CN213065555U - Integrated gas supply system for assembly type building prefabricated part production line - Google Patents
Integrated gas supply system for assembly type building prefabricated part production line Download PDFInfo
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- CN213065555U CN213065555U CN202021015979.7U CN202021015979U CN213065555U CN 213065555 U CN213065555 U CN 213065555U CN 202021015979 U CN202021015979 U CN 202021015979U CN 213065555 U CN213065555 U CN 213065555U
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Abstract
The utility model provides an air feed system is synthesized to prefabricated component production line of assembly type structure relates to assembly type structure technical field, and this air feed system includes: the air compressor is connected with the first air storage tank, the first air storage tank is connected with the second air storage tank through a first branch pipeline, and the first air storage tank is connected with the third air storage tank through a second branch pipeline; the second gas storage tank is used for supplying gas to the cement conveying system, the third gas storage tank is used for supplying gas to the control valve and the dust remover, the first gas storage tank is divided into the second gas storage tank used for supplying gas to the cement conveying system and the third gas storage tank used for supplying gas to the control valve and the dust remover through pipelines, independent gas supply of the cement conveying system, the control valve and the dust remover is achieved, and the problem that adverse effects are easily generated on normal work of the control valve and the dust remover due to large gas consumption of the cement conveying system is solved.
Description
Technical Field
The utility model relates to an industrial residence technical field especially relates to an assembly type structure prefabricated component production line synthesizes gas supply system.
Background
In the field of powder material conveying, the powder material is conveyed in a pneumatic conveying mode, the pneumatic conveying utilizes the energy of airflow to convey the powder material in an airtight pipeline along the airflow direction, and the pneumatic conveying is a specific application of a fluidization technology.
The pneumatic conveying device can be used for horizontal, vertical or inclined conveying and the like due to simple structure and convenient operation, and is widely applied to conveying powder materials in multiple industries. The air consumption of the cement conveying system is large, and the normal work of the control valve and the dust removal device is easily affected when the cement conveying system works.
SUMMERY OF THE UTILITY MODEL
The utility model discloses above-mentioned technical problem to exist among the prior art provides an air feed system is synthesized to prefabricated component production line of assembly type structure, can solve because of cement conveying system's tolerance is great, produces adverse effect's problem to the normal work of control flap and dust remover easily.
In order to achieve the technical purpose, the embodiment of the utility model provides an assembly type building prefabricated component production line synthesizes gas supply system, including air compressor machine, first gas holder, second gas holder and third gas holder, the air compressor machine with first gas holder is connected, first gas holder through first branch pipeline with the second gas holder is connected, first gas holder through second branch pipeline with the third gas holder is connected;
the second air storage tank is used for supplying air to the cement conveying system, and the third air storage tank is used for supplying air to the control valve and the dust remover.
Preferably, the first air container is connected with a freeze dryer, and the freeze dryer is respectively connected with the second air container and the third air container.
Preferably, a first valve is arranged at an air inlet of the freeze dryer, a second valve is arranged at an air outlet of the freeze dryer, an inflow end of the first valve is connected with an inflow end of a third valve through a pipeline, and an outflow end of the third valve is connected with an outflow end of the second valve through a pipeline.
Preferably, a fourth valve is connected in series to the first branch pipeline; and a fifth valve is connected in series with the second branch pipeline.
Preferably, the volume of the second air tank is different from the volume of the third air tank.
Preferably, the volume of the second air tank is larger than the volume of the third air tank.
Preferably, the comprehensive gas supply system further comprises a trench, and the sewage discharge ports of the first gas storage tank, the second gas storage tank and the third gas storage tank are respectively connected with the trench.
Preferably, a first filter is arranged on a pipeline between the air compressor and the first air storage tank;
a second filter is arranged on a pipeline between the first gas storage tank and the freeze dryer;
the freeze dryer is connected with a third filter, and the third filter is respectively connected with the first branch pipeline and the second branch pipeline.
