CN213084218U - Quantitative discharging device for refractory material adhesive - Google Patents
Quantitative discharging device for refractory material adhesive Download PDFInfo
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- CN213084218U CN213084218U CN202021901480.6U CN202021901480U CN213084218U CN 213084218 U CN213084218 U CN 213084218U CN 202021901480 U CN202021901480 U CN 202021901480U CN 213084218 U CN213084218 U CN 213084218U
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Abstract
The utility model discloses a refractory material adhesive quantitative blanking device, which comprises a storage heating tank fixed on a beam, a sand mixer arranged on the ground below the storage heating tank, a controller, a control panel and a weighing and discharging device arranged on one side of the storage heating tank, the weighing and discharging device comprises a hanging and fixing vertical rod, a material containing barrel and a weight sensor, one end of the hanging and fixing vertical rod is fixed on a cross beam at one side of the material storage heating tank, and the other end is downwards provided with and fixed with the weighing sensor, the utility model has unique structure and convenient use, the material containing barrel can automatically weigh when bearing the adhesive, and automatically stops discharging the adhesive into the charging bucket according to the preset weight, has simple operation, does not need manual work to repeatedly weigh the adhesive, thereby solving the problems of low efficiency, high cost and long time consumption of manual adhesive adding and improving the effect of raw material mixing.
Description
Technical Field
The utility model belongs to the technical field of the ration feed, concretely relates to refractory material adhesive ration unloader.
Background
Magnesia carbon bricks are produced by using a high-melting point basic oxide magnesium oxide (melting point 2800 ℃) and a high-melting point carbon material which is difficult to be infiltrated by slag as raw materials, and adding various non-oxide additives. The composite non-charring refractory material is made up by using carbon binding agent.
When the magnesia carbon brick is manufactured, the selected raw materials are mixed according to the specified proportion, then the adhesive with the matched weight is added for mulling, a planetary roller mill or a high-speed roller mill is usually adopted for mulling, before the adhesive is used, the adhesive needs to be heated to be liquefied, so that the fluidity of the adhesive is enhanced, so as to ensure the uniformity of the mulling, the existing adhesive is added in a way that the heated adhesive is poured into a sand mixer by a barrel manually, however, the manual addition of the adhesive has low efficiency and high cost, and because the weight of the adhesive cannot be accurately controlled by manual work, therefore, when the heated adhesive is contained in the barrel, the adhesive needs to be reweighed to confirm the weight of the adhesive, the operation is complicated, the time is wasted, and in the process of repeated weighing, the adhesive can be cooled to generate the caking phenomenon, and the mixing effect is influenced.
SUMMERY OF THE UTILITY MODEL
The defect and the problem that exist to current adhesive, the utility model provides a refractory material adhesive ration unloader, containing bucket can automatic weighing when accepting the adhesive to according to predetermineeing weight automatic stop to the binder of discharging in the containing bucket, convenient to use, easy operation does not need the manual work to weigh repeatedly the adhesive, thereby has solved artifical adding adhesive inefficiency, with high costs, the long problem of spent time, has improved the effect that the raw materials was thoughtlessly practised.
The utility model provides a scheme that its technical problem adopted is: a refractory material adhesive quantitative blanking device comprises a storage heating tank fixed on a cross beam, a sand mixer arranged on the ground below the storage heating tank, a controller, a control panel and a weighing and discharging device arranged on one side of the storage heating tank, wherein the weighing and discharging device comprises a hanging and fixing vertical rod, a material containing barrel and a weight sensor; the bottom of storage heating tank bucket is equipped with the bin outlet and the joining in marriage is connected with pneumatic valve, and pneumatic valve's drive end passes through the trachea and is connected with the air pump, fixedly connected with arranges the material pipe on pneumatic valve's the discharge gate, arranges the other end downward sloping of material pipe and stretches into in the upper end of holding vessel opens mouthful, weighing sensor and air pump have been connected through controller and control panel and have been constituted row material control system.
