CN213060993U - High-efficient pure aluminum alloy refining device of smelting - Google Patents
High-efficient pure aluminum alloy refining device of smelting Download PDFInfo
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- CN213060993U CN213060993U CN202021314372.9U CN202021314372U CN213060993U CN 213060993 U CN213060993 U CN 213060993U CN 202021314372 U CN202021314372 U CN 202021314372U CN 213060993 U CN213060993 U CN 213060993U
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Abstract
The utility model provides a device is smelted in concise of high-efficient pure aluminum alloy. The concise device of smelting of high-efficient pure aluminum alloy includes the base, the mixing mechanism, reciprocating rotary mechanism, clearance mechanism and exhaust-gas treatment mechanism, the top fixed mounting of base has the smelting case, the pivot rotates to be connected on the inside wall of box, the bull stick rotates to be connected on the interior roof of box, the fixed cup joint of drive bevel gear is on the outer wall of pivot, equal fixed mounting has the stirring leaf on the outer wall that bull stick and rotary drum are located the smelting incasement portion, reciprocating rotary mechanism installs the inside at the box, clearance mechanism installs the inside at the smelting case, exhaust-gas treatment mechanism installs on the base. The utility model provides a device is smelted in concise of high-efficient pure aluminum alloy has and to make multiunit stirring leaf towards opposite direction dislocation rotation each other, makes the reaction liquid bump each other, makes the aluminum alloy smelt more thorough advantage.
Description
Technical Field
The utility model relates to a smelting equipment technical field especially relates to a device is smelted in concise of high-efficient pure aluminum alloy.
Background
Aluminum alloys are the most widely used class of non-ferrous structural materials in industry and have found a number of applications in the aerospace, automotive, mechanical manufacturing, marine and chemical industries. The rapid development of industrial economy has increased the demand for aluminum alloy welded structural members, and the research on the weldability of aluminum alloys is also deepened. Aluminum alloys are currently the most used alloys.
Being CN209798049U through retrieval authorization bulletin number discloses a refining device for aluminum alloy is smelted, comprising a base plate, the upper surface of concise agitator furnace is provided with motor and feed inlet respectively, the output shaft of motor runs through concise agitator furnace and is provided with the (mixing) shaft, the outside symmetry of (mixing) shaft is provided with the stirring leaf, every a plurality of first through-holes have all been seted up to one side of stirring leaf, the outside symmetry of horizontal pole is provided with the cavity body, every the inside of the cavity body all is provided with reset spring, reset spring's lower extreme is provided with the stopper, the lower surface of stopper is provided with the movable rod that runs through the cavity body, two the lower extreme of movable rod is provided with the scraper blade jointly.
The utility model discloses though the solid dirt of convenient bottom to the concise agitator furnace is clear away to stir reaction liquid, still have the defect, the stirring leaf all rotates towards a direction always, and reaction liquid flows to the dynamics of colliding each other less, and the reaction is mixed thoroughly inadequately.
Therefore, it is necessary to provide a high-efficiency pure aluminum alloy refining and smelting device to solve the above technical problems.
SUMMERY OF THE UTILITY MODEL
The utility model provides a technical problem provide a can make multiunit stirring leaf each other towards opposite direction dislocation rotation, make the reaction liquid bump each other, make the aluminum alloy smelt more thorough high-efficient pure aluminum alloy refining smelting device.
