CN213074260U - Vacuum rolling and kneading machine - Google Patents
Vacuum rolling and kneading machine Download PDFInfo
- Publication number
- CN213074260U CN213074260U CN202021996516.3U CN202021996516U CN213074260U CN 213074260 U CN213074260 U CN 213074260U CN 202021996516 U CN202021996516 U CN 202021996516U CN 213074260 U CN213074260 U CN 213074260U
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- China
- Prior art keywords
- roller
- vacuum
- cylinder
- opening
- fixedly provided
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 238000005096 rolling process Methods 0.000 title abstract description 13
- 238000004898 kneading Methods 0.000 title description 7
- 230000003014 reinforcing effect Effects 0.000 claims abstract description 17
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 22
- 230000007306 turnover Effects 0.000 claims description 14
- 238000007789 sealing Methods 0.000 claims description 11
- 230000009467 reduction Effects 0.000 claims description 6
- 230000005540 biological transmission Effects 0.000 claims description 4
- 230000000694 effects Effects 0.000 abstract description 5
- 238000010009 beating Methods 0.000 abstract description 2
- 238000009987 spinning Methods 0.000 abstract description 2
- 235000013622 meat product Nutrition 0.000 description 17
- 239000000463 material Substances 0.000 description 11
- 235000013372 meat Nutrition 0.000 description 5
- 238000005554 pickling Methods 0.000 description 5
- 238000005276 aerator Methods 0.000 description 3
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 3
- 229910052760 oxygen Inorganic materials 0.000 description 3
- 239000001301 oxygen Substances 0.000 description 3
- 238000007599 discharging Methods 0.000 description 2
- 239000000796 flavoring agent Substances 0.000 description 2
- 235000019634 flavors Nutrition 0.000 description 2
- 239000002932 luster Substances 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 238000005406 washing Methods 0.000 description 2
- 235000017166 Bambusa arundinacea Nutrition 0.000 description 1
- 235000017491 Bambusa tulda Nutrition 0.000 description 1
- 241001330002 Bambuseae Species 0.000 description 1
- 235000019542 Cured Meats Nutrition 0.000 description 1
- 241000287828 Gallus gallus Species 0.000 description 1
- 102000001554 Hemoglobins Human genes 0.000 description 1
- 108010054147 Hemoglobins Proteins 0.000 description 1
- IOVCWXUNBOPUCH-UHFFFAOYSA-M Nitrite anion Chemical compound [O-]N=O IOVCWXUNBOPUCH-UHFFFAOYSA-M 0.000 description 1
- 235000015334 Phyllostachys viridis Nutrition 0.000 description 1
- 239000011425 bamboo Substances 0.000 description 1
- 235000015278 beef Nutrition 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
- 210000001503 joint Anatomy 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 235000019690 meat sausages Nutrition 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
Images
Landscapes
- Meat, Egg Or Seafood Products (AREA)
Abstract
The utility model belongs to the technical field of roll and rub the machine, especially, be a machine is rolled and rubbed in vacuum, including frame and cylinder, the frame top articulates there is the returning face plate, the both ends fixed mounting of returning face plate top surface has two sets of flute profile riding wheels, the both ends fixedly connected with reinforcing ring of cylinder excircle, it is two sets of the equal gomphosis of flute profile riding wheel is connected and is corresponded with it the bottom side of reinforcing ring to rotate the support through the reinforcing ring the cylinder, the front end of cylinder is equipped with the opening, and the gomphosis is connected with sealed lid in the opening, the inner wall fixed mounting of cylinder has a plurality of propeller blades, and is a plurality of propeller blade's surface is the arc surface. The utility model can enhance the water retention and improve the yield; the inner structure of the product can be improved, the structure is compact, energy is saved, the efficiency is high, the two ends of the roller are both provided with the spinning type elliptical seal heads, the beating space in the roller is increased to the maximum extent, the rolling and rubbing effect of the product is uniform, the noise is low, the performance is reliable, the operation is simple and convenient, and the use efficiency is higher.
Description
Technical Field
The utility model relates to a roll and rub machine technical field, specifically be a machine is rubbed in vacuum roll.
