Quantitative fixed-distance discharging device
Technical Field
The utility model relates to a discharging device, more specifically say, especially relate to a ration distance discharging device.
Background
In the production and processing process of some chemical materials, especially some are more viscous and have certain dangerous chemical material production process, often need stir and ration ejection of compact, current equipment exists the processing degree of difficulty big, the risk factor is high, simultaneously because special chemical property leads to the processing equipment degree of automation low, can not finely carry out the ration ejection of compact, and simultaneously, because the viscidity of chemical material can the adhesion produce the influence to equipment normal work on equipment, also cause certain wasting of resources, can not satisfy the requirement of high efficiency and safety in production.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a simple structure, high efficiency ration distance discharging device that degree of automation is high to the not enough of above-mentioned prior art.
The technical scheme of the utility model is realized like this: a quantitative fixed-distance discharging device comprises a stirring tank, a discharging tank communicated with the stirring tank and a discharging conveyer belt transversely arranged below the discharging tank, wherein a discharging pipe is arranged at the bottom of the discharging tank, an opening is arranged at the horizontal position close to the outlet of the discharge pipe, the discharge pipe is connected with a horizontal discharge mechanism and a pushing mechanism connected with the horizontal discharge mechanism through the opening, the material in the discharge pipe pushes the horizontal discharge mechanism to horizontally reciprocate at the outlet of the discharge pipe through the pushing mechanism to realize quantitative and fixed-distance discharge to the discharge conveyer belt, the discharging conveyer belt is provided with a waste recovery device which is used for recovering materials adhered to the discharging conveyer belt near the bottom of one end of the discharging tank, the discharging pipe is provided with a temperature sensor which is used for detecting the temperature of the materials in the discharging pipe above the horizontal discharging mechanism, and a rack which is used for supporting is arranged at the bottom of the stirring tank and the discharging tank.
In the quantitative fixed-distance discharging device, the plurality of spiral feeders are arranged inside the discharging tank, and the motor electrically connected with the spiral feeders is arranged at the top of the discharging tank.
In the quantitative fixed-distance discharging device, the horizontal discharging mechanism comprises the discharging pushing hopper, a U-shaped support matched with the discharging pushing hopper and baffles arranged on the upper end faces of the two sides of the U-shaped support and used for preventing materials from leaking.
Sliding strips are arranged on two sides of the blanking push hopper, sliding grooves matched with the sliding strips are horizontally arranged on the inner side of the U-shaped support and the inner wall of the discharge pipe, and connecting plates connected with the rack are arranged on two sides of the U-shaped support, which are close to the blanking push hopper, and are used for fixedly connecting the U-shaped support.
In the quantitative fixed-distance discharging device, the pushing mechanism comprises an air cylinder connected with the discharging push hopper and an air compressor connected with the air cylinder.
In the quantitative fixed-distance discharging device, the discharging push hopper comprises a bottom plate, side plates arranged on two sides of the bottom plate and a back plate arranged on the rear side of the bottom plate and connected with the air cylinder.
The front end of the bottom plate is provided with a convex strip, a groove matched with the convex strip is arranged on the inner wall of the discharge pipe along the horizontal position of the bottom plate, and a sensing device used for controlling the on-off of the air compressor so as to control the pushing stroke of the air cylinder is arranged in the groove.
In the quantitative fixed-distance discharging device, the sensing device comprises a sensing plate arranged in the groove, a pressure sensing spring connected with the sensing plate and a pressure sensing switch connected with the sensing spring, and the pressure sensing switch is electrically connected with the air compressor.
In the quantitative fixed-distance discharging device, the waste recovery device comprises a recovery tank arranged outside the discharging conveyer belt, a scraper matched with the bottom of the discharging conveyer belt and a recovery box arranged at the bottom of the recovery tank.
In the quantitative fixed-distance discharging device, the top parts of the stirring tank and the discharging tank are provided with observation doors capable of observing the internal working conditions.
After the structure is adopted in the utility model, the horizontal discharging mechanism is arranged at the horizontal opening of the discharging pipe arranged at the bottom of the discharging tank, the pushing mechanism pushes the horizontal discharging mechanism to horizontally reciprocate at the outlet of the discharging pipe to realize quantitative fixed-distance discharging to the discharging conveyer belt, and meanwhile, the discharging conveyer belt is provided with the waste recovery device which is used for recovering the material adhered to the discharging conveyer belt and is close to the bottom of one end of the discharging tank, so that the influence of the waste adhesion on the equipment can be reduced, and the waste can be recovered for recycling; the equipment has simple structure and higher automation degree, and can meet the requirements of high efficiency and safe production.