In order to solve the technical problem, the utility model provides a device is smelted in concise of high-efficient pure aluminum alloy includes: the smelting device comprises a base, wherein a smelting box is fixedly mounted at the top of the base, a box body is fixedly mounted at the top of the smelting box, and a feeding pipe, a liquid inlet pipe and a liquid outlet pipe are fixedly mounted on the side wall of the smelting box; the mixing mechanism comprises a rotating shaft, a driving bevel gear, a rotating rod, a rotating drum, a first driven bevel gear, a second driven bevel gear, stirring blades and a through groove, wherein the rotating shaft is rotatably connected to the inner side wall of the box body, the rotating rod is rotatably connected to the inner top wall of the box body, the rotating rod drives the bottom of the rotating rod to penetrate through the bottom wall of the box body and extend into the smelting box, the rotating drum is rotatably connected to the outer wall of the rotating rod, the driving bevel gear is fixedly sleeved on the outer wall of the rotating shaft, the first driven bevel gear is fixedly sleeved on the outer wall of the rotating rod, the second driven bevel gear is fixedly sleeved on the rod wall of the rotating drum in the box body, the rotating rod and the outer wall of the rotating drum in the smelting box are both fixedly provided with the stirring blades, and the surface; the reciprocating rotating mechanism is arranged inside the box body; the cleaning mechanism is arranged inside the smelting box; the waste gas treatment mechanism is arranged on the base.
Preferably, reciprocating rotary mechanism package motor, half-gear, full gear and first spring, motor fixed mounting is on the inside wall of box, the output fixed connection of half-gear and motor, full gear is fixed to be cup jointed on the outer wall of pivot, first spring concatenates on the outer wall of pivot.
Preferably, clearance mechanism includes diaphragm, support column and scraper blade, diaphragm fixed mounting is in the bottom of bull stick, the bottom of diaphragm has the scraper blade through support column fixed mounting.
Preferably, the support column includes slide cartridge, slide bar, slider, second spring and locking lever, slide cartridge fixed mounting is in the bottom of diaphragm, the slide bar passes through the inside of slider sliding connection slide cartridge, second spring fixed connection is between the roof of the interior roof of slide cartridge and slider, the one end and the slide bar of locking lever are located the inside pole wall fixed connection of slide cartridge, the other end and the slide bar of locking lever are located the outside pole wall fixed connection of slide cartridge.
Preferably, exhaust treatment mechanism is including dissolving case, trachea and outlet pipe, dissolve case fixed mounting at the top of base, tracheal one end and the lateral wall fixed connection who smelts the case, tracheal other end passes the inside that the lateral wall of dissolving the case extends to dissolving the case, water pipe fixed mounting is on dissolving the lateral wall of case.
Preferably, the pipe body of the air pipe in the dissolving box is of a snake-shaped structure, and the air pipe is provided with air outlets which are uniformly distributed on the pipe wall in the dissolving box.
Compared with the prior art, the utility model provides a device is smelted in concise of high-efficient pure aluminum alloy has following beneficial effect:
the utility model provides a device is smelted in refining of high-efficient pure aluminum alloy puts into the smelting case with aluminium liquid and concise agent, drives the stirring leaf through reciprocating rotary mechanism and can stir towards two directions, makes reaction liquid support collision dynamics strengthen, makes the reaction more thorough, and can clear up the bottom of the case portion of smelting through clearance mechanism, prevents solid deposition, and exhaust-gas treatment mechanism can handle the harmful gas who smelts the production to it is more thorough to make the aluminum alloy smelt.
Drawings
FIG. 1 is a schematic structural view of a preferred embodiment of the high-efficiency pure aluminum alloy refining and smelting device provided by the present invention;
FIG. 2 is a schematic view of the internal structure of the melting tank shown in FIG. 1;
FIG. 3 is an interior elevational view of the melting tank shown in FIG. 1;
FIG. 4 is a schematic view of the internal structure of the case shown in FIG. 1;
fig. 5 is a schematic view of the internal structure of the support column shown in fig. 2.
Reference numbers in the figures: 1. the device comprises a base, 2, a smelting box, 3, a box body, 4, a mixing mechanism, 41, a rotating rod, 42, a driving bevel gear, 43, a rotating rod, 44, a rotary drum, 45, a first driven bevel gear, 46, a second driven bevel gear, 47, a stirring blade, 48, a through groove, 5, a reciprocating rotating mechanism, 51, a motor, 52, a half gear, 53, a full gear, 54, a first spring, 6, a cleaning mechanism, 61, a transverse plate, 62, a supporting column, 621, a sliding cylinder, 622, a sliding rod, 623, a sliding block, 624, a second spring, 625, a locking rod, 7, an exhaust gas treatment mechanism, 71, a dissolving box, 72, a gas pipe, 73, a water pipe, 8, a gas outlet, 9, a feeding pipe, 9a, a liquid inlet pipe, 9b and a liquid outlet pipe.
