CN212983004U

CN212983004U - Quenching cooling device for aluminum profile

Info

Publication number: CN212983004U
Application number: CN202021453688.6U
Authority: CN
Inventors: 刘孔雀; 余仁爱
Original assignee: Wenzhou Putian Aluminum Co ltd
Current assignee: Wenzhou Putian Aluminum Co ltd
Priority date: 2020-07-22
Filing date: 2020-07-22
Publication date: 2021-04-16
Anticipated expiration: 2030-07-22

Abstract

The utility model discloses an aluminum profile quenching cooling device, which comprises a water tank, wherein four corners at the bottom of the water tank are all provided with a base, the left end at the bottom of an inner cavity of the water tank is provided with a water pump, the output end of the water pump is provided with a water guide pipe, the top of the right side wall of the water tank is provided with a liquid inlet pipe, the right end of the liquid inlet pipe extends out of the water tank, four corners at the top of the water tank are all vertically provided with a support column, the top of the support column is provided with a box body, and the joint of the top of the box body and the top of the water tank is provided with a water outlet pipe, the cooling efficiency of the device to the aluminium alloy has been improved.

Description

Quenching cooling device for aluminum profile

Technical Field

The utility model relates to the technical field of aluminum profile production and processing equipment, in particular to an aluminum profile quenching and cooling device.

Background

Aluminum profiles are non-ferrous metal structural materials which are most widely applied in industry, in order to improve the mechanical property of the aluminum profiles and increase the corrosion resistance, the aluminum profiles are usually quenched and cooled, but the existing device still has certain problems, and the specific problems are as follows:

the cooling method of the traditional device for the aluminum profile is single, the air cooling method is usually adopted, the cooling efficiency is low, a large amount of energy is wasted, and the traditional device is only suitable for the aluminum profile with fixed specification when the aluminum profile is cooled, so that the practicability of the device is reduced.

Disclosure of Invention

The utility model aims to provide an aluminium alloy quenching cooling device to solve the problem that proposes among the above-mentioned background art.

In order to achieve the above object, the utility model provides a following technical scheme: an aluminum profile quenching cooling device comprises a water tank, wherein bases are installed at four corners of the bottom of the water tank, a water pump is installed at the left end of the bottom of an inner cavity of the water tank, a water guide pipe is installed at the output end of the water pump, a liquid inlet pipe is arranged at the top of the right side wall of the water tank, the right end of the liquid inlet pipe extends out of the water tank, support columns are vertically installed at the four corners of the top of the water tank, a box body is installed at the top of each support column, a water outlet pipe is arranged at the joint of the top of the box body and the top of the water tank, a control valve is installed on the outer wall of each water outlet pipe, a first door body is installed on the front surface of the box body through a hinge shaft, a PLC controller is installed below the front surface of the first door body, a driving mechanism is installed on, the right-hand member of collector pipe evenly is provided with the shower nozzle, electric putter is installed through the pivot at the top of the inner chamber of box, disassembly body is installed to electric putter's bottom and box inner chamber's bottom, install first fixed plate and second fixed plate between disassembly body's the inboard respectively, air inlet fan is installed at the top of box inner chamber right side wall, air outlet fan is installed to the bottom of box inner chamber right side wall, the output of PLC controller is respectively through the input electric connection of wire and electric putter, air inlet fan, air outlet fan and water pump.

Preferably, the driving mechanism comprises a first belt pulley, a fixing ring, a transmission shaft, a second belt pulley, a first gear, a second gear and a driving motor, the driving motor of the driving mechanism is positioned at the right end of the top of the water tank, the power output end of the driving motor is provided with the second gear through a rotating shaft, the left side of the second gear is engaged with the first gear, the transmission shaft is sleeved in an inner cavity of the first gear, one end, close to the first gear, of the outer wall of the transmission shaft is fixed with the second belt pulley, the top of the second belt pulley is rotatably connected with the bottom of the dismounting mechanism through the rotating shaft, the top of the outer wall of the transmission shaft is fixed with the first belt pulley, the bottom of the first belt pulley is rotatably connected with the top of the electric push rod through the rotating shaft, the fixing ring is arranged between the first belt pulley and the transmission shaft and sleeved on the outer wall of the transmission shaft, and, and the input end of the driving motor is electrically connected with the output end of the PLC through a wire.

Based on above-mentioned technical characteristics, actuating mechanism can drive first fixed plate and second fixed plate and rotate to make the aluminium alloy rotate, the aluminium alloy surface of being convenient for is everywhere cooled off uniformly, has improved the cooling efficiency of device.

