CN213041324U - Epoxy production is with level gauge device for wide range - Google Patents
Epoxy production is with level gauge device for wide range Download PDFInfo
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- CN213041324U CN213041324U CN202022118452.3U CN202022118452U CN213041324U CN 213041324 U CN213041324 U CN 213041324U CN 202022118452 U CN202022118452 U CN 202022118452U CN 213041324 U CN213041324 U CN 213041324U
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Abstract
The utility model discloses a level gauge device for a large scale is used in epoxy production belongs to epoxy production technical field. It includes the storage tank body, the top fixed mounting of storage tank body has first support. This device mainly carries on spacingly and the direction (mainly be that the floater is the slip relation with the pipe inside with the hawser with the pipe) with the part of floater, and the pipe and the two of storage tank body communicate with each other, utilize the communicating vessel principle, and the fixed pulley in the liquid level coding subassembly, rotary encoder, under the assistance of another part of weight and hawser, make the floater can go up the floating or sink in the pipe inside, thereby utilize rotary encoder to count, still in addition can be through just getting into the epoxy of the high heat in the storage tank body, make heat (mainly for steam) get into the junction of slider and spout through auxiliary assembly, thereby utilize steam to come the melting slider to glue on the spout and can not remove, then make the unable circumstances that removes of floater.
Description
Technical Field
The utility model relates to a level gauge device for a large scale is used in epoxy production belongs to epoxy production technical field.
Background
At present, to the level measurement of the inside material of storage tank, mainly measure like the mode of a device (application number is 201922201670.0) of measuring the yellow phosphorus liquid level, the main measurement principle is when the material (the material on this patent is yellow phosphorus) liquid level descends, floating block pulling hawser, the hawser drives the pulley rotatory, the pulley rotation drives rotary encoder rotatory, the encoder directly sends pulse signal and handles for data processing system, it shows with the form of digit to have handled resending to for the display screen, but utilize rotary encoder real time monitoring material (the material on this patent is yellow phosphorus)'s liquid level, and is convenient directly perceived.
For the above scheme, the following problems mainly occur: because unsettled setting is inside the storage tank during the floater, consequently when unloading toward the inside feeding of storage tank or toward the storage tank outside, the floater is rocking in the inside motion of storage tank roughly this moment, consequently can appear the encoder and encode to material liquid level that can cause final survey appears very big error.
Disclosure of Invention
The utility model discloses to the above-mentioned technical problem that will solve and take following technical scheme to realize:
the utility model provides a level gauge device is used with wide range in epoxy production, includes the storage tank body, the top fixed mounting of storage tank body has first support, be equipped with liquid level coding subassembly on the first support, liquid level coding subassembly includes floater and hawser, the one end of floater is fixed on the hawser, the inside of storage tank body is equipped with the pipe, just pipe one side bottom is linked together with the storage tank body is inside, the floater slides at the pipe inside through sliding assembly, the inside of storage tank body still is equipped with auxiliary assembly for remove to the floater and play the additional function.
As a preferred example, the liquid level coding assembly further includes three fixed pulleys, a rotary encoder and a heavy hammer, the three fixed pulleys are rotatably sleeved with the second support, each second support is fixedly mounted on the first support, one end of the cable extends out of the tank body and sequentially winds around the three fixed pulleys and is fixed with the heavy hammer, and the rotary encoder is rotatably sleeved on one of the second supports and synchronously rotates with one of the fixed pulleys.
As a preferred example, the second bracket includes a fixing frame and a rotating shaft, the rotating shaft is rotatably sleeved on the fixing frame, and the fixed pulley and the rotary encoder are both fixedly sleeved on the rotating shaft.
As a preferable example, a sliding groove is formed in the side wall of the circular tube, a sliding block is fixedly connected to the side wall of the floating ball, and the sliding block is in sliding connection with the sliding groove.
