CN213080474U - Four-in-one robot workstation - Google Patents
Four-in-one robot workstation Download PDFInfo
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- CN213080474U CN213080474U CN202020204586.4U CN202020204586U CN213080474U CN 213080474 U CN213080474 U CN 213080474U CN 202020204586 U CN202020204586 U CN 202020204586U CN 213080474 U CN213080474 U CN 213080474U
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Abstract
The utility model discloses a four-in-one robot workstation, which comprises a control cabinet, a gun cleaning station, a first slide rail device, a ground rail device and a second slide rail device; a single-shaft headstock positioner is arranged on one side of the first slide rail device, and a tailstock and a support bracket are movably arranged on the first slide rail device; the ground rail device is provided with a robot device; one side of the second slide rail device is provided with a U-shaped position changing machine, and a supporting bracket and a pressing device are installed on the second slide rail device. The utility model relates to a rationally, can avoid because the part that human misoperation caused is scrapped, practice thrift the cost, alleviate workman's intensity of labour, improve the operation environment.
Description
Technical Field
The utility model belongs to the robotic device field, more specifically say, relate to a four-in-one robot workstation.
Background
Most of welding parts required in the market are circular tube type workpieces, and the welding parts mainly have the following welding forms: respectively, the longitudinal circular seams of the pipeline-flange, the pipeline-pipeline and the cylinder.
In actual production, manual welding is always used, the process is complex, the welding efficiency is extremely low, and the labor intensity of workers is high. The biggest problems of manual welding are poor stability of welding quality and poor uniformity of manually welded welding seams, so that the safety performance is relatively unstable.
In view of this, a four-in-one robotic workstation has been developed that can be automated to integrate the above-described welding modalities into one workstation, with robotic means instead of manual welding.
SUMMERY OF THE UTILITY MODEL
Not enough to prior art exists, the utility model aims to provide a four-in-one robot workstation that can automated operation replaces manual welding with robot device, integrates above-mentioned welding form to a workstation.
In order to achieve the above purpose, the utility model provides a following technical scheme:
four integrative robot workstation, its characterized in that: the automatic gun cleaning device comprises a control cabinet, a gun cleaning station, a first slide rail device, a ground rail device and a second slide rail device; a single-shaft headstock positioner is arranged on one side of the first slide rail device, and a tailstock and a first supporting bracket are movably arranged on the first slide rail device; the ground rail device is provided with a robot device; a U-shaped position changing machine is arranged on one side of the second slide rail device, and a second support bracket and a pressing device are arranged on the second slide rail device; the gun cleaning station comprises a gun cleaning support, a gun cleaning seat is arranged on the gun cleaning support, a gun cleaning cavity is arranged on the gun cleaning seat, a rotatable wire cutting mechanism corresponding to the gun cleaning cavity is arranged on the gun cleaning seat, and the wire cutting mechanism is in transmission connection with a wire cutting motor arranged on the cleaning seat; the spray nozzle and the spray cleaning nozzle are arranged on the spray cleaning seat, and the outlet directions of the spray nozzle and the spray cleaning nozzle are aligned to the spray cleaning cavity; the water spray opening and the oil spray opening are respectively communicated with an external pneumatic pump and an oil inlet pump through pipelines.
The single-spindle headstock shifting machine comprises a rack, wherein a single-spindle headstock shifting box body is arranged at the upper part of the rack, a single-spindle shifting motor is arranged at one side of the single-spindle headstock shifting box body, and the opposite side of the single-spindle headstock shifting box body is connected with a single-spindle shifting rotating shaft through a bearing seat shaft; the single-shaft deflection motor is in transmission connection with the single-shaft deflection rotating shaft through a transmission assembly; the outer side end of the single-shaft deflection rotating shaft is provided with a transverse rotating seat which is cylindrical, and the end part of the rotating seat is uniformly provided with a stair-shaped clamping seat; the first sliding rail device comprises two parallel rails; the lower end of the tailstock is provided with four movable wheels which move in the track; a rotating sleeve is arranged at the upper end of the tailstock, a first rotating shaft is connected with the rotating sleeve in a threaded manner, and a first rolling shaft is arranged between the first rotating shaft and the transverse rotating seat; a first handle is arranged at the outer side end of the first rotating shaft; the bottom of the first support bracket is provided with four moving wheels which move in the track; a first worm gear box is arranged on the first support bracket, and a worm gear transmission mechanism is arranged in the first worm gear box; a first lifting frame is arranged on one side of the first worm gear box, and a first lifting frame capable of lifting is arranged at the upper end of the first worm gear box; the first lifting frame is in transmission connection with a worm gear transmission mechanism; the outer end of the first lifting frame is provided with a handle.