The embodiment of the utility model provides an in one or more technical scheme, following technological effect or advantage have at least: the air compressor is connected with a first air storage tank, the first air storage tank is connected with a second air storage tank through a first branch pipeline, and the first air storage tank is connected with a third air storage tank through a second branch pipeline; the second gas storage tank is used for supplying gas to the cement conveying system, the third gas storage tank is used for supplying gas to the control valve and the dust remover, the first gas storage tank is divided into the second gas storage tank used for supplying gas to the cement conveying system and the third gas storage tank used for supplying gas to the control valve and the dust remover through pipelines, independent gas supply of the cement conveying system, the control valve and the dust remover is achieved, and the problem that adverse effects are easily generated on normal work of the control valve and the dust remover due to large gas consumption of the cement conveying system is solved.
Drawings
Fig. 1 is a schematic view of an assembly type building prefabricated component production line of an embodiment of the present invention.
Fig. 2 is the schematic view of the integrated gas supply system of the prefabricated component production line of the assembly type building according to an embodiment of the present invention.
Fig. 3 is a side view of an assembly type building prefabricated component production line according to an embodiment of the present invention.
Fig. 4 is a schematic view of a foamed concrete mixed distribution platform of an assembly type building prefabricated component production line according to an embodiment of the present invention;
fig. 5 is a side view of a foamed concrete mixed distribution platform of an assembly type construction prefabricated part production line according to an embodiment of the present invention;
description of the reference numerals
200-cement feeding device, 201-cement bin, 202-cement conveyer, 204-pressure tank and 205-cement conveying pipeline;
400-a feeding device for the material to be fed,
500-liquid adding device, 510-liquid additive tank, 520-weighing tank, 521-weighing sensor and 550-liquid discharging pump;
600-a dispersing device;
700-mixing and distributing platform, 701-platform support, 702-upright post, 703-first operation table, 704-second operation table, 705-pouring space, 707-mixing machine;
800-a dust removal device;
900-an auxiliary delivery pipeline for conveying the waste water,
1000-middle bin, 1001-top dust remover.
1201-air compressor, 1202-first filter, 1203-first air reservoir, 1204-second filter, 1205-freeze dryer, 1206-first valve, 1207-second valve, 1208-third valve, 1209-third filter, 1210-second air reservoir, 1211-third air reservoir, 1212-fourth valve, 1213-fifth valve, 1214-gutter.
Detailed Description
Other objects and advantages of the present invention will become apparent from the following explanation of the preferred embodiments of the present application.
Fig. 1 exemplarily shows that the embodiment of the present invention provides an integrated air supply system for an assembly type building prefabricated component production line, including an air compressor 1201, a first air storage tank 1203, a second air storage tank 1210 and a third air storage tank 1211, wherein the air compressor 1201 is connected with the first air storage tank 1203, the first air storage tank 1203 is connected with the second air storage tank 1210 through a first branch pipe, and the first air storage tank 1203 is connected with the third air storage tank 1211 through a second branch pipe; the second air storage tank 1210 is used for supplying air to the cement conveying system, the third air storage tank 1211 is used for supplying air to the control valve and the top dust remover 1001, and the first air storage tank 1203 is divided into the second air storage tank 1210 used for supplying air to the cement conveying system and the third air storage tank 1211 used for supplying air to the control valve and the dust remover through pipelines, so that the independent air supply of the cement conveying system, the control valve and the dust removing device 800 is realized, and the problem that the normal work of the control valve and the dust remover is easily adversely affected due to the large air consumption of the cement conveying system is solved.
In some embodiments, referring to fig. 1 and 2, the first air container 1203 is connected to a freeze dryer 1205, the freeze dryer 1205 is connected to the second air container 1210 and the third air container 1211, respectively, the freeze dryer 1205 is for removing moisture or other moisture in the material, the moisture or the moisture in the material is formed into ice crystals by using low temperature, and then the water or the other moisture is removed by sublimation, so that water vapor in the air can be removed to obtain pure and dry air, thereby avoiding the material pollution caused by the wet air.
In some embodiments, referring to fig. 1 and 2, the air inlet of the freeze dryer 1205 is provided with a first valve 1206, the air outlet of the freeze dryer 1205 is provided with a second valve 1207, the inflow end of the first valve 1206 is fixedly connected with the inflow end flange of a third valve 1208 through a pipeline, the outflow end of the third valve 1208 is fixedly connected with the outflow end flange of the second valve 1207 through a pipeline, and preferably, the first valve 1206, the second valve 1207 and the third valve 108 are electric air valves, are additionally arranged on conveying pipelines in various areas, and have open and closed state signal outputs.
