through hole 321, so that the fixing effect is good.

In order to further improve the installation stability of the light source body 31, the light source mechanism 3 further comprises a fixing member, a vertical groove 322 is formed in the top surface of the installation seat 32, the vertical groove 322 is communicated with the via hole 321 and divides the installation seat 32 into two sub bodies, and the vertical groove 322 is arranged, so that a certain activity space exists between the two sub bodies, and the angle of the connecting shaft 311 can be conveniently adjusted. After the connecting shaft 311 is adjusted to a proper angle, the fixing piece is specifically a screw, the fixing piece respectively penetrates through the vertical groove 322 and the two sub-bodies, so that the outer wall of the connecting shaft 311 is tightly attached to the inner wall of the through hole 321, and the structural stability is good.

Further, as shown in fig. 5, the static eliminating mechanism 5 includes a mounting bracket 51 and a static eliminator 52, the mounting bracket 51 is mounted on the bracket 2, and the mounting bracket 51 is used for mounting the static eliminator 52. The static eliminator 52 is arranged on one side of the mounting frame 51 close to the slitting machine 1, and the static eliminator 52 is of a strip-shaped structure, so that static elimination can be conveniently carried out on finished rolled films on one side at the same time. The static eliminator 52 comprises a high-voltage power generator and a discharge electrode, air is ionized into a large number of positive and negative ions through tip high-voltage corona discharge, then the large number of positive and negative ions are blown to the surface of a finished product roll film by wind to neutralize static electricity, or the static eliminator 52 is directly close to the surface of the finished product roll film to neutralize the static electricity, and the static eliminating effect is good.

In the description herein, it is to be understood that the terms "upper", "lower", "right", and the like are used in an orientation or positional relationship based on that shown in the drawings for convenience of description and simplicity of operation, and do not indicate or imply that the referenced device or element must have a particular orientation, be constructed in a particular orientation, and be operated, and therefore should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and "third" are used merely for descriptive purposes and are not intended to have a special meaning.

In the description herein, references to the description of "an embodiment," "an example" or the like are intended to mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, the schematic representations of the terms used above do not necessarily refer to the same embodiment or example.

In addition, the foregoing is only the preferred embodiment of the present invention and the technical principles applied thereto. It will be understood by those skilled in the art that the present invention is not limited to the particular embodiments described herein, but is capable of various obvious changes, rearrangements and substitutions as will now become apparent to those skilled in the art without departing from the scope of the invention. Therefore, although the present invention has been described in greater detail with reference to the above embodiments, the present invention is not limited to the above embodiments, and may include other equivalent embodiments without departing from the scope of the present invention.

Claims (10)

1. The utility model provides a cutting machine detection device which characterized in that includes:

the film cutting machine comprises a support (2) erected on a splitting machine (1), wherein the splitting machine (1) is configured to convey a to-be-cut rolled film and cut the to-be-cut rolled film into a finished rolled film along the width direction of the to-be-cut rolled film;

a light source mechanism (3) which is arranged on the bracket (2) along the width direction of the to-be-cut rolled film;

the detection mechanism (4) is arranged on the bracket (2), and the detection mechanism (4) is used for detecting the width of the finished rolled film;

and the static eliminating mechanism (5) is arranged on the bracket (2) along the width direction of the to-be-cut rolled film and is positioned below the detection mechanism (4) and used for eliminating static of the finished rolled film.

2. Machine testing device according to claim 1, characterised in that said testing mechanism (4) comprises:

a detection support seat (41) arranged on the bracket (2);

a camera (42) for detecting the width of the finished roll of film;

and one end of the adjusting component (43) is arranged on the detection supporting seat (41), the other end of the adjusting component is connected to the camera (42), and the adjusting component (43) is used for adjusting the angle of the camera (42) relative to the bracket (2).

3. Machine testing device according to claim 2, characterized in that said adjustment assembly (43) comprises:

a first adjusting member (431), wherein the first adjusting member (431) can rotate relative to the detection supporting seat (41) and is detachably connected with the detection supporting seat;

a second adjusting member (432), the second adjusting member (432) being rotatable relative to the first adjusting member (431) and detachably connected thereto, the second adjusting member (432) being provided with the camera (42).

4. The slitter detection apparatus according to claim 3, wherein a plurality of first mounting holes are formed in the detection support (41), a plurality of first adjusting holes are formed in the first adjusting member (431) corresponding to the first mounting holes, and each first connecting member is respectively inserted into one of the first mounting holes and the first adjusting hole.

5. The slitter detection apparatus according to claim 4, wherein a plurality of second mounting holes are formed in the first adjusting member (431), a plurality of second adjusting holes are formed in the second adjusting member (432) corresponding to the second mounting holes, and each second connecting member is respectively inserted into one of the second mounting holes and the second adjusting hole.

6. The machine testing device according to claim 1, characterized in that said light source mechanism (3) comprises:

a light source body (31), wherein a connecting shaft (311) is arranged at the end part of the light source body (31);

and the mounting seat (32) is arranged on the support (2), a through hole (321) is formed in the mounting seat (32), and the connecting shaft (311) penetrates through the through hole (321).

7. The slitter detection apparatus according to claim 6, wherein the light source mechanism (3) further comprises a fixing member, a vertical slot (322) is formed on a top surface of the mounting seat (32), the vertical slot (322) is communicated with the through hole (321) and divides the mounting seat (32) into two sub-bodies, and the fixing member is respectively inserted into the vertical slot (322) and the two sub-bodies.

8. A machine testing device according to claim 1, characterized in that said static elimination mechanism (5) comprises:

the mounting rack (51) is erected on the bracket (2);

the static eliminator (52) is arranged on one side, close to the splitting machine (1), of the mounting frame (51), and the static eliminator (52) is of a strip-shaped structure.

9. A production line, characterized in that it comprises a splitting machine (1) and a splitting machine detection device according to any one of claims 1 to 8, said splitting machine detection device being arranged on said splitting machine (1).

10. The production line according to claim 9, characterized in that the slitting machine (1) comprises a conveying mechanism for conveying the film roll to be slit, a rotary cutting mechanism for cutting the film roll to be slit into a finished film roll, and a material receiving mechanism for winding the finished film roll.

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