Accessory welding tool platform for oil cylinder barrel prepared from precision steel pipe
Technical Field
The utility model relates to an accurate steel pipe welding equipment field especially relates to attached welding frock platform of accurate steel pipe preparation cylinder barrel.
Background
This company's main production and processing seamless accurate steel pipe, only with some as hydraulic cylinder's cylinder after through subsequent processing, in order to guarantee subsequent fixed and the connection of cylinder, should the customer demand, need the welded connection otic placode on the cylinder outer wall, at the different accessories such as the bottom welded bottom plate of cylinder, need use the frock platform to press from both sides steel pipe and annex spare tightly in order to guarantee welding quality.
SUMMERY OF THE UTILITY MODEL
For solving above technical problem, the utility model provides an attached welding frock platform of precision steel pipe preparation hydro-cylinder barrel, this frock platform can be used for precision steel pipe welding to use, and in welding process, it can carry out reliable fixed with cylinder and spare part, and then has guaranteed its welding quality and reliability.
In order to realize the technical characteristics, the purpose of the utility model is realized as follows: the accessory welding tool platform for the cylinder body of the oil cylinder prepared from the precision steel pipe comprises a tool bottom plate, wherein a first arc-shaped seat and a second arc-shaped seat which are used for supporting the cylinder barrel are fixed at the top of the tool bottom plate in parallel, an ear plate supporting seat which is used for supporting an ear plate to be welded is arranged on the side surface of one end of the head of the cylinder barrel, and an ear plate clamping mechanism which is used for clamping and fixing the ear plate is arranged on the side surface of the ear plate supporting seat; and a tail positioning plate is arranged on the side surface of one end of the tail part of the cylinder barrel and is fixed at the top of the tooling bottom plate, and a cylinder barrel clamping mechanism for clamping the cylinder barrel is fixed at the top of the tooling bottom plate and on the opposite side of the lug plate clamping mechanism.
And hoisting bolts are fixed at four corners of the tool bottom plate respectively, and a plurality of material reducing holes are processed in the middle of the tool bottom plate.
The ear plate clamping mechanism comprises a first clamp base fixed on the tool bottom plate, and a first rapid clamp is fixed at the top of the first clamp base.
A plurality of triangular reinforcing plates are fixed between the tail positioning plate and the tool bottom plate, and the tail positioning plate is in positioning fit with the cylinder barrel bottom plate to be welded.
The cylinder clamping mechanism comprises a second clamp stand column and a third clamp stand column which are arranged in parallel, a second quick clamp is fixed at the top of the second clamp stand column, and a third quick clamp is fixed at the top of the third clamp stand column.
The first quick clamp of the lug plate clamping mechanism and the second quick clamp and the third quick clamp of the cylinder clamping mechanism adopt the same structure and comprise cylinder body supporting seats, the top of each cylinder body supporting seat is hinged with a clamping cylinder body through a first pin shaft, the tail end of a piston rod of the clamping cylinder body is hinged with a first connecting plate and a second connecting plate through a second pin shaft, the other end of the first connecting plate is hinged on a clamping arm mounting seat, the clamping arm mounting seat is fixed between the cylinder body supporting seats, the top end of the clamping arm mounting seat is hinged with a clamping arm through a third pin shaft, the other end of the second connecting plate is hinged on the clamping arm, and a compression block is fixed at the tail end of the clamping arm.
The utility model discloses there is following beneficial effect:
1. the tool platform can be used for welding of precision steel pipes, and can reliably fix the cylinder barrel and parts of the cylinder barrel in the welding process, so that the welding quality and reliability of the cylinder barrel are guaranteed.
2. Through foretell hoist and mount bolt can be convenient hoist and mount the removal to whole frock platform, and then install it on automatic weld machine to realize automatic welding operation process.
3. The lug plate clamping mechanism can be used for effectively clamping and fixing the lug plate to be welded, so that the lug plate can be reliably welded on the outer wall of the cylinder barrel in the welding process.
4. The structural strength of the tail positioning plate is enhanced through the triangular reinforcing plate.
5. Through foretell cylinder clamping mechanism can be used for carrying out effectual clamp to the top of cylinder, and then has guaranteed that can not take place the displacement among its welding process, has guaranteed fixed stability and reliability.
6. Through foretell quick fixture, can be used for realizing the quick clamp of work piece and use, and then improved the rapidity and the convenience of pressing from both sides tight operation.
Drawings
The present invention will be further explained with reference to the drawings and examples.
Fig. 1 is a first perspective three-dimensional view of the present invention.
Fig. 2 is a second perspective three-dimensional view of the present invention.
Fig. 3 is a third perspective three-dimensional view of the present invention.
In the figure: first arc seat 1, subtract material hole 2, frock bottom plate 3, bolt hole 4, second arc seat 5, otic placode supporting seat 6, otic placode 7, first anchor clamps base 8, first quick anchor clamps 9, lifting bolt 10, cylinder 11, third anchor clamps stand 12, third quick anchor clamps 13, second anchor clamps stand 14, second quick anchor clamps 15, cylinder bottom plate 16, reinforcing plate 17, afterbody locating plate 18, compact heap 19, arm lock 20, cylinder body supporting seat 21, arm lock mount pad 22, first round pin axle 23, press from both sides tight cylinder body 24, piston rod 25, third round pin axle 26, second round pin axle 27, second even board 28, first even board 29.