As an optimized technical scheme, the ground rail device comprises two ground rail rails which are designed in parallel, a second base is slidably mounted on the two ground rail rails, the robot device is mounted on the second base, a drag chain structure is arranged on the ground rail rails, and the drag chain structure is connected between the robot device and the control cabinet.
As an optimized technical scheme, the robot device comprises a second base arranged on a ground rail track, wherein a moving mechanism is arranged on the second base; the second base is provided with a fixed seat, an installation shaft is arranged in the fixed seat, the installation shaft is axially connected with a first rotating seat, the upper part of the first rotating seat is fixedly provided with a vertically downward first shaft motor, a power output shaft of the first shaft motor is provided with a first driving gear, the upper part of the installation shaft in the base is provided with a first driven gear, and the first driving gear is meshed with the first driven gear to realize transmission connection; a second shaft motor is transversely arranged on the first rotating seat, the second shaft motor is connected with a second driving wheel through a power output shaft in a transmission way, and the second driving wheel is fixedly connected with the large arm through a bolt; the top of big arm be provided with the fixing base, horizontal triaxial motor is installed to one side of fixing base, the power output shaft transmission of triaxial motor is connected with the third drive wheel, third drive wheel fixedly connected with link, installs the connecting seat on the link, the forward-mounted of connecting seat has U type support, the front end of U type support is provided with welding equipment.
As an optimized technical scheme, the moving mechanism comprises a moving motor arranged on the second base, the moving motor is connected with a moving driving wheel in a transmission way, and the moving driving wheel is connected with a ground rail; the moving driving wheel moves to drive the whole second base to move.
As an optimized technical scheme, the second slide rail device comprises two second rails which are designed in parallel, the outer sides of the end parts of the second rails are provided with U-shaped position changing machines, and the second rails are provided with second supporting brackets and pressing devices; the U-shaped displacement machine comprises a U-shaped displacement support arranged on a fixed support, a transverse displacement box is arranged in the U-shaped displacement support, a speed reducer is arranged in the transverse displacement box, a U-shaped displacement motor is arranged on the transverse displacement box, and the U-shaped displacement motor is in transmission connection with the speed reducer through a power output shaft; the transverse displacement box is provided with a rotating shaft, and the speed reducer is in transmission connection with the rotating shaft; the outer side end of the rotating shaft is provided with a stair-shaped clamping seat; the bottom of the second support bracket is provided with four moving wheels which move in the track; a second worm gear box is arranged on the second support bracket, and a worm gear transmission mechanism is arranged in the second worm gear box; a second lifting frame is arranged on one side of the second worm gear box, and a second lifting frame capable of lifting is arranged at the upper end of the second worm gear box; the second lifting frame is in transmission connection with a worm gear transmission mechanism; a handle is arranged at the outer end of the second lifting frame; the compressing device comprises a compressing support arranged on the side edge of the second track, a transverse compressing frame is arranged at the upper end of the compressing support, a vertical downward compressing cylinder is arranged on the transverse compressing frame, and a compressing seat is arranged at the lower end of a piston rod of the compressing cylinder.
Since the technical scheme is used, compare with prior art, the utility model relates to a rationally, two machine of shifting with the robot that can remove, the robot can multi-angle adjustment welding equipment, and two machine of shifting can rotate round cast work pieces simultaneously, realize multiple welding, avoided manual welding, ensured welded quality and pleasing to the eye, welding efficiency also improves greatly, simultaneously, can also avoid because the part that human misoperation caused is scrapped, practice thrift the cost, alleviate workman's intensity of labour, improve the operation environment.
The present invention will be further explained with reference to the drawings and examples.
Drawings
Fig. 1 is a schematic overall perspective view of an embodiment of the present invention.
Detailed Description
Examples
As shown in figure 1, the four-in-one robot workstation comprises a control cabinet 1, a gun cleaning station, a first slide rail device, a ground rail device and a second slide rail device.
