Acid absorption machine for lead-acid storage battery
Technical Field
The utility model relates to a technical field of lead acid battery production, especially an acid absorption machine for lead acid battery.
Background
After the lead-acid storage battery is assembled, an acid filling process is required, and due to the fact that a box body of the lead-acid storage battery is not transparent, and differences such as uneven assembly pressure, over-tight fit, thickness deviation of a partition plate and the like exist in an individual lead-acid storage battery, the acid filling amount of each battery is inconsistent, and in order to ensure that acid liquor can enter the battery as required, an acid adding pot is arranged on the battery in the acid adding process of the battery. The acid addition amount is more than the required acid amount, so that a secondary acid addition process exists in the subsequent formation process, and the sufficient acid amount is provided in the battery. After formation is finished, an acid pumping process is adopted, redundant acid liquor is pumped out by utilizing negative pressure, so that the acid quantity of the battery cells is consistent, otherwise, the acid liquor is often overflowed, the environment is polluted, the body of an operator can be damaged, and the quality of the lead-acid storage battery is influenced.
In the lead-acid storage battery industry, the method for chemical formation acid pumping generally comprises the steps of connecting a leather hose with an injector, extending the leather hose into a single-lattice liquid injection hole of the lead-acid storage battery, pulling the injector to pump acid liquid out, adopting a single acid suction pipe to suck acid, and sequentially sucking acid in each liquid injection hole.
In view of the above, the present inventors have specially designed an acid absorption machine for a lead-acid battery, and have resulted from the present disclosure.
SUMMERY OF THE UTILITY MODEL
In order to solve the above problem, the technical scheme of the utility model is as follows:
an acid absorption machine for a lead-acid storage battery comprises a rack, a conveyor belt for conveying the lead-acid storage battery, an adjustable limiting assembly, a plurality of groups of clamping assemblies for clamping the lead-acid storage battery and a plurality of groups of acid absorption assemblies for absorbing redundant acid in the lead-acid storage battery, wherein the conveyor belt, the limiting assembly and the plurality of groups of acid absorption assemblies are arranged on the rack, the plurality of groups of acid absorption assemblies are arranged side by side, the plurality of groups of clamping assemblies are arranged on the limiting assembly side by side, and the acid absorption assemblies, the clamping assemblies, the limiting assembly and the conveyor belt are sequentially arranged from top to bottom, wherein one group of acid absorption assemblies can finish the acid absorption work of a single lead-acid storage battery;
the limiting assembly comprises a first cross rod and a second cross rod which are arranged on the rack and are conveyed along the conveying belt in a reverse direction, a first adjustable plate arranged on the first cross rod and a second adjustable plate arranged on the second cross rod, wherein first strip holes are formed in the first adjustable plate and the second adjustable plate, and the first strip holes are in threaded connection with the first cross rod or the second cross rod through bolts.
Furthermore, the number of the clamping assemblies is consistent with that of the acid absorption assemblies, and the clamping assemblies and the acid absorption assemblies are arranged correspondingly.
Furthermore, clamping unit is including setting up the fixing base on first adjustable board, setting up die clamping cylinder on the fixing base, setting up in the movable block of die clamping cylinder output, set up on the adjustable board of second and the fixed block that sets up relatively with the movable block.
Further, first horizontal pole and second horizontal pole all adopt hollow side's pipe, first adjustable board and second adjustable board all adopt the panel beating to bend into U type structure.
Further, inhale sour subassembly and include lift cylinder, head rod, connection diaphragm, two second connecting rods, a plurality of acid-absorbing pipe and support, set up the installation position in the frame, the lift cylinder sets up on the installation position, and its output connects up the head rod, it sets up on the head rod to connect the diaphragm, two the second connecting rod upper end is connected respectively in connecting the diaphragm both ends, and the lower extreme passes installation position and leg joint in proper order, and is a plurality of acid-absorbing pipe sets up side by side on the support, and the opening sets up towards the conveyer belt.
Furthermore, the first connecting rod is a screw rod, the connecting transverse plate penetrates through the screw rod, and nuts in threaded connection with the screw rod are arranged on the upper end face and the lower end face of the connecting transverse plate.
Further, the support includes the mount, sets up in the third adjustable board of mount both sides, sets up in the fourth adjustable board of two third adjustable board below, set up the rectangular hole of second on the third adjustable board, set up the rectangular hole of third on the fourth adjustable board, a plurality of acid-absorbing pipes set up in the rectangular hole of third side by side.