Detailed Description
The present invention will be further described with reference to the accompanying drawings and embodiments.
Please refer to fig. 1, fig. 2, fig. 3, fig. 4 and fig. 5 in combination, in which fig. 1 is a schematic structural diagram of a preferred embodiment of a high-efficiency pure aluminum alloy refining and smelting device provided by the present invention; FIG. 2 is a schematic view of the internal structure of the melting tank shown in FIG. 1; FIG. 3 is an interior elevational view of the melting tank shown in FIG. 1; FIG. 4; is a schematic diagram of the internal structure of the box body shown in figure 1; fig. 5 is a schematic view of the internal structure of the support column shown in fig. 2. High-efficient pure aluminum alloy refining smelting device includes: base 1, mixing mechanism 4, reciprocating rotary mechanism 5, clearance mechanism 6 and exhaust-gas treatment mechanism 7, the top fixed mounting of base 1 has smelting box 2, and the top fixed mounting who smelts box 2 has box 3, and fixed mounting has inlet pipe 9, feed liquor pipe 9a and drain pipe 9b on the lateral wall of smelting box 2.
In the concrete implementation, as shown in fig. 2 and 4, the mixing mechanism 4 comprises a rotating shaft 41, a driving bevel gear 42, a rotating rod 43, a rotating drum 44, a first driven bevel gear 45, a second driven bevel gear 46, a stirring blade 47 and a through slot 48, the rotating shaft 41 is rotatably connected to the inner side wall of the box body 3, the rotating rod 43 is rotatably connected to the inner top wall of the box body 3, and bull stick 43 drives the diapire that the bottom passed box 3 and extends to the inside of smelting case 2, rotary drum 44 rotates to be connected on the outer wall of bull stick 43, the fixed cup joint of drive bevel gear 42 is on the outer wall of pivot 41, first driven bevel gear 45 is fixed to be cup jointed on the outer wall of bull stick 43, second driven bevel gear 46 is fixed to be cup jointed on the pole wall that rotary drum 44 is located box 3 inside, equal fixed mounting has stirring leaf 47 on bull stick 43 and rotary drum 44 are located the outer wall of smelting case 2 inside, logical groove 48 has been seted up on the surface of stirring leaf 47.
The reciprocating rotation mechanism 5 comprises a motor 51, a half gear 52, a full gear 53 and a first spring 54, wherein the motor 51 is fixedly arranged on the inner side wall of the box body 3, the half gear 52 is fixedly connected with the output end of the motor 51, the full gear 53 is fixedly sleeved on the outer wall of the rotating shaft 41, and the first spring 54 is connected on the outer wall of the rotating shaft 41 in series.
It should be noted that: aluminum liquid and a refining agent are respectively put into the smelting box 2 from a liquid inlet pipe 9a and a material inlet pipe 9 for mixed smelting, at the moment, a motor 51 works to drive a half gear 52 fixedly connected with an output end of the motor to rotate, when the half gear 52 rotates to a toothed surface to be contacted with a full gear 53, the full gear 53 and a rotating shaft 41 are driven to rotate, a first spring 54 is forced to twist, when the half gear 52 rotates to a non-toothed surface to be contacted with the full gear 53, the full gear 53 and the rotating shaft 41 are driven by the first spring 54 to rotate in opposite directions, so that the rotating shaft 41 can rotate in opposite directions, a driving bevel gear 42 is driven to rotate in opposite directions, the driving bevel gear 42 drives a first driven bevel gear 45 and a second driven bevel gear 46 to rotate in opposite directions, so that a stirring blade 47 on a rotating rod 43 and a stirring blade 47 on a rotating drum 46 stir reaction liquid in opposite directions, and the reaction liquid rotates in different directions and collides in the smelting box 2, the reaction smelting is more thorough.