Drawings
The present invention will be described in further detail with reference to the following examples, which are not intended to limit the invention.
Fig. 1 is a front view of the present invention;
fig. 2 is a left side view of the present invention;
FIG. 3 is a schematic structural view of the middle horizontal discharging mechanism of the present invention;
fig. 4 is a sectional view of the middle horizontal discharging mechanism of the present invention;
FIG. 5 is a partial enlarged view of the position A of the present invention;
fig. 6 is a top view of the middle horizontal discharging mechanism of the present invention;
fig. 7 is a schematic structural diagram of the waste recycling device of the present invention.
In the figure: 1. a stirring tank; 2. a discharge tank; 2a, a screw feeder; 2b, a motor; 3. a discharge conveyer belt; 4. a discharge pipe; 5. a horizontal discharging mechanism; 5a, a U-shaped bracket; 5b, a baffle plate; 5c, a slide bar; 5d, a sliding chute; 5e, connecting plates; 6. a pushing mechanism; 6a, a cylinder; 6b, an air compressor; 7. a waste recovery device; 7a, a recovery tank; 7b, a scraper; 7c, a recycling bin; 8. a temperature sensor; 9. a frame; 10. a blanking push hopper; 10a, a bottom plate; 10b, side plates; 10c, a back plate; 10d, convex strips; 10e, a groove; 11. an induction device; 11a, an induction plate; 11b, a pressure-sensitive spring; 11c, a pressure sensing switch; 12. and (4) observing the door.
Detailed Description
Referring to fig. 1 to 7, the quantitative fixed-distance discharging device of the present invention comprises an agitator tank 1, a discharging tank 2 connected to the agitator tank 1, and a discharging belt 3 transversely disposed under the discharging tank 2, wherein a discharging pipe 4 is disposed at the bottom of the discharging tank 2, an opening is disposed near the horizontal position of the outlet of the discharging pipe 4, the discharging pipe 4 is connected to a horizontal discharging mechanism 5 and a pushing mechanism 6 connected to the horizontal discharging mechanism 5 through the opening, the material in the discharging pipe 4 pushes the horizontal discharging mechanism 5 to reciprocate horizontally at the outlet of the discharging pipe 4 through the pushing mechanism 6 to discharge the material to the discharging belt 3 at a fixed distance, a waste recovery device 7 for recovering the material adhered to the discharging belt 3 is disposed at the bottom of the end of the discharging belt 3 near the discharging tank 2, the discharging pipe 4 is provided with a temperature sensor 8 for detecting the temperature of the material in the discharging pipe 4 above the horizontal discharging mechanism 5, and a rack 9 for supporting is arranged at the bottom of the stirring tank 1 and the discharging tank 2.
Preferably, a plurality of screw feeders 2a are arranged in the discharge tank 2, and a motor 2b electrically connected with the screw feeders 2a is arranged at the top of the discharge tank 2; the motor 2b drives the spiral feeder 2a to feed and discharge materials in the stirring tank 1 and the discharge tank 2.
Further, the horizontal discharging mechanism 5 comprises an unloading push bucket 10, a U-shaped support 5a matched with the unloading push bucket 10 and baffle plates 5b arranged on the upper end surfaces of two sides of the U-shaped support 5a and used for preventing material leakage.
In this embodiment, sliding strips 5c are arranged on both sides of the blanking push hopper 10, sliding grooves 5d matched with the sliding strips 5c are horizontally arranged on the inner side of the U-shaped support 5a and the inner wall of the discharge pipe 4, and connecting plates 5e connected with the frame 9 are arranged on both sides of the U-shaped support 5a close to the blanking push hopper 10 and used for fixedly connecting the U-shaped support 5 a; the blanking push hopper 10 can move horizontally by matching the slide bars 5c on the two sides with the sliding grooves 5d which are horizontally arranged on the inner side of the U-shaped bracket 5a and the inner wall of the discharge pipe 4.
Further, the pushing mechanism 6 comprises a cylinder 6a connected with the blanking push hopper 10 and an air compressor 6b connected with the cylinder 6 a; the push stroke of the cylinder 6a is controlled by the air compressor 6 b.
Preferably, the blanking push hopper 10 comprises a bottom plate 10a, side plates 10b arranged on two sides of the bottom plate 10a and a back plate 10c arranged on the rear side of the bottom plate 10a and connected with the air cylinder 6a, wherein the height of the back plate 10c is higher than the opening height arranged at the outlet horizontal position of the discharge pipe 4, so that the material of the discharge pipe 4 can be prevented from leaking out when the air cylinder 6a pushes the blanking push hopper 10 to enter the discharge pipe 4.