In some embodiments, referring to fig. 1 and 2, a fourth valve 1212 is connected in series with the first branch line; a fifth valve 1213 is connected in series to the second branch line, the fourth valve 1212 is used to control the amount of air input into the second air tank, and the fifth valve 1213 is used to control the amount of air input into the third air tank 1211, preferably, the fourth valve 1212 and the fifth valve 1213 are electric air valves, which are additionally installed on the conveying pipelines in each area, and have signals of open and close states output.
In some embodiments, as shown with reference to fig. 1 and 2, the second air tank 1210 has a different volume than the third air tank 1211, which stores compressed air. The size of the compressor is determined by the capacity of the compressor, the larger the capacity of the air storage tank is, the longer the running time interval of the compressor is, and the air storage tanks with different capacities are selected according to the air consumption.
In some embodiments, referring to fig. 1 and 2, the volume of the second air storage tank 1210 is greater than that of the third air storage tank 1211, preferably, the second air storage tank 1210 is a 6 cubic capacity air storage tank, the third air storage tank 1211 is a 2 cubic capacity air storage tank, the second air storage tank 1210 is used for supplying air to the cement conveying system, a large amount of air is required, and in order to ensure the smoothness of cement conveying, the 6 cubic capacity air storage tank is selected for the second air storage tank 1210; the third air storage tank 1211 is used for controlling the valve and supplying air to the dust remover, the required air consumption is less, and an air storage tank with the capacity of 2 cubic meters is selected.
In some embodiments, referring to fig. 1 and 2, the integrated air supply system further includes a trench 1214, wherein the drain outlets of the first air storage tank 1203, the second air storage tank 1210 and the third air storage tank 1211 are respectively connected with the trench 1214, air is collected through the air inlet of the air compressor 1201, is compressed by the head of the air compressor 1201, is sprayed into the first air storage tank 1203 from the air outlet of the air compressor 1201, and then enters the second air storage tank 1210 and the third air storage tank 1211 through the pipeline. Because the temperature difference exists between the air collected by the air inlet and the compressed air ejected by the air outlet after work doing, most condensed water is inevitably separated out and contains a small amount of oil and impurities, and the condensed water is discharged to a trench 1214 through a sewage outlet of the air storage tank after being settled, so that the pollution to the air is reduced.
In some embodiments, referring to fig. 1 and 2, a first filter 1202 is disposed in the conduit between the air compressor 1201 and the first air reservoir 1203, and the compressed air produced by the air compressor 1201 is impure. This is because the air compressor 1201 itself contains lubricating oil, and a part of the lubricating oil inevitably mixes into the compressed air during the compression operation. In addition, natural air contains solid particles, moisture and the like, and when the gas which is not subjected to purification treatment is directly used in a pneumatic circuit, faults can be brought to the pneumatic circuit, pneumatic elements are damaged, the service life of the elements is shortened, the production efficiency is reduced, and even accidents are caused. Therefore, purifying the compressed air by the post-processing equipment for compressing the air by the air compressor 1201 to obtain pure compressed air is an essential important link in the pneumatic system.
A second filter 1204 is arranged on a pipeline between the first gas storage tank 1203 and the freeze dryer 1205; the second filter 1204 has a minimum pressure drop and oil mist separation capability, which allows dust, moisture and oil to be removed from the duct; the number of filters and the location of the compressed air system are different according to the air quality requirements. The basic configuration is a filter accuracy of 3 μm, 1 μm, 0.01 μm. In addition, the use of some filters meeting special requirements can be selected, such as an oil removal filter, a sterilization filter, an activated carbon filter and the like.
The freeze dryer 1205 is fixedly connected with a third filter 1209 in a flange mode, the third filter 1209 is respectively connected with the first branch pipeline and the second branch pipeline, and water can be separated out of the compressed air as long as the temperature of the compressed air changes in the using process. The use of the freeze dryer 1205 can reduce the moisture content in the compressed air, making the air more pure, making the compressed air meet the requirements for use.