Furthermore, the output end of the air pump is provided with a three-way electromagnetic valve in a matching mode, the three-way electromagnetic valve is in control connection with the controller, the discharge valve on the material containing barrel is a common pneumatic valve, and the drive ends of the discharge valve and the pneumatic valve are respectively connected with the first output port and the second output port of the three-way electromagnetic valve through air pipes.
Furthermore, a blanking pipe is connected to a blanking port of the discharging valve in a matched manner, and the other end of the discharging pipe inclines downwards towards the other end of the blanking pipe and extends into the sand mixer.
Furthermore, heating wires are wound on the discharge pipe, the blanking pipe, the discharge valve and the pneumatic valve, and the heating wires are connected with a power supply through a controller.
Furthermore, the hoisting frame comprises a fixing rod which is arranged above the material containing barrel at a flat interval, the left end and the right end of the fixing rod are respectively welded and fixed on the circumferential side surfaces of the left end and the right end of the material containing barrel through connecting rods, and the middle of the fixing rod is fixedly connected with the weight measuring end of the weighing sensor.
The utility model has the advantages that: the utility model provides a refractory material adhesive ration unloader, the structure is unique, including fixing the storage heating tank on the crossbeam, still include total controller and set up the discharge device of weighing in storage heating tank one side, the discharge device of weighing includes hanging solid montant, containing bucket and weight inductor, hang solid montant's one end and fix on the crossbeam of storage heating tank one side, the other end sets up downwards and is fixed with weighing sensor, weighing sensor is located the below of storage heating tank, and containing bucket is fixed connection together through hanging solid frame and weighing sensor's side weight end, and weighing sensor is used for confirming the weight of the adhesive in the containing bucket; the bottom of the storage heating tank is provided with a discharge port and is matched and connected with a pneumatic valve, the driving end of the pneumatic valve is connected with an air pump through an air pipe, a discharge pipe is fixedly connected onto the discharge port of the pneumatic valve, the other end of the discharge pipe inclines downwards to extend into the upper end opening of the storage tank, the weighing sensor and the air pump are connected with the control panel through the controller to form a discharge control system, the weight of the adhesive discharged from the storage heating tank can be automatically controlled through the discharge control system, and when the discharge control system detects that the weight of the adhesive in the storage tank reaches a preset value, the discharge control system can automatically control the pneumatic valve to be closed, so that the weight of the adhesive can be accurately controlled, manual repeated weighing is not needed, the time for adding the adhesive is shortened, the bottom end of the storage tank is provided with a discharge valve, and the discharge pipe is connected onto the discharge port of the discharge, the other end downward sloping of arranging the material pipe downwards of the other end of row material pipe stretches into the roller mill, opens the binder in the containing bucket behind the relief valve and can flow into the roller mill automatically, and it is convenient, swift to add to arrange the material pipe, the heater strip has all been twined on relief valve, relief valve and the start-up valve, can directly arrange the material pipe through the heater strip, the relief valve heats with the start-up valve, prevents that the sticky adhesive from taking place the caking phenomenon in arranging material pipe, relief valve or start-up valve internal cooling, causes the jam.
The defect and the problem that exist to current adhesive, the utility model provides a refractory material adhesive ration unloader, containing bucket can automatic weighing when accepting the adhesive to according to predetermineeing weight automatic stop to the binder of discharging in the containing bucket, convenient to use, easy operation does not need the manual work to weigh repeatedly the adhesive, thereby has solved artifical adding adhesive inefficiency, with high costs, the long problem of spent time, has improved the effect that the raw materials was thoughtlessly practised.
Drawings
Fig. 1 is a schematic structural diagram of the present invention.
Figure 2 is the utility model discloses hoist and mount frame structure sketch map.
FIG. 3 is a block diagram of the discharge control system of the present invention.
Fig. 4 is a schematic view of the connection of the three-way solenoid valve of the present invention.