Referring to fig. 2 and 5, the cleaning mechanism 6 includes a transverse plate 61, a support column 62 and a scraper 63, the transverse plate 61 is fixedly mounted at the bottom of the rotating rod 43, and the scraper 63 is fixedly mounted at the bottom of the transverse plate 61 through the support column 62.
The supporting column 62 comprises a sliding cylinder 621, a sliding rod 622, a sliding block 623, a second spring 624 and a locking rod 625, the sliding cylinder 621 is fixedly installed at the bottom of the transverse plate 61, the sliding rod 622 is slidably connected with the inside of the sliding cylinder 621 through the sliding block 623, the second spring 624 is fixedly connected between the inner top wall of the sliding cylinder 621 and the top wall of the sliding block 623, one end of the locking rod 625 is fixedly connected with the rod wall of the sliding rod 622 inside the sliding cylinder 621, and the other end of the locking rod 625 is fixedly connected with the rod wall of the sliding rod 622 outside the sliding cylinder 621.
It should be noted that: when the rotating rod 43 rotates, the rotating rod can drive the transverse plate 61 fixedly connected with the bottom of the rotating rod to rotate, the transverse plate 61 drives the sliding cylinder 621 to rotate, the sliding cylinder 621 rotates, the sliding cylinder 621 can drive the sliding rod 622 to rotate, the rotating rod 622 drives the scraping plate 63 to rotate to clean impurity and dirt deposited at the bottom of the smelting box 2, when the scraping plate 63 is abraded, the sliding rod 623 can be pushed by the second spring 624 to move downwards, the scraping plate 63 can always be in contact with the bottom wall of the smelting box 2, and the locking rod 625 can drive the sliding rod 622 to rotate when the sliding cylinder 621 rotates again, and the sliding rod 622 can slide downwards and cannot be influenced.
Referring to fig. 2, the waste gas treatment mechanism 7 includes a dissolving tank 71, a gas pipe 72 and a water outlet pipe 73, the dissolving tank 71 is fixedly installed on the top of the base 1, one end of the gas pipe 72 is fixedly connected with the side wall of the smelting tank 2, the other end of the gas pipe 72 passes through the side wall of the dissolving tank 71 and extends into the dissolving tank 71, and the water pipe 73 is fixedly installed on the side wall of the dissolving tank 71.
The pipe body of the air pipe 72 located inside the dissolving box 71 is of a snake-shaped structure, and the pipe wall of the air pipe 72 located inside the dissolving box 71 is provided with air outlets 8 which are uniformly distributed.
It should be noted that: harmful gas generated by reaction of reaction liquid in the smelting box 2 can be discharged from the gas pipe 72 to the inside of the dissolving box 71 filled with sodium hydroxide solution to be reacted, and the gas pipe 72 with the serpentine structure can enable the harmful gas to be uniformly discharged to each corner inside the dissolving box 71 through the gas outlet holes 8, so that the dissolving efficiency of the harmful gas is improved.