In some embodiments, referring to fig. 3 and 4, another aspect of the present invention provides a prefabricated building element production line, including: a mixed material distributing platform 700, a mixed machine 707, a cement feeding device 200, a feeding device 400 and a liquid adding device 500; the mixing machine 707, the feeding device 400 and the liquid adding device 500 are respectively and fixedly connected with the mixing and distributing platform 700, and a pouring space 705 is arranged at the lower side of the mixing machine 707; the cement feeding device 200 is connected with the mixing machine 707, and the cement feeding device 200 is started to convey cement into the mixing machine 707; simultaneously, the feeding device 400 conveys the raw materials into the mixing machine 707; and the liquid adding device 500 delivers the liquid into the compounder 707; the materials stirred by the mixer 707 are discharged into foamed concrete in the casting space 705; the system is synchronously matched with a material mixing and distributing platform 700, a mixing machine 707, a cement feeding device 200, a feeding device 400 and a liquid adding device 500,
in some embodiments, referring to fig. 3 and 4, another aspect of the present invention provides a foamed concrete production line, comprising: the system comprises a mixing and distributing platform, a mixing machine, a cement feeding device, a feeding device and a liquid adding device; the mixing machine 707, the feeding device 400 and the liquid adding device 500 are respectively and fixedly connected with the mixing and distributing platform 700, and a pouring space is arranged at the lower side of the mixing machine 707; the cement feeding device 200 is connected with the mixing machine 707, and the cement feeding device 200 is started to convey cement into the mixing machine 707; simultaneously, the feeding device 400 conveys the raw materials into the mixing machine 707; and the liquid adding device 500 delivers the liquid into the compounder 707; the materials stirred by the mixer 707 are discharged into foamed concrete in the casting space 705; the system is synchronously matched with a material mixing and distributing platform 700, a mixing machine 707, a cement feeding device 200, a feeding device 400 and a liquid adding device 500,
in some embodiments, referring to fig. 3, 4 and 5, the liquid adding device 500 includes a liquid additive tank 510, a weighing tank 520 and a drain pump 550, the liquid additive tank 510 is located on the upper side of the weighing tank 520, the liquid additive tank 510 is connected with the weighing tank 520 through a pipeline, a suction port of the drain pump 550 is connected with the weighing tank 520, a discharge port of the drain pump is connected with a mixing machine 707, the liquid additive tank 510 is fixedly connected with the second console 704 through a bolt, the weighing tank 520 is fixedly connected with the first console 703 through a bolt, the liquid additive tank 510 is located on the upper side of the weighing tank 520, the liquid additive tank 510 is fixedly connected with the weighing tank 520 through a pipeline flange, a suction port of the drain pump 550 is fixedly connected with the weighing tank 520 through a flange, a discharge port of the drain pump 550 is fixedly connected with the mixing machine 707 through a flange, when the mixing machine 707 needs to inject liquid, the liquid buffered in the liquid additive tank 510, flows into the weighing tank 520 through a pipeline, and the weighing tank 520 discharges the weighed liquid into the mixing machine 707 through the drain pump 550 according to the weighing data.
In some embodiments, referring to fig. 2, 3 and 4, the compounding system further comprises a dispersion apparatus, the dispersion apparatus 600 is fixedly connected to the second console 704 by bolts, and the dispersion apparatus 600 is connected to the compounding machine 707 by flange pipes.
In some embodiments, referring to fig. 3 and 4, the platform support 701 includes a plurality of columns 702, the first operation platform 703 and the second operation platform 704 are respectively and fixedly connected to the columns 702, and the first operation platform 703 and the second operation platform 704 are respectively and fixedly connected to the columns 702 by welding, preferably. The upright column 702 is I-shaped steel, the flange of the I-shaped steel is wide, the lateral rigidity is high, the bending resistance is high, and the structural strength of the platform is effectively improved.