Reference numbers in the figures: 1 is the crossbeam, 2 is storage heating tank, 21 is pneumatic valve, 22 is the trachea, 23 is arranged the material pipe, 31 is for hanging solid montant, 311 is the triangle mount, 32 is flourishing storage bucket, 321 is hanging the frame, 3211 is the dead lever, 3212 is the connecting rod, 33 is weighing sensor, 34 is arranged the material valve, 35 is the unloading pipe, 4 is the electric wire.
Detailed Description
The present invention will be further explained with reference to the drawings and examples.
Example 1
This embodiment provides a refractory material adhesive ration unloader, as shown in fig. 1, including fixing storage heating tank 2 on crossbeam 1, be equipped with the roller mill on the ground of storage heating tank 2 below, still include the controller, control panel and the row's of weighing device of setting in storage heating tank one side, storage heating tank 2 is equipped with the heating tank of zone of heating in the ordinary bilayer formula, contain the adhesive in storage heating tank 2, storage heating tank 2 can heat the adhesive in storage heating tank 2 automatically, make its liquefaction, and the heating method of storage heating tank 2 has the multiple, for example: heating oil and heating pipes are arranged in the heating layer of the storage heating tank 2, the heating oil is heated through the heating pipes, and the storage heating tank 2 can be uniformly heated integrally.
The bottom of storage heating tank bucket 2 is equipped with the bin outlet and the joining in marriage is connected with pneumatic valve 21, and fixedly connected with arranges material pipe 23 on pneumatic valve 21's the discharge gate, arranges the bottom downward sloping setting of material pipe 23, and pneumatic valve 21's drive end passes through trachea 22 to be connected with the air pump, can control opening and close of pneumatic valve 21 through the air pump to whether the row of control material pipe 23 on the control storage heating tank 2 is to outer side of arranging the side adhesive.
As shown in fig. 1 and 2, the weighing and discharging device includes a vertical hanging rod 31, a material containing barrel 32 and a weight sensor 33, the top end of the vertical hanging rod 31 is fixed on the cross beam 1 on the right side of the storage heating tank 2, and the fixing manner of the vertical hanging rod 31 is various, for example: the connecting disc is directly welded and fixed with the cross beam 1 or welded at the top end of the hanging vertical rod and fixed with the cross beam 1 through bolts; hang the bottom of solid montant 31 and set up and be fixed with weighing sensor 33 perpendicularly downwards, specifically: one side welded fastening that hangs the lower extreme of solid montant 31 and adjacent with storage heating tank bucket 2 has the triangle mount 311 of right angle triangle shape, and weighing sensor 33 fixes in the bottom of triangle mount 311 to be connected with the controller through the electric wire, and weighing sensor 33 is located the below of storage heating tank 2.
Containing bucket 32 is the open bucket column structure of indent bottom in upper end, and containing bucket 32's upper end is fixed with hangs solid frame 321, hangs solid frame 321 including the dead lever 3211 of flat type interval setting in containing bucket top, both ends all weld fixture respectively on the circumference side at both ends about containing bucket 32 through the connecting rod about dead lever 3211, and the middle part of dead lever 3211 is in the same place with weighing sensor 33's weight measurement fixed connection, and dead lever 3211 has a plurality of with weighing sensor 33's fixed method, for example: fixedly connected together through bolts or welded and fixed together; the bottom end of the discharge pipe 23 is downwards inclined and extends into the opening at the upper end of the containing bucket 32, and when the adhesive is injected into the containing bucket 32 through the discharge pipe 23, the weight of the adhesive injected into the containing bucket 32 can be monitored in real time through the weighing sensor 33; the bottom of the charging bucket 32 is provided with a discharge opening, a discharge valve 34 is installed in a matching manner, a discharge opening of the discharge valve 34 is connected with a discharge pipe 35 in a matching manner, and the other end of the discharge pipe 35 inclines downwards to extend into the sand mixer.