Background
The vacuum rolling and kneading machine is suitable for large, medium and small meat processing factories and is used for processing meat products such as high-grade ham, meat sausage, chicken products, beef and mutton products and the like, the rolling and kneading and pickling liquid can be effectively absorbed, the meat quality is uniformly combined with auxiliary materials, so that the section of the meat product has uniform color and luster, the inner and outer taste and flavor are uniform, the water-retaining property of the meat product is improved, the taste of the product is fresh and tender, the color and luster are natural and attractive, the grade of the meat product is improved, the yield can be greatly improved, the quality guarantee period of the meat product is prolonged, the water-retaining property can be enhanced; the internal structure of the product can be improved.
The current vacuum tumbler has the following problems:
1. the existing vacuum rolling and kneading machine has unreasonable structure and low working efficiency, and meat products cannot be well kneaded and flavored during working.
2. The existing vacuum rolling and kneading machine cannot assist workers to carry out blanking after the work is finished.
SUMMERY OF THE UTILITY MODEL
Technical problem to be solved
To prior art's not enough, the utility model provides a machine of rubbing is rolled in vacuum has solved present vacuum and has rolled machine structure unreasonable, work efficiency is low, and the during operation can not be rubbed the meat products well and go into flavor to and can not assist the staff to carry out the problem of unloading after work.
(II) technical scheme
In order to achieve the above object, the utility model provides a following technical scheme: a vacuum rolling and kneading machine comprises a rack and a roller, wherein the top end of the rack is hinged with a turnover plate, two ends of the top surface of the turnover plate are fixedly provided with two groups of groove-shaped supporting wheels, two ends of the excircle of the roller are fixedly connected with reinforcing rings, the two groups of groove-shaped supporting wheels are respectively connected with the bottom sides of the reinforcing rings corresponding to the groove-shaped supporting wheels in an embedded manner and rotatably support the roller through the reinforcing rings, the front end of the roller is provided with an opening, a sealing cover is connected in the opening in an embedded manner, the inner wall of the roller is fixedly provided with a plurality of propeller blades, the surfaces of the propeller blades are both of arc surface structures, the bottom end of the inner cavity of the rack is fixedly provided with an electric push rod, the top end of the electric push rod is connected with the bottom surface of the turnover plate in a supporting manner, the rear end of, the rubber friction wheel is in transmission connection with the bottom surface of the roller, the wall of the roller is fixedly communicated with a one-way valve, the bottom end of the rack is fixedly provided with a guide rail, a vacuum pump is movably embedded on the guide rail, and an air inlet of the vacuum pump and the one-way valve are located in the same plane.
As an optimal technical scheme of the utility model, the bottom fixed mounting of frame has the water tank, fixed mounting has the water pump in the water tank, the outlet pipe of water pump communicates the opening of cylinder front end.
As an optimal technical scheme of the utility model, one side fixed mounting of frame has automatically controlled cabinet, install converter and positive reverse switch in the automatically controlled cabinet, the output electric connection of converter the motor, positive reverse switch electric connection electric putter.
As an optimized technical scheme of the utility model, fixed mounting has the vacuum pressure gauge on the section of thick bamboo wall of cylinder, fixed mounting has the locking to detain on the sealed lid.
As an optimized technical scheme of the utility model, the flute profile riding wheel is rectangle sheave or circular sheave, the reinforcing ring is the rectangle ring or the cylinder ring that match with it.
As a preferred technical scheme of the utility model, the front end fixed mounting of frame has the oxygen-increasing machine, the air outlet of oxygen-increasing machine is just right the opening of cylinder front end.
(III) advantageous effects
Compared with the prior art, the utility model provides a machine is rubbed in vacuum roll possesses following beneficial effect:
1. the vacuum tumbling machine can enhance the water retention property and improve the yield; the inner structure of the product can be improved, the structure is compact, energy is saved, the efficiency is high, the two ends of the roller are both provided with the spinning type elliptical seal heads, the beating space in the roller is increased to the maximum extent, the rolling and rubbing effect of the product is uniform, the noise is low, the performance is reliable, the operation is simple and convenient, and the use efficiency is higher.
2. This machine of rubbing is rolled in vacuum, electric putter is opened to the forward, and electric putter promotes the returning face plate and overturns, drives the drum and the meat products wherein and follow the opening ejection of compact of drum, and after the ejection of compact, electric putter is opened to the reverse, descends the drum to horizontal position, just can repeat foretell material loading, evacuation, roll and rub and the unloading operation.
Drawings
FIG. 1 is a front view of the subjective structure of the present invention;
FIG. 2 is a schematic view of the back side of the subjective structure of the present invention;
fig. 3 is the side-cut structure schematic diagram of the utility model.