As a preferred example, the auxiliary assembly comprises a cover body, a connecting pipe, a hose, a joint, a branch hose and a high-pressure airflow atomizing nozzle, wherein the connecting pipe is fixedly sleeved on a round pipe, the cover body is communicated with one side of the connecting pipe positioned outside the round pipe, one end of the hose is communicated with the connecting pipe positioned inside the round pipe, the hose is wound on a cable, one end of the joint is communicated with the other end of the hose, the branch hose is communicated with the other end of the joint, the branch hose and the high-pressure airflow atomizing nozzle are both arranged on a sliding block, one end of the branch hose is communicated with the input end of the high-pressure airflow atomizing nozzle, and the output end of the high-pressure airflow atomizing nozzle corresponds to the joint.
As a preferable example, the sliding block is provided with an L-shaped hole, one side of the L-shaped hole is positioned at the top of the sliding block, the other side of the L-shaped hole is positioned at the joint of the sliding block and the sliding groove, one end of the branch hose and the high-pressure airflow atomizing nozzle are both positioned in the L-shaped hole, and the output end of the high-pressure airflow atomizing nozzle corresponds to the joint of the sliding block and the sliding groove.
As a preferable example, the joint is a three-way joint, the number of the branch hoses is two, and one end of each branch hose is communicated with the other two ends of the three-way joint.
The utility model has the advantages that: this device mainly carries on spacingly and the direction (mainly be that the floater is the slip relation with the pipe inside with the hawser with the pipe) with the part of floater, and the pipe and the two of storage tank body communicate with each other, utilize the communicating vessel principle, and the fixed pulley in the liquid level coding subassembly, rotary encoder, under the assistance of another part of weight and hawser, make the floater can go up the floating or sink in the pipe inside, thereby utilize rotary encoder to count, still in addition can be through just getting into the epoxy of the high heat in the storage tank body, make heat (mainly for steam) get into the junction of slider and spout through auxiliary assembly, thereby utilize steam to come the melting slider to glue on the spout and can not remove, then make the unable circumstances that removes of floater.
Drawings
Fig. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic structural view of portion A of FIG. 1;
FIG. 3 is a schematic structural view of the middle slider and the floating ball in the circular tube according to the present invention;
fig. 4 is a schematic structural view of a portion B in fig. 3.
In the figure: the device comprises a storage tank body 1, a first support 2, a floating ball 3, a cable 4, a circular tube 5, a fixed pulley 6, a rotary encoder 7, a heavy hammer 8, a second support 9, a sliding groove 10, a sliding block 11, a cover body 12, a hose 13, a joint 14, a high-pressure airflow atomizing nozzle 15, an L-shaped hole 16 and a hose 17.
Detailed Description
In order to make the technical means, the creation features, the achievement purposes and the functions of the present invention easy to understand and understand, the present invention is further explained by combining the following specific drawings.
As shown in fig. 1-4, a level gauge device is used with wide range in epoxy production, including storage tank body 1, storage tank body 1's top fixed mounting has first support 2, be equipped with liquid level coding subassembly on first support 2, liquid level coding subassembly includes floater 3 and hawser 4, the one end of floater 3 is fixed on hawser 4, storage tank body 1's inside is equipped with pipe 5, and pipe 5 one side bottom is linked together with storage tank body 1 is inside, floater 3 slides at pipe 5 inside through the slip subassembly, storage tank body 1's inside still is equipped with auxiliary assembly, be used for moving 3 removal play the auxiliary action to the floater.
The liquid level coding subassembly still includes fixed pulley 6, rotary encoder 7 and weight 8, and the number of fixed pulley 6 is three, and three fixed pulley 6 rotates to cup joint second support 9, and every second support 9 is equal fixed mounting on first support 2, and the one end of hawser 4 stretches out storage tank body 1 and in proper order the round trip connects three fixed pulley 6 to fixed mutually with weight 8, rotary encoder 7 rotates to cup joint on one of them second support 9, and rather than one of them fixed pulley 6 synchronous revolution.
The second support 9 comprises a fixing frame and a rotating shaft, the rotating shaft is rotatably sleeved on the fixing frame, and the fixed pulley 6 and the rotary encoder 7 are fixedly sleeved on the rotating shaft.
The lateral wall of the round pipe 5 is provided with a sliding groove 10, the lateral wall of the floating ball 3 is fixedly connected with a sliding block 11, and the sliding block 11 is in sliding connection with the sliding groove 10.