As shown in fig. 3, the controller is a common PLC controller, the weighing sensor 33 and the air pump are connected with the control panel through the controller to form a discharge control system, when the controller is in use, the controller sends the weight of the adhesive to be dispensed to the controller through the control panel, after the controller receives the weight information, the controller opens the pneumatic valve 21 by controlling the air pump, after the pneumatic valve 21 is opened, the adhesive in the storage heating tank flows into the material containing barrel 32 through the discharge pipe 23, and at this time, the weighing sensor 33 sends the weight data of the adhesive flowing into the material containing barrel 32 to the controller in real time, and after the controller receives the weight data of the adhesive sent by the weighing sensor 33, the controller displays the weight data of the adhesive in the material containing barrel 32 on the control panel in real time, and when the weight data of the adhesive received by the controller and received by the weighing sensor 33 is the same as a preset value, the controller closes the pneumatic valve 21 by controlling the air, thereby stop to containing bucket 32 transport adhesive, then open containing bucket 32 below relief valve 9, adhesive in the containing bucket 32 just can flow into the roller mill through unloading pipe 35 in, add the adhesive with current manual work and compare, the device that this embodiment provided can the weight of accurate control adhesive, do not need the manual work to weigh repeatedly, the required time of adding the adhesive has been shortened, and containing bucket's bottom is equipped with the relief valve, the mating connection has the row material pipe on the feed opening of relief valve, the other end downward sloping of arranging the other end of material pipe stretches into the roller mill, open the adhesive in the containing bucket behind the relief valve and can flow into the roller mill automatically, and it is convenient to add, and is swift.
Example 2
Example 3
Embodiment 3 differs from embodiment 1 in that a three-way solenoid valve is fitted to the output of the air pump.
As shown in fig. 4, a three-way solenoid valve is installed on the output end of the air pump in a matching manner, the three-way solenoid valve is in control connection with the controller, a discharge valve on the material containing barrel is a common pneumatic valve, the drive ends of the discharge valve 34 and the pneumatic valve 21 are respectively connected with the first output port and the second output port of the three-way solenoid valve through air pipes, when the pneumatic valve is used, the weight of the adhesive to be put in is sent to the controller through a control panel when the pneumatic valve is used, after the controller receives weight information, the controller can control the air pump to start working, and simultaneously control the three-way solenoid valve to open the second output port to open the pneumatic valve 21, after the pneumatic valve 21 is opened, the adhesive in the material storage heating tank can flow into the material containing barrel 32 through the discharge pipe 23, and at the moment, the weighing sensor 33 can send weight data of the adhesive flowing into the material containing barrel 32 to the controller in real time, and after the controller receives the The weight data of adhesive in bucket 32, and when the weight data of the adhesive that the controller received weighing sensor 33 was the same with the value of predetermineeing, pneumatic valve 21 can be closed through control three solenoid valve to the controller, then the controller can open discharge valve 34 through control three solenoid valve to make the adhesive in the discharge valve 34 flow into the mulling machine, realized automatic adding adhesive, it is more convenient to operate, has reduced the cost of labor.
Example 4
The difference between the embodiment 4 and the embodiment 3 is that the discharge pipe 23, the blanking pipe 35, the discharge valve 34 and the pneumatic valve 21 are all wound with heating wires, and the heating wires are connected with a power supply through a controller, when the device provided by the embodiment is used for adding the adhesive to the sand mixer, namely when the weight of the adhesive to be put is sent to the controller through the control panel, the controller can control the heating wires to start heating the discharge pipe 23, the blanking pipe 35, the discharge valve 34 and the pneumatic valve 21, so as to prevent the adhesive from caking phenomenon when the discharge pipe 23, the blanking pipe 35, the discharge valve 34 and the pneumatic valve 21 flow, and blocking is caused.
