CN213067735U - Amorphous iron core testing device based on visual identification - Google Patents

Amorphous iron core testing device based on visual identification Download PDF

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Publication number
CN213067735U
CN213067735U CN202022580235.6U CN202022580235U CN213067735U CN 213067735 U CN213067735 U CN 213067735U CN 202022580235 U CN202022580235 U CN 202022580235U CN 213067735 U CN213067735 U CN 213067735U
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China
Prior art keywords
visual identification
iron core
scara robot
amorphous iron
camera
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Active
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CN202022580235.6U
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Chinese (zh)
Inventor
王永举
张志东
侯海中
纪贺然
刘洋
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Anyang Kayo Tech Co ltd
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Anyang Kayo Tech Co ltd
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Abstract

Amorphous iron core testing arrangement based on visual identification, including visual identification industry camera, visual identification industry camera is connected to the control system control, visual identification industry camera fixed mounting on the terminal arm of a SCARA robot, the SCARA robot passes through the control system control, the camera lens of visual identification industry camera is down, at the other driving lever that is provided with of visual identification industry camera, the terminal arm of driving lever also fixed connection at the SCARA robot. This device can replace artifical test completely through experimental, because SCARA robot is very ripe and simple structure, low price, so this device can effectual reduce cost, raise the efficiency in being used for amorphous iron core's test to detect.

Description

Amorphous iron core testing device based on visual identification
Technical Field
The utility model relates to a visual identification device, in particular to amorphous iron core testing arrangement based on visual identification belongs to amorphous iron core production test equipment technical field.
Background
The amorphous iron core is the very big electronic component of quantity in the industrial equipment production, its production also often is the form in batches, coil at amorphous magnetic core, welding, behind the spraying insulating layer, need carry out the test of inspection to amorphous magnetic core, it is qualified whether the inspection test item has the internal diameter size, whether the external diameter size is qualified, whether the spraying rear surface has the burr, in traditional production, the internal diameter, the external diameter size all adopts the manual work to go on through specialized tool, the burr is through artifical naked eye discernment, the personnel of the test of inspection that this kind of mode needs are many, lead to with high costs, low efficiency, hardly adapt to mass production's needs.
Disclosure of Invention
An object of the utility model is to overcome inefficiency, the problem with high costs that exist in the test after the spraying in present amorphous magnetic core production, provide an amorphous iron core testing arrangement based on visual identification.
In order to realize the purpose of the utility model, the following technical proposal is adopted: amorphous iron core testing arrangement based on visual identification, including visual identification industry camera, visual identification industry camera is connected to the control system control, visual identification industry camera fixed mounting on the terminal arm of a SCARA robot, the SCARA robot passes through the control system control, the camera lens of visual identification industry camera is down, at the other driving lever that is provided with of visual identification industry camera, the terminal arm of driving lever also fixed connection at the SCARA robot.
Further, the method comprises the following steps of; the industrial camera adopts more than 1200 ten thousand pixels.
The utility model discloses an actively beneficial technological effect lies in: after a large number of iron core single layers are placed in a working area of the SCARA robot, the iron core below the SCARA robot can be identified and the position of the iron core can be determined through the industrial camera, the robot is inserted into an inner hole of one of the iron cores through the driving lever to move the iron core to a set position, then the iron core is photographed through the industrial camera, the photographed iron core is transmitted to a processor inside a control system, the inner diameter and the outer diameter of the magnetic core can be obtained through photo image analysis after the photographing, the obtained size is compared with the size stored inside, the inner diameter of the iron core can be obtained, the outer diameter exceeds the standard, and burrs can also be identified conveniently through the image analysis. This device can replace artifical test completely through experimental, because SCARA robot is very ripe and simple structure, low price, so this device can effectual reduce cost in being used for amorphous iron core's test to detect, raises the efficiency, can satisfy large-scale production's needs.
Drawings
Fig. 1 is a schematic diagram of the present invention.
Detailed Description
In order to explain the utility model more fully, the utility model provides an implementation example. These examples are merely illustrative of the present invention and do not limit the scope of the present invention.
The invention is explained in further detail with reference to the drawings, in which the reference symbols are: 1: a SCARA robot; 2: an industrial camera; 3: a deflector rod.
As shown in the attached drawing, the amorphous iron core testing device based on visual identification comprises a visual identification industrial camera 2, wherein the visual identification industrial camera is connected to a control system for control, the visual identification industrial camera is fixedly installed on the tail end arm of a SCARA robot 1, the SCARA robot is controlled through the control system, a lens of the visual identification industrial camera faces downwards, a deflector rod 3 is arranged beside the visual identification industrial camera, and the deflector rod 3 is also fixedly connected to the tail end arm of the SCARA robot. The industrial camera adopts more than 1200 ten thousand pixels.
The utility model discloses in, 1200 ten thousand pixel industry cameras can be looked to industry camera adoption MV-CE120-10GC sea well Kangwei, and machine vision software Imvs-vm-6000 algorithm platform software is matchd to this camera, can realize the complete function of this device. The Imvs-vm-6000 algorithm platform software and the SCARA robot can be purchased from the current market.
The working process of the testing device is as follows: after a large number of iron core single layers are placed in a working area of the SCARA robot, the SCARA robot drives an industrial camera to move to obtain position information of an iron core through images, then a driving lever is inserted into an inner hole of one of the iron cores to move the iron core to a set position, then the iron core is photographed through the industrial camera, the photographed iron core is transmitted to a processor inside a control system, the inner diameter and the outer diameter of the magnetic core can be obtained through photo image analysis after photographing, the obtained size is compared with the size stored inside to obtain the inner diameter of the iron core, whether the outer diameter exceeds the standard or not is judged, if the outer diameter exceeds the standard, the driving lever dials the iron core to a waste area, and if the inner diameter is qualified, the iron core on the driving lever is dialed to.
After the embodiments of the present invention have been described in detail, those skilled in the art can clearly understand that various changes and modifications can be made without departing from the scope and spirit of the above claims, and any simple modification, equivalent change and modification made to the above embodiments according to the technical spirit of the present invention all fall within the scope of the technical solution of the present invention, and the present invention is not limited to the embodiments of the examples given in the specification.