Furthermore, the tail end of the acid absorption pipe is provided with an acid absorption needle which is used for extending into the lead-acid storage battery.
The utility model discloses an acid absorption machine inhales sour subassembly through setting up a plurality of groups and can guarantee to inhale simultaneously a plurality of lead acid battery and acidify, and utilizes the conveyer belt to accomplish the lead acid battery conveying that inhales sour to next station, can improve the efficiency of inhaling sour greatly, reduces artifical intensity of labour and reduces.
Drawings
The accompanying drawings, which are described herein, serve to provide a further understanding of the invention and constitute a part of this specification, and the exemplary embodiments and descriptions thereof are provided for explaining the invention without unduly limiting it.
Wherein:
FIG. 1 is a schematic structural view of the acid absorber of the present invention;
fig. 2 is an enlarged view of a portion of fig. 1 according to the present invention;
FIG. 3 is a partial schematic view of the acid absorber of the present invention;
fig. 4 is a front view of the acid absorber of the present invention.
Description of reference numerals:
10. a frame; 11. an installation position; 20. a conveyor belt; 30. a limiting component; 31. a first cross bar; 32. a second cross bar; 33. A first adjustable plate; 331. a first elongated hole; 34. a second adjustable plate; 40. an acid absorption component; 41. a lifting cylinder; 42. a first connecting rod; 43. connecting the transverse plates; 44. a second connecting rod; 45. a support; 451. a fixed mount; 452. a third adjustable plate; 4521. A second elongated hole; 453. a fourth adjustable plate; 4531. a third elongated hole; 46. an acid absorption pipe; 47. acid absorption needles; 50. a clamping assembly; 51. a fixed seat; 52. a clamping cylinder; 53. a movable block; 54. and (5) fixing blocks.
Detailed Description
In order to make the technical problem, technical solution and advantageous effects to be solved by the present invention clearer and more obvious, the following description of the present invention with reference to the accompanying drawings and embodiments is provided for further details. It should be understood that the specific embodiments described herein are for purposes of illustration only and are not intended to limit the invention.
Please refer to fig. 1 to 4, which are an embodiment of the present invention, an acid absorption machine for a lead-acid battery, comprising a frame 10, a conveyor belt 20 for conveying the lead-acid battery, a position limiting assembly 30 for guiding and adjusting, a plurality of sets of clamping assemblies 50 for clamping the lead-acid battery, and a plurality of sets of acid absorption assemblies 40 for absorbing the excessive acid in the lead-acid battery, wherein the conveyor belt 20, the position limiting assembly 30, and the plurality of sets of acid absorption assemblies 40 are all disposed on the frame 10, and the plurality of sets of acid absorption assemblies 40 are disposed side by side, the plurality of sets of clamping assemblies 50 are disposed side by side on the position limiting assembly 30, the acid absorption assemblies 40, the clamping assemblies 50, the position limiting assembly 30, and the conveyor belt 20 are sequentially disposed from top to bottom, wherein one set of the acid absorption assemblies 40 can complete the acid absorption operation for a single lead-acid battery.
The limiting component 30 comprises a first cross bar 31 and a second cross bar 32 which are arranged on the rack 10 and are conveyed reversely along the conveyor belt 20, a first adjustable plate 33 arranged on the first cross bar 31, and a second adjustable plate 34 arranged on the second cross bar 32, wherein the first adjustable plate 33 and the second adjustable plate 34 are both provided with first strip holes 331, the first strip holes 331 are penetrated through bolts to be screwed with the first cross bar 31 or the second cross bar 32, the limiting component 30 can play a good guiding role for the lead-acid storage battery, and the adjustable first adjustable plate 33 and the adjustable second adjustable plate 34 are arranged to enable the acid absorber to be suitable for the lead-acid storage batteries with different specifications.
The number of the clamping assemblies 50 is the same as that of the acid absorption assemblies 40, and the clamping assemblies and the acid absorption assemblies are arranged correspondingly. Specifically, the clamping assembly 50 includes a fixed seat 51 disposed on the first adjustable plate 33, a clamping cylinder 52 disposed on the fixed seat 51, a movable block 53 disposed at an output end of the clamping cylinder 52, and a fixed block 54 disposed on the second adjustable plate 34 and disposed opposite to the movable block 53, and the clamping cylinder 52 is used to drive the movable block 53 to approach or be away from the fixed block 54, so as to clamp and loosen the lead-acid battery.