One side of the first slide rail device is provided with a single-shaft headstock positioner, and the first slide rail device is movably provided with a tailstock 5 and a first supporting bracket 9. The single-spindle headstock positioner comprises a rack 13, a single-spindle headstock displacement box body 15 is arranged on the upper portion of the rack 13, a single-spindle displacement motor 14 is arranged on one side of the single-spindle headstock displacement box body 15, and a single-spindle displacement rotating shaft is connected to the other opposite side of the single-spindle headstock through a bearing seat shaft. The single-shaft deflection motor is in transmission connection with the single-shaft deflection rotating shaft through a transmission assembly. The outside end of the single-shaft deflection rotating shaft is provided with a transverse rotating seat which is cylindrical, and the end of the rotating seat is evenly provided with a stair-shaped clamping seat 16. The first slide rail device comprises two parallel rails 6. The lower end of the tailstock is provided with four movable wheels 7, and the movable wheels 7 move in the track. The upper end of the tailstock 5 is provided with a rotating sleeve 8, the rotating sleeve 8 is connected with a first rotating shaft in an internal thread mode, and a first rolling shaft is arranged between the first rotating shaft and the transverse rotating seat. The outer side end of the first rotating shaft is provided with a first handle. The bottom of the first support bracket 9 is provided with four moving wheels which move in the track. The first support bracket is provided with a first worm gear box 11, and a worm gear transmission mechanism is arranged in the first worm gear box 11. One side of the first worm gear box 11 is provided with a first lifting 12 frame, and the upper end is provided with a first lifting frame 12 capable of lifting. The first lifting frame is in transmission connection with a worm gear transmission mechanism. The outer end of the first lifting frame is provided with a handle 10.
And the ground rail device is provided with a robot device. The ground rail device include two parallel design's ground rail track 4, slidable mounting has the second base on two ground rail track 4, the second pedestal mounting has the robot device, and is provided with tow chain structure 2 on the ground rail track, tow chain structural connection is between robot device and switch board. The drag chain structure is a mature technology, is commonly used, and is therefore a general technology for those skilled in the art. The robot device comprises a second base 40 arranged on a ground rail track, and a moving mechanism is arranged on the second base 40. Second base 40 on be provided with the fixing base, be provided with the installation axle in the fixing base, installation axle shaft coupling has first roating seat, the upper portion fixed mounting of first roating seat has vertical decurrent one motor 36, installs first drive gear on the power output shaft of one motor 36, and the upper portion of the installation axle in the base installs first driven gear, first drive gear realizes the transmission with first driven gear meshing and is connected. A two-shaft motor 35 is transversely installed on the first rotating base, the two-shaft motor 35 is connected with a second driving wheel through a power output shaft in a transmission mode, and the second driving wheel is fixedly connected with a large arm 34 through a bolt. The top of big arm 34 be provided with fixing base 33, horizontal triaxial motor 29 is installed to one side of fixing base 33, the power output shaft transmission of triaxial motor 29 is connected with third drive wheel 33, third drive wheel 33 fixedly connected with link, install connecting seat 30 on the link, U type support 31 is installed to the front portion of connecting seat 30, the front end of U type support 31 is provided with welding equipment 32. The moving mechanism comprises a moving motor 3 installed on the second base, a moving driving wheel is connected to the moving motor 3 in a transmission mode, and the moving driving wheel is connected with the ground rail in a rail connection mode. The moving driving wheel moves to drive the whole second base to move.
One side of the second slide rail device is provided with a U-shaped position changing machine, and the second slide rail device is provided with a second supporting bracket and a pressing device. The second slide rail device comprises two second rails 41 which are designed in parallel, a U-shaped deformation machine is arranged on the outer side of the end part of each second rail 41, and a second support bracket and a pressing device are installed on each second rail. The U-shaped displacement machine comprises a U-shaped displacement support arranged on a fixed support, a transverse displacement box 25 is arranged in the U-shaped displacement support, a speed reducer is arranged in the transverse displacement box 25, a U-shaped displacement motor 23 is arranged on the transverse displacement box, and the U-shaped displacement motor 23 is connected with the speed reducer through a power output shaft in a transmission mode. The transverse deflection box is provided with a rotating shaft, and the speed reducer is in transmission connection with the rotating shaft 27. The outer end of the rotating shaft 27 is provided with a stair-shaped clamping seat 28. The bottom of the second support bracket is provided with four movable wheels which move in the track. And a second worm gear box 39 is arranged on the second supporting bracket, and a worm gear transmission mechanism is arranged in the second worm gear box 39. And a second lifting frame 37 is arranged on one side of the second worm gear box, and the upper end of the second lifting frame 37 can be lifted. The second lifting frame is in transmission connection with a worm gear transmission mechanism. The outer end of the second crane is provided with a handle 38. The compressing device comprises a compressing support arranged on the side edge of the second track, a transverse compressing frame is arranged at the upper end of the compressing support, a vertical downward compressing cylinder is arranged on the transverse compressing frame, and a compressing seat is arranged at the lower end of a piston rod of the compressing cylinder.