Further, the front end of the bottom plate 10a is provided with a convex strip 10d, a groove 10e matched with the convex strip 10d is formed in the inner wall of the discharge pipe 4 along the horizontal position of the bottom plate 10a, an induction device 11 used for controlling the on-off of the air compressor 6b to control the pushing range of the air cylinder 6a is arranged in the groove 10e, the convex strip 10d arranged at the front end of the bottom plate 10a of the discharge pipe 10 is matched with the groove 10e in the inner wall of the discharge pipe 4, the stability and the accuracy of the discharge hopper 10 in the process of controlling discharging and not discharging can be greatly improved, and quantitative fixed-distance discharging is guaranteed.
Preferably, the sensing device 11 comprises a sensing plate 11a disposed in the recess 10e, a pressure sensing spring 11b connected to the sensing plate 11a, and a pressure sensing switch 11c connected to the sensing spring, wherein the pressure sensing switch 11c is electrically connected to the air compressor 6 b; the blanking push hopper 10 touches the induction plate 11a in the groove 10e through the convex strip 10d arranged at the front end of the bottom plate 10a, then the induction plate 11a presses the induction spring to enable the induction spring to generate pressure on the pressure induction switch 11c, and the pressure induction switch 11c controls the air compressor 6b to be closed after sensing the pressure, so that the pushing effect of the air cylinder 6a on the blanking push hopper 10 is finished.
Further, the waste recovery device 7 comprises a recovery groove 7a arranged outside the discharge conveyer belt 3, a scraper 7b matched with the bottom of the discharge conveyer belt 3 and a recovery box 7c arranged at the bottom of the recovery groove 7 a; the material that can drop ejection of compact conveyer belt 3 through setting up at the accumulator 7a in the ejection of compact conveyer belt 3 outside is collected, and scraper blade 7b can strike off ejection of compact conveyer belt 3 surface adhesion's waste material, and the waste material that waste material and scraper blade 7b that the accumulator 7a was collected scraped off finally fall into collection box 7c and carry out recovery processing.
Preferably, the top of the stirring tank 1 and the discharge tank 2 is provided with an observation door 12 which can observe the internal working condition; the working conditions inside the stirring tank 1 and the discharging tank 2 can be directly observed by opening the observation door 12, and the maintenance can be carried out according to the actual conditions.
The utility model discloses the theory of operation: the motor 2b drives the spiral feeder 2a to feed and discharge materials in the stirring tank 1 and the discharging tank 2, and the materials fall into a discharging push hopper 10 positioned in the discharging pipe 4 through the discharging pipe 4 arranged at the bottom of the discharging tank 2; when quantitative blanking is carried out, the air compressor 6b is started, the air compressor 6b controls the air cylinder 6a to contract towards the other side of the discharge pipe 4, the air cylinder 6a drives the blanking push hopper 10 to horizontally move out of the opening of the discharge pipe 4 under the matching action of the sliding strips 5c at the two sides and the sliding grooves 5d horizontally arranged at the inner side of the U-shaped bracket 5a and the inner wall of the discharge pipe 4, viscous materials in the discharge pipe 4 slowly fall under the action of gravity, when the falling materials reach a certain amount, the air compressor 6b controls the air cylinder 6a to push back, the air cylinder 6a pushes the blanking push hopper 10 to horizontally move into the discharge pipe 4 under the matching action of the sliding strips 5c at the two sides and the sliding grooves 5d horizontally arranged at the inner side of the U-shaped bracket 5a and the inner wall of the discharge pipe 4, the falling materials are blocked under the action of the blanking push hopper 10, thereby completing one-time quantitative blanking, the blanking amount of the materials, the purpose of quantitative blanking is achieved; meanwhile, the two-time blanking distance of the material is adjusted by adjusting the transmission speed of the discharging conveyer belt 3 and the time interval of the first time and the second time of stretching of the adjusting cylinder 6a, so that the purpose of distance blanking is achieved.
The material that can drop ejection of compact conveyer belt 3 through setting up at the accumulator 7a in the ejection of compact conveyer belt 3 outside is collected, and scraper blade 7b can strike off ejection of compact conveyer belt 3 surface adhesion's waste material, and the waste material that waste material and scraper blade 7b that the accumulator 7a was collected scraped off finally fall into collection box 7c and carry out recovery processing.
The above embodiment is the preferred embodiment of the present invention, which is only used to facilitate the explanation of the present invention, it is not right to the present invention, which makes the restriction on any form, and any person who knows commonly in the technical field can use the present invention to make the equivalent embodiment of local change or modification without departing from the technical features of the present invention.