First horizontal pole 31 all adopts hollow square pipe with second horizontal pole 32, and first adjustable board 33 all adopts the panel beating to bend into U type structure with second adjustable board 34, and folding formation U type groove promptly, hollow square pipe sets up in U type inslot, and wherein a U type groove lateral wall can realize the guide effect to lead acid battery, but adopts hollow square pipe and sheet metal component greatly reduced material cost.
Inhale sour subassembly 40 and include lift cylinder 41, head rod 42, connect diaphragm 43, two second connecting rods 44, a plurality of sour pipe 46 and support 45 of inhaling, set up installation position 11 on the frame 10, lift cylinder 41 sets up on installation position 11, its output connects head rod 42 up, it sets up on head rod 42 to connect diaphragm 43, connect diaphragm 43 and connect the both ends in diaphragm 43 respectively on two second connecting rods 44, the lower extreme passes installation position 11 in proper order and is connected with support 45, a plurality of sour pipe 46 of inhaling set up on support 45 side by side, and the opening sets up towards conveyer belt 20, the terminal sour needle 47 of inhaling that is used for stretching into in the lead-acid battery that sets up of sour pipe 46, and inhale sour needle 47 and the perpendicular setting of conveyer belt 20. The first connecting rod 42 is a screw rod, the connecting transverse plate 43 penetrates through the screw rod, nuts screwed with the screw rod are arranged on the upper end surface and the lower end surface of the connecting transverse plate 43, and the connecting transverse plate 43 can be adjusted up and down through the two nuts, namely the acid absorption pipe 46 (or the acid absorption needle 47) can be adjusted up and down; the bracket 45 comprises a fixed frame 451, third adjustable plates 452 arranged at two sides of the fixed frame 451, and fourth adjustable plates 453 arranged below the two third adjustable plates 452, wherein the third adjustable plates 452 are provided with second strip holes 4521, nuts penetrate through the second strip holes 4521 to be screwed with the fourth adjustable plates 453, and the arrangement of the second strip holes 4521 can realize the front-back adjustment of the fourth adjustable plates 453, namely the front-back adjustment of the acid suction pipe 46 (or the acid suction needle 47); the fourth adjustable plate 453 is provided with a third strip hole 4531, the acid absorption pipes 46 are arranged in the third strip hole 4531 side by side, and the third strip hole 4531 can be used for realizing the left-right adjustment of the acid absorption pipes 46, namely the left-right adjustment of the acid absorption needle 47, so that the acid absorption assembly 40 can realize the adjustment of the acid absorption needle 47 in the directions of an X axis, a Y axis and a Z axis in space, so that the lead-acid storage batteries with different specifications can be adapted, and the utilization rate of the acid absorption machine is greatly improved.
The utility model discloses an inhale sour machine's theory of operation as follows:
firstly, the positions of a first adjustable plate 33, a second adjustable plate 34 and an acid absorption needle 47 are adjusted according to lead-acid storage batteries of different models, the lead-acid storage batteries are conveyed to the lower part of a corresponding acid absorption assembly 40 by a conveyor belt 20, a clamping cylinder 52 drives a movable block 53 to clamp the lead-acid storage batteries, then a lifting cylinder 41 drives a fixed frame 451 to move downwards, so that the acid absorption needle 47 extends into the lead-acid storage batteries and keeps a certain height, then the acid absorption needle 47 absorbs redundant acid, after the completion, the lifting cylinder 41 drives the fixed frame 451 to move upwards, the clamping cylinder 52 is loosened, and the lead-acid storage batteries are conveyed to the next station by the conveyor belt 20.
To sum up, the utility model discloses an inhale sour machine can guarantee to inhale sour to a plurality of lead acid battery simultaneously through setting up a plurality of groups and inhale sour subassembly, and utilize the conveyer belt to accomplish the lead acid battery conveying that inhales sour and convey to next station, can improve the efficiency of inhaling sour greatly, reduce artifical intensity of labour and reduce.
The present invention has been described above with reference to the accompanying drawings, and it is obvious that the present invention is not limited by the above-mentioned manner, and various insubstantial improvements can be made without modification to the method and technical solution of the present invention, or the present invention can be directly applied to other occasions without modification, all within the scope of the present invention.