The gun cleaning station comprises a gun cleaning support, a gun cleaning seat 20 is arranged on the gun cleaning support, a gun cleaning cavity 18 is arranged on the gun cleaning seat 20, a rotatable wire cutting mechanism 22 corresponding to the gun cleaning cavity is arranged on the gun cleaning seat 20, and the wire cutting mechanism 22 is in transmission connection with a wire cutting motor arranged on the cleaning seat. And the spray nozzle 19 and the lance cleaning port 21 are arranged on the lance cleaning seat, and the outlet directions of the spray nozzle and the lance cleaning port are aligned to the lance cleaning cavity. The water spray opening and the oil spray opening are respectively communicated with an external pneumatic pump and an oil inlet pump through pipelines.
The utility model relates to a rationally, two machine of shifting with the robot that can remove, the welding equipment can be adjusted to the robot multi-angle, two machine of shifting simultaneously can rotate round cast work piece, realize multiple welding, avoided manual welding, ensured welded quality and pleasing to the eye, welding efficiency also improves greatly, simultaneously, can also avoid because the part that human misoperation caused is scrapped, practice thrift the cost, alleviate workman's intensity of labour, improve the operation environment.
An industrial personal computer is arranged in the control cabinet. The industrial personal computer is purchased and researched, the working principle and the connection relation of the industrial personal computer are the prior art, the industrial personal computer belongs to the research and development technology, and the industrial personal computer is not repeated.
Finally, it should be noted that: in the description of the present invention, it should be noted that the terms "vertical", "upper", "lower", "horizontal", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplification of description, but do not indicate or imply that the device or element referred to must have a specific orientation, be constructed in a specific orientation, and be operated, and thus should not be construed as limiting the present invention.
In the description of the present invention, it should also be noted that, unless otherwise explicitly specified or limited, the terms "disposed," "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood according to specific situations by those skilled in the art.
Although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments described in the foregoing embodiments, or equivalents may be substituted for elements thereof. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (6)
1. Four integrative robot workstation, its characterized in that:
the automatic gun cleaning device comprises a control cabinet, a gun cleaning station, a first slide rail device, a ground rail device and a second slide rail device;
a single-shaft headstock positioner is arranged on one side of the first slide rail device, and a tailstock and a first supporting bracket are movably arranged on the first slide rail device;
the ground rail device is provided with a robot device;
a U-shaped position changing machine is arranged on one side of the second slide rail device, and a second support bracket and a pressing device are arranged on the second slide rail device;
the gun cleaning station comprises a gun cleaning support, a gun cleaning seat is arranged on the gun cleaning support, a gun cleaning cavity is arranged on the gun cleaning seat, a rotatable wire cutting mechanism corresponding to the gun cleaning cavity is arranged on the gun cleaning seat, and the wire cutting mechanism is in transmission connection with a wire cutting motor arranged on the cleaning seat; the spray nozzle and the spray cleaning nozzle are arranged on the spray cleaning seat, and the outlet directions of the spray nozzle and the spray cleaning nozzle are aligned to the spray cleaning cavity; the water spray opening and the oil spray opening are respectively communicated with an external pneumatic pump and an oil inlet pump through pipelines.
2. The quad robotic workstation of claim 1, wherein: the single-spindle headstock shifting machine comprises a rack, a single-spindle headstock shifting box body is arranged at the upper part of the rack, a single-spindle shifting motor is arranged on one side of the single-spindle headstock shifting box body, and the opposite side of the single-spindle headstock shifting box body is connected with a single-spindle shifting rotating shaft through a bearing pedestal shaft; the single-shaft deflection motor is in transmission connection with the single-shaft deflection rotating shaft through a transmission assembly; the outer side end of the single-shaft deflection rotating shaft is provided with a transverse rotating seat which is cylindrical, and the end part of the rotating seat is uniformly provided with a stair-shaped clamping seat;
the first sliding rail device comprises two parallel rails; the lower end of the tailstock is provided with four movable wheels which move in the track;
a rotating sleeve is arranged at the upper end of the tailstock, a first rotating shaft is connected with the rotating sleeve in a threaded manner, and a first rolling shaft is arranged between the first rotating shaft and the transverse rotating seat; a first handle is arranged at the outer side end of the first rotating shaft;
the bottom of the first support bracket is provided with four moving wheels which move in the track; a first worm gear box is arranged on the first support bracket, and a worm gear transmission mechanism is arranged in the first worm gear box; a first lifting frame is arranged on one side of the first worm gear box, and a first lifting frame capable of lifting is arranged at the upper end of the first worm gear box; the first lifting frame is in transmission connection with a worm gear transmission mechanism; the outer end of the first lifting frame is provided with a handle.