The utility model provides a device is smelted in concise of high-efficient pure aluminum alloy's theory of operation as follows:
aluminum liquid and a refining agent are respectively put into the smelting box 2 from a liquid inlet pipe 9a and a material inlet pipe 9 for mixed smelting, at the moment, a motor 51 works to drive a half gear 52 fixedly connected with an output end of the motor to rotate, when the half gear 52 rotates to a toothed surface to be contacted with a full gear 53, the full gear 53 and a rotating shaft 41 are driven to rotate, a first spring 54 is forced to twist, when the half gear 52 rotates to a non-toothed surface to be contacted with the full gear 53, the full gear 53 and the rotating shaft 41 are driven by the first spring 54 to rotate in reverse direction, so that the rotating shaft 41 can rotate in reciprocating mode, a driving bevel gear 42 is driven to rotate in reciprocating mode, the driving bevel gear 42 drives a first driven bevel gear 45 and a second driven bevel gear 46 to rotate in reverse direction, so that a stirring blade 47 on a rotating rod 43 and a stirring blade 47 on a rotating drum 46 rotate in reverse direction to stir reaction liquid, the reaction liquid rotates and collides in different directions in the smelting box 2, the reaction smelting is more thorough, the rotating rod 43 can drive the transverse plate 61 fixedly connected with the bottom of the rotating rod to rotate when rotating, the transverse plate 61 drives the sliding barrel 621 to rotate, the sliding barrel 621 drives the sliding rod 622 to rotate when rotating, the rotating rod 622 drives the scraping plate 63 to rotate to clean impurity dirt deposited at the bottom of the smelting box 2, the second spring 624 can push the sliding rod 623 to move downwards when the scraping plate 63 is worn, so that the scraping plate 63 can be always contacted with the bottom wall of the smelting box 2, the locking rod 625 can drive the sliding barrel 621 to rotate when rotating, the sliding rod 622 can slide downwards without being influenced, harmful gas generated by reaction of the reaction liquid in the smelting box 2 can be discharged from the gas pipe 72 to the inside of the dissolving box 71 filled with sodium hydroxide solution to be reacted, and the harmful gas can be uniformly discharged from the gas outlet 8 to the inside of the dissolving box 71 through the gas pipe 72 with a snake-shaped structure The dissolving efficiency of harmful gas is improved at each corner to can make multiunit stirring leaf 47 rotate towards opposite direction dislocation each other, make the reaction liquid collide each other, make the aluminum alloy smelt more thoroughly.
The utility model discloses well motor 51 adopts Y80M1-2 model, and motor 51 moves for current conventional circuit, and motor 51's power supply interface passes through the switch and connects power supply system, realizes motor 51's rotation control, the utility model discloses in circuit and control that relate to be prior art, do not carry out too much the repeated description here.
In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplification of description, but do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention.
The above only is the embodiment of the present invention, not limiting the scope of the present invention, all the equivalent structures or equivalent processes of the present invention are used in the specification and the attached drawings, or directly or indirectly applied to other related technical fields, and the same principle is included in the protection scope of the present invention.
Claims (6)
1. The utility model provides a device is smelted in concise of high-efficient pure aluminum alloy which characterized in that includes:
the smelting device comprises a base (1), wherein a smelting box (2) is fixedly mounted at the top of the base (1), a box body (3) is fixedly mounted at the top of the smelting box (2), a feeding pipe (9), a liquid inlet pipe (9a) and a liquid outlet pipe (9b) are fixedly mounted on the side wall of the smelting box (2);
the mixing mechanism (4), the mixing mechanism (4) comprises a rotating shaft (41), a driving bevel gear (42), a rotating rod (43), a rotating drum (44), a first driven bevel gear (45), a second driven bevel gear (46), a stirring blade (47) and a through groove (48), the rotating shaft (41) is rotatably connected to the inner side wall of the box body (3), the rotating rod (43) is rotatably connected to the inner top wall of the box body (3), the rotating rod (43) drives the bottom to penetrate through the bottom wall of the box body (3) and extend into the smelting box (2), the rotating drum (44) is rotatably connected to the outer wall of the rotating rod (43), the driving bevel gear (42) is fixedly sleeved on the outer wall of the rotating shaft (41), the first driven bevel gear (45) is fixedly sleeved on the outer wall of the rotating rod (43), the second driven bevel gear (46) is fixedly sleeved on the rod wall of the rotating drum (44) located inside the box body (3), the outer walls of the rotating rod (43) and the rotating drum (44) which are positioned in the smelting box (2) are fixedly provided with stirring blades (47), and the surfaces of the stirring blades (47) are provided with through grooves (48);
the reciprocating rotating mechanism (5), the reciprocating rotating mechanism (5) is installed inside the box body (3);
the cleaning mechanism (6), the cleaning mechanism (6) is arranged in the smelting box (2);
the waste gas treatment mechanism (7), waste gas treatment mechanism (7) are installed on base (1).