Example 5
Embodiment 5 is different from embodiment 4 in that the outside of storage heating tank and containing bucket all is equipped with the heat preservation, and the bottom view of heat preservation has the multiple, for example: fixed cotton quilts are wrapped outside the storage heating tank and the containing bucket so as to reduce the heat dissipation speed of the storage heating tank and the containing bucket.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents and improvements made within the spirit and scope of the present invention are intended to be covered thereby.
Claims (5)
1. A refractory material adhesive quantitative blanking device comprises a storage heating tank fixed on a cross beam, and a sand mixer is arranged on the ground below the storage heating tank, and is characterized by further comprising a controller, a control panel and a weighing and discharging device arranged on one side of the storage heating tank, wherein the weighing and discharging device comprises a hanging and fixing vertical rod, a containing barrel and a weight sensor; the bottom of storage heating tank bucket is equipped with the bin outlet and the joining in marriage is connected with pneumatic valve, and pneumatic valve's drive end passes through the trachea and is connected with the air pump, fixedly connected with arranges the material pipe on pneumatic valve's the discharge gate, arranges the other end downward sloping of material pipe and stretches into in the upper end of holding vessel opens mouthful, weighing sensor and air pump have been connected through controller and control panel and have been constituted row material control system.
2. The quantitative blanking device for the refractory material adhesive according to claim 1, wherein a three-way solenoid valve is installed on an output end of the air pump in a matched manner, the three-way solenoid valve is in control connection with a controller, a discharge valve on the material containing barrel is a common pneumatic valve, and driving ends of the discharge valve and the pneumatic valve are respectively connected with a first output port and a second output port of the three-way solenoid valve through air pipes.
3. The quantitative blanking device for the refractory material adhesive as claimed in claim 1, wherein a blanking pipe is fittingly connected to the blanking port of the discharge valve, and the other end of the discharge pipe is inclined downwards towards the other end of the blanking pipe and extends into the sand mixer.
4. The quantitative blanking device for the refractory adhesive according to claim 1 or 3, wherein heating wires are wound on the discharge pipe, the blanking pipe, the discharge valve and the pneumatic valve, and the heating wires are connected with a power supply through a controller.
5. The quantitative blanking device for the refractory material adhesive as claimed in claim 1, wherein the hanging frame comprises a flat fixing rod arranged above the charging barrel at intervals, the left end and the right end of the fixing rod are respectively welded and fixed on the circumferential side surfaces of the left end and the right end of the charging barrel through connecting rods, and the middle part of the fixing rod is fixedly connected with the weight measuring end of the weighing sensor.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021901480.6U CN213084218U (en) | 2020-09-03 | 2020-09-03 | Quantitative discharging device for refractory material adhesive |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021901480.6U CN213084218U (en) | 2020-09-03 | 2020-09-03 | Quantitative discharging device for refractory material adhesive |
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| CN213084218U true CN213084218U (en) | 2021-04-30 |
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| CN202021901480.6U Active CN213084218U (en) | 2020-09-03 | 2020-09-03 | Quantitative discharging device for refractory material adhesive |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113182171A (en) * | 2021-05-08 | 2021-07-30 | 湖南杰瑞精密陶瓷有限公司 | Quantitative processing device and quantitative processing method for ceramic powder |
| CN113941267A (en) * | 2021-11-30 | 2022-01-18 | 山东耀华特耐科技有限公司 | Intelligent production line for refractory materials |
-
2020
- 2020-09-03 CN CN202021901480.6U patent/CN213084218U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113182171A (en) * | 2021-05-08 | 2021-07-30 | 湖南杰瑞精密陶瓷有限公司 | Quantitative processing device and quantitative processing method for ceramic powder |
| CN113941267A (en) * | 2021-11-30 | 2022-01-18 | 山东耀华特耐科技有限公司 | Intelligent production line for refractory materials |
| CN113941267B (en) * | 2021-11-30 | 2023-11-10 | 山东耀华特耐科技有限公司 | Intelligent production line of refractory material |
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