3. The quad robotic workstation of claim 2, wherein: the ground rail device include two parallel design's ground rail track, slidable mounting has the second base on two ground rail track, robot device is installed to the second pedestal, and is provided with the tow chain structure on the ground rail track, the tow chain structural connection is between robot device and switch board.
4. The quad robotic workstation of claim 3, wherein: the robot device comprises a second base arranged on the ground rail track, and a moving mechanism is arranged on the second base; the second base is provided with a fixed seat, an installation shaft is arranged in the fixed seat, the installation shaft is axially connected with a first rotating seat, the upper part of the first rotating seat is fixedly provided with a vertically downward first shaft motor, a power output shaft of the first shaft motor is provided with a first driving gear, the upper part of the installation shaft in the base is provided with a first driven gear, and the first driving gear is meshed with the first driven gear to realize transmission connection; a second shaft motor is transversely arranged on the first rotating seat, the second shaft motor is connected with a second driving wheel through a power output shaft in a transmission way, and the second driving wheel is fixedly connected with the large arm through a bolt; the top of big arm be provided with the fixing base, horizontal triaxial motor is installed to one side of fixing base, the power output shaft transmission of triaxial motor is connected with the third drive wheel, third drive wheel fixedly connected with link, installs the connecting seat on the link, the forward-mounted of connecting seat has U type support, the front end of U type support is provided with welding equipment.
5. The quad robotic workstation of claim 4, wherein: the moving mechanism comprises a moving motor arranged on the second base, the moving motor is connected with a moving driving wheel in a transmission way, and the moving driving wheel is connected with the ground rail; the moving driving wheel moves to drive the whole second base to move.
6. The quad robotic workstation of claim 5, wherein: the second slide rail device comprises two second rails which are designed in parallel, the outer sides of the end parts of the second rails are provided with U-shaped position changing machines, and the second rails are provided with second supporting brackets and pressing devices;
the U-shaped displacement machine comprises a U-shaped displacement support arranged on a fixed support, a transverse displacement box is arranged in the U-shaped displacement support, a speed reducer is arranged in the transverse displacement box, a U-shaped displacement motor is arranged on the transverse displacement box, and the U-shaped displacement motor is in transmission connection with the speed reducer through a power output shaft; the transverse displacement box is provided with a rotating shaft, and the speed reducer is in transmission connection with the rotating shaft; the outer side end of the rotating shaft is provided with a stair-shaped clamping seat;
the bottom of the second support bracket is provided with four moving wheels which move in the track; a second worm gear box is arranged on the second support bracket, and a worm gear transmission mechanism is arranged in the second worm gear box; a second lifting frame is arranged on one side of the second worm gear box, and a second lifting frame capable of lifting is arranged at the upper end of the second worm gear box; the second lifting frame is in transmission connection with a worm gear transmission mechanism; a handle is arranged at the outer end of the second lifting frame;
the compressing device comprises a compressing support arranged on the side edge of the second track, a compressing cylinder is arranged at the upper end of the compressing support, and a transverse compressing frame is arranged on a piston rod of the compressing cylinder.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020204586.4U CN213080474U (en) | 2020-02-24 | 2020-02-24 | Four-in-one robot workstation |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020204586.4U CN213080474U (en) | 2020-02-24 | 2020-02-24 | Four-in-one robot workstation |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN213080474U true CN213080474U (en) | 2021-04-30 |
Family
ID=75600170
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202020204586.4U Active CN213080474U (en) | 2020-02-24 | 2020-02-24 | Four-in-one robot workstation |
Country Status (1)
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|---|---|
| CN (1) | CN213080474U (en) |
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2020
- 2020-02-24 CN CN202020204586.4U patent/CN213080474U/en active Active
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