In the figure: 1. a frame; 2. a turnover plate; 3. a groove-shaped riding wheel; 4. a drum; 5. a reinforcing ring; 6. a sealing cover; 7. a propeller blade; 8. an electric push rod; 9. a reduction gearbox; 10. an electric motor; 11. a rubber friction wheel; 12. a one-way valve; 13. a guide rail; 14. a vacuum pump; 15. a water tank; 16. a water pump; 17. an electric control cabinet; 18. a frequency converter; 19. a forward and reverse rotation switch; 20. a vacuum pressure gauge; 21. a locking buckle; 22. an aerator.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
Examples
Referring to fig. 1-3, the present invention provides the following technical solutions: a vacuum tumbling machine comprises a machine frame 1 and a roller 4, wherein the top end of the machine frame 1 is hinged with a turnover plate 2, two ends of the top surface of the turnover plate 2 are fixedly provided with two groups of groove-shaped supporting wheels 3, two ends of the excircle of the roller 4 are fixedly connected with reinforcing rings 5, the two groups of groove-shaped supporting wheels 3 are both connected with the bottom sides of the reinforcing rings 5 corresponding to the groove-shaped supporting wheels in an embedding way and rotatably support the roller 4 through the reinforcing rings 5, the front end of the roller 4 is provided with an opening, a sealing cover 6 is connected in the opening in an embedding way, the inner wall of the roller 4 is fixedly provided with a plurality of propeller blades 7, the surfaces of the propeller blades 7 are all arc surface structures, the bottom end of the inner cavity of the machine frame 1 is fixedly provided with an electric push rod 8, the top end of the electric push rod 8 is supported and connected with the bottom surface of the turnover, the rubber friction wheel 11 is in transmission connection with the bottom surface of the roller 4, the wall of the roller 4 is fixedly communicated with a one-way valve 12, the bottom end of the rack 1 is fixedly provided with a guide rail 13, a vacuum pump 14 is movably embedded on the guide rail 13, and an air inlet of the vacuum pump 14 and the one-way valve 12 are located in the same plane.
In the embodiment, when the device works, meat to be tumbled is thrown in from an opening at the front end of the roller 4 according to a set amount, pickling auxiliary materials with a set proportion are thrown together, then the sealing cover 6 is covered and locked and sealed, at the moment, the one-way valve 12 is rotated to be right above the vacuum pump 14, then the vacuum pump 14 is pushed along the guide rail 13, an air suction opening of the vacuum pump 14 is in butt joint with the one-way valve 12, after the vacuum pump 14 is started, the vacuum pump 14 vacuumizes the roller 4 to be within a set pressure range, the vacuum pump 14 is pushed away from the one-way valve 12, and the one-way valve 12 keeps a vacuum state in the roller 4; then, the motor 10 is started, the motor 10 drives the rubber friction wheel 11 to rotate through the reduction gearbox 9, the rubber friction wheel 11 drives the roller 4 to rotate, at the moment, the material subjected to rolling processing in the inner cavity of the roller 4 is overturned along with the rotation of the roller 4, and is impacted by the plurality of propeller blades 7 in the overturning process, like a hand of a human body to roll a meat product, so that the meat product is fully fused with pickling auxiliary materials and tasty; after the meat products are rotated for a set time, the rolled meat products achieve the required effect, the motor 10 is stopped at the moment, the roller 4 stops rotating, then the vacuum is broken through the one-way valve 12, the internal pressure and the external pressure of the roller 4 are balanced, the sealing cover 6 is opened at the moment, the electric push rod 8 is started in the forward direction, the electric push rod 8 pushes the turnover plate 2 to turn over, the roller 4 and the meat products in the roller are driven to be discharged from the opening of the roller 4, after the discharging is finished, the electric push rod 8 is started in the reverse direction, the roller 4 is lowered to the horizontal position, and the feeding, vacuumizing, rolling and discharging operations can be repeated; wherein the vacuum pump 14 adopts an FY-01HN type air extractor
Specifically, a water tank 15 is fixedly mounted at the bottom end of the frame 1, a water pump 16 is fixedly mounted in the water tank 15, and a water outlet pipe of the water pump 16 is communicated with an opening at the front end of the roller 4.