Preferably, the slide rails have been seted up to the left and right sides both ends symmetry of second fixed plate inner wall, the inner chamber slidable mounting of slide rail has the slider, be fixed with the fly leaf between the slider, the equidistant positioning spring that is connected with in top of fly leaf, and positioning spring's top and the top fixed connection of second fixed plate inner chamber.

Based on above-mentioned technical characteristics, when the second fixed plate moves down, fly leaf and aluminium alloy contact to promote the fly leaf rebound and extrude positioning spring, make the device fasten more to the aluminium alloy is fixed.

Preferably, the filter screen is transversely installed at the center of water tank inner chamber department, both ends symmetry is provided with the reservation piece about the filter screen, the left and right sides symmetry of water tank inner wall is seted up and is reserved the reservation groove that the piece matches each other with reserving.

Based on above-mentioned technical characteristics, be convenient for filter impurity to the coolant liquid to obtain pure coolant liquid so that drop into recycling once more, through the inside roll-off that will reserve the piece from the reservation tank, conveniently regularly dismantle the filter screen and wash.

Preferably, the front of the water tank is provided with a second door body through a hinged shaft, the second door body is made of glass door, and a sealing ring is arranged at the joint of the second door body and the water tank.

Based on above-mentioned technical characteristics, conveniently observe the liquid level volume of water tank inner chamber coolant liquid, the sealing washer can avoid the coolant liquid to ooze from the box inner chamber, avoids causing the waste.

Preferably, disassembly body includes mounting panel, draw-in groove, fixture block, reset spring, dead lever and fixed block, disassembly body's mounting panel is located electric putter's output, the inner chamber of mounting panel is provided with the draw-in groove, electric putter's one end is kept away from to the mounting panel is installed the fixed block, the inner chamber of fixed block transversely is fixed with the dead lever, the cover is equipped with the fixture block that matches each other with the draw-in groove on the outer wall of dead lever, be connected with reset spring between the inboard of fixture block.

Based on above-mentioned technical characteristics, the convenience is dismantled and is changed first fixed plate and second fixed plate for the aluminium alloy of different width can be fixed to the device, has improved the practicality of device.

Compared with the prior art, the beneficial effects of the utility model are that:

(1) the air inlet fan and the air outlet fan are started through the PLC, so that ventilation and heat dissipation are performed on the box body, air cooling is performed on the aluminum profile, meanwhile, the water pump is started through the PLC, the water pump inputs cooling liquid in the inner cavity of the water tank into the inner cavity of the water collecting pipe through the water guide pipe and is sprayed out of the water collecting pipe through the spray head, and water cooling is performed on the aluminum profile, so that the device can adopt a mode of combining air cooling and water cooling, and the cooling efficiency of the device on the aluminum profile is;

(2) the aluminium alloy that will wait to quench cooling is placed in the top of first fixed plate, start and drive the top removal of second fixed plate to the aluminium alloy through the control electric putter of the second door body, the fly leaf contacts with the aluminium alloy earlier, under the cooperation of slider and slide rail, fly leaf rebound extrudees positioning spring, thereby make the device extrude fixed aluminium alloy, make things convenient for the fixed aluminium alloy of different length of device, simultaneously can change first fixed plate and second fixed plate through setting up detaching mechanism, thereby the aluminium alloy of fixed different width, make the device can cool off the aluminium alloy of different specifications, the practicality of device has been improved.

Drawings

In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without creative efforts.

FIG. 1 is a schematic sectional view of the present invention;

fig. 2 is a schematic front view of the structure of the present invention;

FIG. 3 is an enlarged view of the structure at A in FIG. 1;

fig. 4 is a schematic sectional view of the second fixing plate of the present invention.

In the figure: 1. a box body; 2. an electric push rod; 3. an air intake fan; 4. a drive mechanism; 401. a first pulley; 402. a fixing ring; 403. a drive shaft; 404. a second pulley; 405. a first gear; 406. a second gear; 407. a drive motor; 5. a liquid inlet pipe; 6. reserving a groove; 7. an air outlet fan; 8. a control valve; 9. a water outlet pipe; 10. a water pump; 11. reserving a block; 12. a base; 13. a filter screen; 14. a water tank; 15. a support pillar; 16. a water conduit; 17. a spray head; 18. a first fixing plate; 19. a water collection pipe; 20. a second fixing plate; 21. a first door body; 22. a PLC controller; 23. a second door body; 24. a disassembly mechanism; 2401. mounting a plate; 2402. a card slot; 2403. a clamping block; 2404. a return spring; 2405. fixing the rod; 2406. a fixed block; 25. a slider; 26. a positioning spring; 27. a movable plate; 28. a slide rail.