Detailed Description
The following describes embodiments of the present invention with reference to the accompanying drawings.
Referring to fig. 1-3, the accessory welding tool platform for manufacturing the cylinder body of the oil cylinder by using the precision steel pipe comprises a tool bottom plate 3, wherein a first arc-shaped seat 1 and a second arc-shaped seat 5 which are used for supporting the cylinder barrel 11 are fixed at the top of the tool bottom plate 3 in parallel, an ear plate supporting seat 6 which is used for supporting an ear plate 7 to be welded is arranged on the side surface of one end of the head of the cylinder barrel 11, and an ear plate clamping mechanism which is used for clamping and fixing the ear plate 7 is arranged on the side surface of the ear plate supporting seat 6; a tail positioning plate 18 is arranged on one side face of the tail of the cylinder 11, the tail positioning plate 18 is fixed to the top of the tooling bottom plate 3, and a cylinder clamping mechanism used for clamping the cylinder 11 is fixed to the top of the tooling bottom plate 3 and located on the opposite side of the lug plate clamping mechanism. The tool platform can be used for welding of precision steel pipes, and can reliably fix the cylinder barrel and parts of the cylinder barrel in the welding process, so that the welding quality and reliability of the cylinder barrel are guaranteed. In the specific use process, through foretell frock platform, will treat welded cylinder 11 to support fixedly, and then realize its stable support to press from both sides it tightly through corresponding quick fixture, treat that it presss from both sides tightly after, realize its welding through manual welding's mode, finally improved welding efficiency and quality.
Furthermore, four corners of the tool bottom plate 3 are respectively fixed with hoisting bolts 10, and a plurality of material reducing holes 2 are processed in the middle of the tool bottom plate 3. Through foretell hoist and mount bolt 10 can be convenient hoist and mount the removal to whole frock platform, and then install it on automatic weld machine to realize automatic welding operation process.
Further, otic placode clamping mechanism is including fixing the first anchor clamps base 8 on frock bottom plate 3, the top of first anchor clamps base 8 is fixed with first quick anchor clamps 9. The lug plate clamping mechanism can be used for effectively clamping and fixing the lug plate 7 to be welded, so that the lug plate 7 can be reliably welded on the outer wall of the cylinder barrel 11 in the welding process.
Furthermore, a plurality of triangular reinforcing plates 17 are fixed between the tail positioning plate 18 and the tooling bottom plate 3, and the tail positioning plate 18 is in positioning fit with the cylinder barrel bottom plate 16 to be welded. The structural strength of the tail positioning plate 18 is enhanced by the triangular reinforcing plate 17.
Further, the cylinder clamping mechanism comprises a second clamp upright post 14 and a third clamp upright post 12 which are arranged in parallel, a second quick clamp 15 is fixed at the top of the second clamp upright post 14, and a third quick clamp 13 is fixed at the top of the third clamp upright post 12. Through foretell cylinder clamping mechanism can be used for carrying out effectual clamp to the top of cylinder 11, and then has guaranteed that can not take place the displacement among its welding process, has guaranteed fixed stability and reliability.
Further, the first quick clamp 9 of the lug plate clamping mechanism and the second quick clamp 15 and the third quick clamp 13 of the cylinder clamping mechanism adopt the same structure, and include a cylinder body supporting seat 21, the top of the cylinder body supporting seat 21 is hinged with a clamping cylinder body 24 through a first pin shaft 23, the end of a piston rod 25 of the clamping cylinder body 24 is hinged with a first connecting plate 29 and a second connecting plate 28 through a second pin shaft 27, the other end of the first connecting plate 29 is hinged on a clamping arm mounting seat 22, the clamping arm mounting seat 22 is fixed between the cylinder body supporting seats 21, the top end of the clamping arm mounting seat 22 is hinged with a clamping arm 20 through a third pin shaft 26, the other end of the second connecting plate 28 is hinged on the clamping arm 20, and the end of the clamping arm 20 is fixed with a compression block 19. Through foretell quick fixture, can be used for realizing the quick clamp of work piece and use, and then improved the rapidity and the convenience of pressing from both sides tight operation. In the clamping process, the piston rod 25 is driven by the clamping cylinder body 24, the first connecting plate 29 and the second connecting plate 28 are synchronously driven by the piston rod 25, the clamping arm 20 is driven to rotate around the third pin shaft 26 by the second connecting plate 28, the clamping arm 20 drives the pressing block 19 to press downwards, and finally the cylinder barrel is reliably pressed.
The utility model discloses a working process and principle do:
firstly, supporting a cylinder barrel 11 to be welded on the tops of a first arc-shaped seat 1 and a second arc-shaped seat 5, then respectively arranging a cylinder barrel bottom plate 16 with welding and an ear plate 7 on corresponding positions of a tooling platform, then starting a corresponding rapid clamp, and reliably fixing the ear plate 7 on the top of a first clamp base 8 through a first rapid clamp 9; the cylinder barrel 11 is rapidly clamped and fixed through the second rapid clamp 15 and the third rapid clamp 13, and finally, the welding position to be welded is effectively welded through a welding tool.