In this embodiment, the water tank 15 contains water for washing, when the drum 4 needs to be washed, the water pump 16 is started, the water pump 16 pumps the water in the water tank 15 to the drum 4 in a fixed amount, and then the drum 4 is operated in an idle state for five minutes, at this time, whether the rotating part and the electric appliance control part work normally or not and the tightness of the drum 4 can be checked, the water for washing can be discharged after all the parts are normal, and then materials needing to be tumbled are loaded.
Specifically, an electric control cabinet 17 is fixedly mounted on one side of the rack 1, a frequency converter 18 and a forward and reverse switch 19 are mounted in the electric control cabinet 17, the output end of the frequency converter 18 is electrically connected with the motor 10, and the forward and reverse switch 19 is electrically connected with the electric push rod 8.
In this embodiment, the frequency converter 18 is a VFD-220V single-box frequency converter, and can be adjusted according to the required rotation speed of the rotation speed motor 10, and further, the reduction box 9 and the rubber friction wheel 11 are in transmission connection with the operating rotation speed of the roller 4, the forward/reverse switch 19 is a LYX-05A ship-type dc switch, and can control the forward/reverse rotation of the electric push rod 8, so that the turnover plate 2 and the roller 4 are pushed by the forward/reverse switch to turn over the angle, and automatic blanking is realized.
Specifically, a vacuum pressure gauge 20 is fixedly installed on the wall of the roller 4, and a locking buckle 21 is fixedly installed on the sealing cover 6.
In this embodiment, the vacuum pressure gauge 20 is an YN100 pointer type anti-vibration vacuum gauge, and can measure the air pressure data required during operation, and the sealing cover 6 is fixedly provided with a locking buckle 21 for fastening the sealing cover 6 to prevent the roller 4 from leaking air into the interior thereof in a vacuum state.
Specifically, the groove-shaped riding wheel 3 is a rectangular grooved wheel or a circular grooved wheel, and the reinforcing ring 5 is a rectangular ring or a cylindrical ring matched with the rectangular grooved wheel or the circular grooved wheel.
In this embodiment, as the utility model discloses a preferred technical scheme, flute profile riding wheel 3 is rectangle sheave or circular sheave, and reinforcing ring 5 is the rectangle ring or the cylinder ring that match with it, and consequently the two can be gomphosis well and connect to the realization when the upset, also can be fixed in the automatic ejection of compact of realization on the returning face plate 2 with cylinder 4 firmly gomphosis.
Specifically, the front end of the frame 1 is fixedly provided with an aerator 22, and an air outlet of the aerator 22 is over against an opening at the front end of the roller 4.
In this embodiment, the oxygen-increasing machine 22 is an HA105 type oxygen generator for inputting oxygen or air with high oxygen content into the drum 4 to promote the nitrite in the curing auxiliary material to be fully fused with the hemoglobin in the meat, so as to obtain the cured meat product with a predetermined quality.
In the present embodiment, the vacuum pump 14, the frequency converter 18 and the vacuum manometer 20 are known technologies that have been disclosed and widely used in industrial production and daily life.
The utility model discloses a theory of operation and use flow: when the device works, meat to be rolled and kneaded is put into the device from an opening at the front end of the roller 4 according to a set amount, pickling auxiliary materials with a set proportion are put into the device together, then the sealing cover 6 is covered and locked and sealed, at the moment, the one-way valve 12 is rotated to be right above the vacuum pump 14, then the vacuum pump 14 is pushed along the guide rail 13, an air suction opening of the vacuum pump 14 is butted with the one-way valve 12, after the vacuum pump 14 is started, the vacuum pump 14 vacuumizes the roller 4 to be within a set pressure range, the vacuum pump 14 is pushed away from the one-way valve 12, and the one-way valve 12 keeps the vacuum state in the roller; then, the motor 10 is started, the motor 10 drives the rubber friction wheel 11 to rotate through the reduction gearbox 9, the rubber friction wheel 11 drives the roller 4 to rotate, at the moment, the material subjected to rolling processing in the inner cavity of the roller 4 is overturned along with the rotation of the roller 4, and is impacted by the plurality of propeller blades 7 in the overturning process, like a hand of a human body to roll a meat product, so that the meat product is fully fused with pickling auxiliary materials and tasty; after the set time of rotation, the meat products after rolling reach required effect, stop motor 10 this moment, make cylinder 4 stall, then break vacuum through check valve 12, make the inside and outside pressure of cylinder 4 balanced, open sealed lid 6 this moment, and electric putter 8 is opened to the forward, electric putter 8 promotes returning face plate 2 and overturns, drive cylinder 4 and the meat products wherein and follow the opening ejection of compact of cylinder 4, after the ejection of compact, reverse electric putter 8 of opening, descend cylinder 4 to horizontal position, just can repeat above-mentioned material loading, evacuation, roll and rub and the unloading operation.
Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments described in the foregoing embodiments, or equivalents may be substituted for elements thereof. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (6)
1. A vacuum tumbler, comprising a frame (1) and a drum (4), characterized in that: the top end of the rack (1) is hinged with a turnover plate (2), two ends of the top surface of the turnover plate (2) are fixedly provided with two groups of groove-shaped supporting wheels (3), two ends of the excircle of the roller (4) are fixedly connected with reinforcing rings (5), the two groups of groove-shaped supporting wheels (3) are all connected with the bottom sides of the reinforcing rings (5) corresponding to the groove-shaped supporting wheels in an embedded mode and rotatably support the roller (4) through the reinforcing rings (5), the front end of the roller (4) is provided with an opening, a sealing cover (6) is connected in the opening in an embedded mode, the inner wall of the roller (4) is fixedly provided with a plurality of propeller blades (7), the surfaces of the propeller blades (7) are of arc surface structures, the bottom end of the inner cavity of the rack (1) is fixedly provided with an electric push rod (8), the top end of the electric push rod (8) is connected with the bottom surface of the turnover, the automatic feeding device is characterized in that an input shaft of the reduction gearbox (9) is fixedly connected with a motor (10), an output shaft of the reduction gearbox (9) is fixedly connected with a rubber friction wheel (11) in series, the rubber friction wheel (11) is connected with the bottom surface of the roller (4) in a transmission mode, the wall of the roller (4) is fixedly communicated with a one-way valve (12), a guide rail (13) is fixedly installed at the bottom end of the rack (1), a vacuum pump (14) is movably embedded in the guide rail (13), and an air inlet of the vacuum pump (14) and the one-way valve (12) are located in the same plane.
2. A vacuum tumbler according to claim 1, characterized in that: the bottom fixed mounting of frame (1) has water tank (15), fixed mounting has water pump (16) in water tank (15), the outlet pipe intercommunication cylinder (4) front end's of water pump (16) opening.
3. A vacuum tumbler according to claim 1, characterized in that: one side of the rack (1) is fixedly provided with an electric control cabinet (17), a frequency converter (18) and a forward and reverse rotation switch (19) are installed in the electric control cabinet (17), the output end of the frequency converter (18) is electrically connected with the motor (10), and the forward and reverse rotation switch (19) is electrically connected with the electric push rod (8).
4. A vacuum tumbler according to claim 1, characterized in that: the cylinder wall of the roller (4) is fixedly provided with a vacuum pressure gauge (20), and the sealing cover (6) is fixedly provided with a locking buckle (21).
5. A vacuum tumbler according to claim 1, characterized in that: the groove-shaped riding wheel (3) is a rectangular grooved wheel or a circular grooved wheel, and the reinforcing ring (5) is a rectangular ring or a cylindrical ring matched with the groove-shaped riding wheel.
6. A vacuum tumbler according to claim 1, characterized in that: the front end fixed mounting of frame (1) has oxygen-increasing machine (22), the air outlet of oxygen-increasing machine (22) is just right the opening of cylinder (4) front end.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021996516.3U CN213074260U (en) | 2020-09-11 | 2020-09-11 | Vacuum rolling and kneading machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021996516.3U CN213074260U (en) | 2020-09-11 | 2020-09-11 | Vacuum rolling and kneading machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN213074260U true CN213074260U (en) | 2021-04-30 |
Family
ID=75635620
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202021996516.3U Expired - Fee Related CN213074260U (en) | 2020-09-11 | 2020-09-11 | Vacuum rolling and kneading machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN213074260U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114831192A (en) * | 2022-05-23 | 2022-08-02 | 湖南兰岭绿态茶业有限公司 | Yellow tea processing technology and equipment |
-
2020
- 2020-09-11 CN CN202021996516.3U patent/CN213074260U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114831192A (en) * | 2022-05-23 | 2022-08-02 | 湖南兰岭绿态茶业有限公司 | Yellow tea processing technology and equipment |
| CN114831192B (en) * | 2022-05-23 | 2023-12-22 | 湖南兰岭绿态茶业有限公司 | Yellow tea processing technology and equipment |
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|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20210430 |
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| CF01 | Termination of patent right due to non-payment of annual fee |