The utility model relates to an air feed system is synthesized to prefabricated component production line of assembly type structure's theory of operation does: air is collected through an air inlet of the air compressor 1201, compressed by the air compressor 1201, sprayed from an air outlet of the air compressor 1201, filtered by the first filter 1202, and enters the first air storage tank 1203, then the compressed air is filtered by a pipeline through a second filter 1204, enters a freeze dryer 1205 to enable the compressed air to meet the use requirement, is filtered by a third filter 1209 and then respectively enters a second air storage tank 1210 and a third air storage tank 1211, the air in the second air storage tank 1210 is sent into a pressure feed tank 204 and an auxiliary conveying pipeline 900 through pipelines, the cement in the cement bin 201 enters a cement conveying pipeline 205 through a cement conveyor 202, one end of the auxiliary conveying pipeline 900 is connected with an air source, the other end of the auxiliary conveying pipeline 900 is connected with the cement conveying pipeline 205, the blowing-assisting air flow is used for conveying blowing-assisting air flow into the cement conveying pipeline 205, and the flow direction of the blowing-assisting air flow is the same as the conveying direction of cement in the cement conveying pipeline 205; the blowing-assisting air flow blows cement in the cement conveying pipeline 205 into the intermediate bin 1000, the cement enters the mixing machine 707 through a bottom pipeline of the intermediate bin 1000, and meanwhile, the feeding device 400 conveys raw materials into the mixing machine 707; and the liquid adding device 500 delivers the liquid into the compounder 707; the materials stirred by the mixer 707 are discharged in the casting space 705 to form the foam concrete to manufacture the prefabricated member.
The apparatus of the present application has been described in detail with reference to the preferred embodiments thereof, however, it should be noted that those skilled in the art can make modifications, alterations and adaptations based on the above disclosure without departing from the spirit of the present application. The present application includes the specific embodiments described above and any equivalents thereof.
Claims (8)
1. The integrated gas supply system for the assembly type building prefabricated part production line is characterized by comprising an air compressor, a first gas storage tank, a second gas storage tank and a third gas storage tank, wherein the air compressor is connected with the first gas storage tank, the first gas storage tank is connected with the second gas storage tank through a first branch pipeline, and the first gas storage tank is connected with the third gas storage tank through a second branch pipeline;
the second air storage tank is used for supplying air to the cement conveying system, and the third air storage tank is used for supplying air to the control valve and the dust remover.
2. The integrated gas supply system according to claim 1, wherein the first gas tank is connected to a freeze dryer, and the freeze dryer is connected to the second gas tank and the third gas tank, respectively.
3. The integrated gas supply system according to claim 2, wherein the gas inlet of the freeze dryer is provided with a first valve, the gas outlet of the freeze dryer is provided with a second valve, the inflow end of the first valve is connected with the inflow end of a third valve through a pipeline, and the outflow end of the third valve is connected with the outflow end of the second valve through a pipeline.
4. The integrated gas supply system according to claim 1, wherein a fourth valve is connected in series to the first branch line; and a fifth valve is connected in series with the second branch pipeline.
5. The integrated air supply system according to claim 1, wherein the volume of said second air tank is different from the volume of said third air tank.
6. The integrated air supply system according to claim 5, wherein the volume of said second air tank is greater than the volume of said third air tank.
7. The integrated gas supply system according to any one of claims 1 to 6, further comprising a trench, wherein the sewage discharge ports of the first, second and third gas tanks are respectively connected with the trench.
8. The integrated gas supply system according to claim 2,
a first filter is arranged on a pipeline between the air compressor and the first air storage tank;
a second filter is arranged on a pipeline between the first gas storage tank and the freeze dryer;
the freeze dryer is connected with a third filter, and the third filter is respectively connected with the first branch pipeline and the second branch pipeline.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202021015979.7U CN213065555U (en) | 2020-06-05 | 2020-06-05 | Integrated gas supply system for assembly type building prefabricated part production line |
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| CN202021015979.7U CN213065555U (en) | 2020-06-05 | 2020-06-05 | Integrated gas supply system for assembly type building prefabricated part production line |
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| CN213065555U true CN213065555U (en) | 2021-04-27 |
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| CN202021015979.7U Active CN213065555U (en) | 2020-06-05 | 2020-06-05 | Integrated gas supply system for assembly type building prefabricated part production line |
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