The auxiliary assembly comprises a cover body 12, a connecting pipe, a hose 13, a joint 14, a branch hose 17 and a high-pressure airflow atomizing nozzle 15, the connecting pipe is fixedly sleeved on the circular pipe 5, the cover body 12 is communicated with one side of the connecting pipe positioned outside the circular pipe 5, one end of the hose 13 is communicated with the connecting pipe positioned inside the circular pipe 5, the hose 13 is wound on the cable 4, one end of the joint 14 is communicated with the other end of the hose 13, the branch hose 17 is communicated with the other end of the joint 14, the branch hose 17 and the high-pressure airflow atomizing nozzle 15 are both arranged on the sliding block 11, one end of the branch hose 17 is communicated with the input end of the high-pressure airflow atomizing nozzle 15, and the output end of the high-pressure airflow atomizing.
An L-shaped hole 16 is formed in the sliding block 11, one side of the L-shaped hole 16 is located at the top of the sliding block 11, the other side of the L-shaped hole 16 is located at the joint of the sliding block 11 and the sliding chute 10, one end of the branch hose 17 and the high-pressure airflow atomizing nozzle 15 are both located in the L-shaped hole 16, and the output end of the high-pressure airflow atomizing nozzle 15 corresponds to the joint of the sliding block 11 and the sliding chute 10.
The connector 14 is a three-way connector, the number of the branch hoses 17 is two, and one end of each branch hose 17 is communicated with the other two ends of the three-way connector.
The rotary encoder 7 is prior art, so its basic structure is not described herein, but the rotary encoder 7 can send real-time pulse signals, send the real-time signals to a display system for digital display after data processing.
The inside of the storage tank body 1 is stored with high-heat epoxy resin, and the density of the epoxy resin is greater than that of the floating ball 3.
The total length of the rotary encoder 7 rotation trajectory is equal to the height of the high thermal epoxy level rise or fall.
The working principle is as follows:
firstly, the floating ball 3 and the cable 4 are limited and guided by the round tube 5 (mainly, the floating ball 3 is in sliding relation with the inside of the round tube 5), so that when feeding is carried out inside the storage tank body 1 or discharging is carried out outside the storage tank body 1, the floating ball 3 is caused to shake inside the storage tank body 1, the situation of measurement error can be reduced, the round tube 5 is communicated with the storage tank body 1, the floating ball 3 can float or sink inside the round tube 5 by utilizing the principle of a communicating vessel and under the assistance of the fixed pulley 6, the rotary encoder 7, the heavy hammer 8 and the other part of the cable 4 in the liquid level coding assembly (specifically, when the high-heat epoxy resin liquid level rises or falls, the floating ball 3 pulls the cable 4, the cable 4 drives the fixed pulley 6 to rotate, the fixed pulley 6 drives the rotary encoder 7 to rotate, the total length of the rotating track of the rotary encoder 7 is equal to the height of the high-heat epoxy resin liquid, the rotary encoder 7 directly sends the pulse signal to a data processing system for processing, the processed pulse signal is sent to a display screen to be displayed in a digital mode, and the liquid level of the high-heat epoxy resin can be monitored in real time by using the rotary encoder 7);
in addition, heat (mainly hot gas) can enter the joint of the sliding block 11 and the sliding chute 10 through the auxiliary component (specifically, the hot gas enters the cover body 12, the connecting pipe and the hose 13 and enters the two branch hoses 17 through the joint 14, then enters the high-pressure airflow atomizing nozzle 15, and then the joint between the sliding block 11 and the sliding chute 10 is purged through the high-pressure airflow atomizing nozzle 15), so that the situation that the sliding block 11 is stuck on the sliding chute 10 and cannot move is solved by the hot gas, and then the floating ball 3 cannot move.
The basic principles and the main features of the invention and the advantages of the invention have been shown and described above. It should be understood by those skilled in the art that the present invention is not limited to the above embodiments, and that various changes and modifications may be made without departing from the spirit and scope of the invention, and such changes and modifications fall within the scope of the claimed invention. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (7)
1. The utility model provides a level gauge device for epoxy production is with wide range, includes storage tank body (1), the top fixed mounting of storage tank body (1) has first support (2), be equipped with liquid level coding subassembly on first support (2), liquid level coding subassembly includes floater (3) and hawser (4), the one end of floater (3) is fixed on hawser (4), its characterized in that: the inside of storage tank body (1) is equipped with pipe (5), just pipe (5) one side bottom is linked together with storage tank body (1) is inside, floater (3) are through the inside slip of sliding component in pipe (5), the inside of storage tank body (1) still is equipped with auxiliary assembly for remove play the auxiliary action to floater (3).