2. The high-efficiency pure aluminum alloy refining and smelting device as claimed in claim 1, wherein the reciprocating rotation mechanism (5) comprises a motor (51), a half gear (52), a full gear (53) and a first spring (54), the motor (51) is fixedly installed on the inner side wall of the box body (3), the half gear (52) is fixedly connected with the output end of the motor (51), the full gear (53) is fixedly sleeved on the outer wall of the rotating shaft (41), and the first spring (54) is connected in series on the outer wall of the rotating shaft (41).
3. The high-efficiency pure aluminum alloy refining and smelting device as claimed in claim 1, wherein the cleaning mechanism (6) comprises a transverse plate (61), a supporting column (62) and a scraping plate (63), the transverse plate (61) is fixedly installed at the bottom of the rotating rod (43), and the scraping plate (63) is fixedly installed at the bottom of the transverse plate (61) through the supporting column (62).
4. Device is smelted in refining of high-efficient pure aluminum alloy of claim 3, characterized in that, support column (62) are including slide cartridge (621), slide bar (622), slider (623), second spring (624) and locking lever (625), slide cartridge (621) fixed mounting is in the bottom of diaphragm (61), slide bar (622) pass through the inside of slider (623) sliding connection slide cartridge (621), second spring (624) fixed connection is between the roof of the interior roof of slide cartridge (621) and slider (623), the one end and the slide bar (622) of locking lever (625) are located the inside pole wall fixed connection of slide cartridge (621), the other end and the slide bar (622) of locking lever (625) are located the outside pole wall fixed connection of slide cartridge (621).
5. The high-efficiency pure aluminum alloy refining and smelting device according to claim 1, wherein the waste gas treatment mechanism (7) comprises a dissolving tank (71), a gas pipe (72) and a water outlet pipe (73), the dissolving tank (71) is fixedly installed at the top of the base (1), one end of the gas pipe (72) is fixedly connected with the side wall of the smelting tank (2), the other end of the gas pipe (72) penetrates through the side wall of the dissolving tank (71) and extends into the dissolving tank (71), and the water pipe (73) is fixedly installed on the side wall of the dissolving tank (71).
6. The high-efficiency pure aluminum alloy refining and smelting device as claimed in claim 5, wherein the pipe body of the air pipe (72) inside the dissolving tank (71) is of a serpentine structure, and the pipe wall of the air pipe (72) inside the dissolving tank (71) is provided with uniformly distributed air outlets (8).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021314372.9U CN213060993U (en) | 2020-07-07 | 2020-07-07 | High-efficient pure aluminum alloy refining device of smelting |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021314372.9U CN213060993U (en) | 2020-07-07 | 2020-07-07 | High-efficient pure aluminum alloy refining device of smelting |
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| CN213060993U true CN213060993U (en) | 2021-04-27 |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114485159A (en) * | 2022-01-05 | 2022-05-13 | 国工恒昌新材料沧州有限公司 | High-temperature alloy preliminary smelting equipment for high-purity high-homogeneity welding wire |
| CN117327935A (en) * | 2023-12-01 | 2024-01-02 | 隆达铝业（烟台）有限公司 | Aluminum alloy degassing refining device with cleaning function |
-
2020
- 2020-07-07 CN CN202021314372.9U patent/CN213060993U/en active Active
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114485159A (en) * | 2022-01-05 | 2022-05-13 | 国工恒昌新材料沧州有限公司 | High-temperature alloy preliminary smelting equipment for high-purity high-homogeneity welding wire |
| CN114485159B (en) * | 2022-01-05 | 2023-12-26 | 国工恒昌新材料沧州有限公司 | High-temperature alloy primary smelting equipment for high-purity high-homogeneity welding wire |
| CN117327935A (en) * | 2023-12-01 | 2024-01-02 | 隆达铝业（烟台）有限公司 | Aluminum alloy degassing refining device with cleaning function |
| CN117327935B (en) * | 2023-12-01 | 2024-02-02 | 隆达铝业（烟台）有限公司 | Aluminum alloy degassing refining device with cleaning function |
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