Claims (2)

1. Amorphous iron core testing arrangement based on visual identification, including visual identification industry camera, visual identification industry camera is connected to control system control, its characterized in that: the visual identification industrial camera is fixedly arranged on the tail end arm of the SCARA robot, the SCARA robot is controlled by the control system, the lens of the visual identification industrial camera faces downwards, a deflector rod is arranged beside the visual identification industrial camera, and the deflector rod is also fixedly connected to the tail end arm of the SCARA robot.
2. The amorphous iron core testing device based on visual identification as claimed in claim 1, wherein: the industrial camera adopts more than 1200 ten thousand pixels.
CN202022580235.6U 2020-11-10 2020-11-10 Amorphous iron core testing device based on visual identification Active CN213067735U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202022580235.6U CN213067735U (en) 2020-11-10 2020-11-10 Amorphous iron core testing device based on visual identification

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202022580235.6U CN213067735U (en) 2020-11-10 2020-11-10 Amorphous iron core testing device based on visual identification

Publications (1)

Publication Number Publication Date
CN213067735U true CN213067735U (en) 2021-04-27

Family

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN202022580235.6U Active CN213067735U (en) 2020-11-10 2020-11-10 Amorphous iron core testing device based on visual identification

Country Status (1)

Country Link
CN (1) CN213067735U (en)

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Legal Events

Date Code Title Description
GR01 Patent grant
GR01 Patent grant
PE01 Entry into force of the registration of the contract for pledge of patent right
PE01 Entry into force of the registration of the contract for pledge of patent right

Denomination of utility model: Amorphous iron core testing device based on visual recognition

Effective date of registration: 20220418

Granted publication date: 20210427

Pledgee: Bank of China Limited Anyang Branch

Pledgor: ANYANG KAYO-TECH CO.,LTD.

Registration number: Y2022980004334

PC01 Cancellation of the registration of the contract for pledge of patent right
PC01 Cancellation of the registration of the contract for pledge of patent right

Date of cancellation: 20230605

Granted publication date: 20210427

Pledgee: Bank of China Limited Anyang Branch

Pledgor: ANYANG KAYO-TECH CO.,LTD.

Registration number: Y2022980004334