2. The epoxy resin production wide-range liquid level gauge device as claimed in claim 1, wherein: the liquid level coding subassembly still includes fixed pulley (6), rotary encoder (7) and weight (8), the number of fixed pulley (6) is three, and three fixed pulley (6) rotate to cup joint second support (9), every the equal fixed mounting of second support (9) is on first support (2), the one end of hawser (4) is stretched out storage tank body (1) and is in proper order around connecing three fixed pulley (6) to it is fixed mutually with weight (8), rotary encoder (7) rotate to cup joint on one of them second support (9), and with one of them fixed pulley (6) synchronous revolution.
3. The epoxy resin production wide-range liquid level gauge device as claimed in claim 2, wherein: the second support (9) comprises a fixing frame and a rotating shaft, the rotating shaft is rotatably sleeved on the fixing frame, and the fixed pulley (6) and the rotary encoder (7) are fixedly sleeved on the rotating shaft.
4. The epoxy resin production wide-range liquid level gauge device as claimed in claim 1, wherein: the side wall of the round pipe (5) is provided with a sliding groove (10), the side wall of the floating ball (3) is fixedly connected with a sliding block (11), and the sliding block (11) is in sliding connection with the sliding groove (10).
5. The epoxy resin production wide-range liquid level gauge device as claimed in claim 4, wherein: the auxiliary assembly comprises a cover body (12), a connecting pipe, a hose (13), a joint (14), a branch hose (17) and a high-pressure airflow atomizing nozzle (15), the connecting pipe is fixedly sleeved on the round pipe (5), the cover body (12) is communicated with one side of the connecting pipe positioned outside the round pipe (5), one end of the hose (13) is communicated with a connecting pipe positioned in the circular pipe (5), and the hose (13) is coiled on the cable (4), one end of the joint (14) is communicated with the other end of the hose (13), the branch hose (17) is communicated with the other end of the joint (14), the branch hose (17) and the high-pressure airflow atomizing nozzle (15) are both arranged on the sliding block (11), one end of the branch hose (17) is communicated with the input end of the high-pressure airflow atomizing nozzle (15), the output end of the high-pressure airflow atomizing nozzle (15) corresponds to the joint of the sliding block (11) and the sliding chute (10).
6. The epoxy resin production wide-range liquid level gauge device as claimed in claim 5, wherein: the novel high-pressure air flow atomizing device is characterized in that an L-shaped hole (16) is formed in the sliding block (11), one side of the L-shaped hole (16) is located at the top of the sliding block (11), the other side of the L-shaped hole is located at the joint of the sliding block (11) and the sliding groove (10), one end of the branch hose (17) and the high-pressure air flow atomizing nozzle (15) are both located in the L-shaped hole (16), and the output end of the high-pressure air flow atomizing nozzle (15) corresponds to the joint of the sliding block (11) and the sliding groove (.
7. The epoxy resin production wide-range liquid level gauge device as claimed in claim 5, wherein: the connector (14) is a three-way connector, the number of the branch hoses (17) is two, and one end of each branch hose (17) is communicated with the other two ends of the three-way connector.
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CN202022118452.3U CN213041324U (en) | 2020-09-24 | 2020-09-24 | Epoxy production is with level gauge device for wide range |
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CN202022118452.3U CN213041324U (en) | 2020-09-24 | 2020-09-24 | Epoxy production is with level gauge device for wide range |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN114279531A (en) * | 2021-12-28 | 2022-04-05 | 四川航天神坤科技有限公司 | Radioactive waste resin interface measuring device based on magnetostrictive liquid level meter |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN114279531A (en) * | 2021-12-28 | 2022-04-05 | 四川航天神坤科技有限公司 | Radioactive waste resin interface measuring device based on magnetostrictive liquid level meter |
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