The specific implementation mode is as follows:

the technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

Referring to fig. 1-4, the present invention provides an embodiment: an aluminum profile quenching cooling device comprises a water tank 14, wherein four corners at the bottom of the water tank 14 are respectively provided with a base 12, a filter screen 13 is transversely arranged at the center of an inner cavity of the water tank 14, reserved blocks 11 are symmetrically arranged at the left end and the right end of the filter screen 13, reserved grooves 6 matched with the reserved blocks 11 are symmetrically arranged at the left end and the right end of the inner wall of the water tank 14, a second door body 23 is arranged on the front surface of the water tank 14 through a hinged shaft, the second door body 23 is made of a glass door, a sealing ring is arranged at the joint of the second door body 23 and the water tank 14, a water pump 10 is arranged at the left end of the inner cavity of the water tank 14, a water guide pipe 16 is arranged at the output end of the water pump 10, a liquid inlet pipe 5 is arranged at the top of the right side wall of the water tank 14, a water outlet pipe 9 is arranged at the connection part of the top of the box body 1 and the top of the water tank 14, a control valve 8 is arranged on the outer wall of the water outlet pipe 9, a first door body 21 is arranged on the front surface of the box body 1 through a hinge shaft, a PLC 22 is arranged below the front surface of the first door body 21, a driving mechanism 4 is arranged on the right side wall of the box body 1, the driving mechanism 4 comprises a first belt pulley 401, a fixing ring 402, a transmission shaft 403, a second belt pulley 404, a first gear 405, a second gear 406 and a driving motor 407, the driving motor 407 of the driving mechanism 4 is positioned at the right end of the top of the water tank 14, a second gear 406 is arranged at the power output end of the driving motor 407 through a rotating shaft, a first gear 405 is engaged with the left side of the second gear 406, the transmission shaft 403 is sleeved in the inner cavity of the first gear 405, a second belt pulley 404 is fixed at one end, close to the outer wall of the first gear 405, a first belt pulley 401 is fixed on the top of the outer wall of the transmission shaft 403, the bottom of the first belt pulley 401 is rotatably connected with the top of the electric push rod 2 through a rotating shaft, a fixing ring 402 is installed between the first belt pulley 401 and the transmission shaft 403, the fixing ring 402 is sleeved on the outer wall of the transmission shaft 403, the left end of the fixing ring 402 is fixedly connected with the box body 1, the input end of a driving motor 407 is electrically connected with the output end of the PLC 22 through a wire, a water collecting pipe 19 is installed on the left side wall of the inner cavity of the box body 1, the left end of the water collecting pipe 19 is connected with one end of a water guide pipe 16, spray heads 17 are evenly arranged at the right end of the water collecting pipe 19, the electric push rod 2 is installed on the top of the inner cavity of the box body 1 through the rotating shaft, a dismounting mechanism 24 is installed on the bottom of the electric push, the dismounting mechanism 24 comprises a mounting plate 2401, a clamping groove 2402, a clamping block 2403, a return spring 2404, a fixed rod 2405 and a fixed block 2406, the mounting plate 2401 of the dismounting mechanism 24 is positioned at the output end of the electric push rod 2, the clamping groove 2402 is arranged in the inner cavity of the mounting plate 2401, the fixed block 2406 is arranged at one end of the mounting plate 2401 away from the electric push rod 2, the fixed rod 2405 is transversely fixed in the inner cavity of the fixed block 2406, the clamping block 2403 matched with the clamping groove 2402 is sleeved on the outer wall of the fixed rod 2405, the return spring 2404 is connected between the inner sides of the clamping blocks 2403, slide rails 28 are symmetrically arranged at the left end and the right end of the inner wall of the second fixed plate 20, slide blocks 25 are slidably arranged in the inner cavities of the slide rails 28, a movable plate 27 is fixed between the slide blocks 25, the top of the movable plate 27 is connected with positioning, an air outlet fan 7 is installed at the bottom of the right side wall of the inner cavity of the box body 1, the output end of the PLC 22 is respectively connected with the electric push rod 2, the air inlet fan 3, the air outlet fan 7 and the water pump 10 through wires, the electric push rod 2 can be A2800 in model, the air inlet fan 3 can be YWF2E-300 in model, the driving motor 407 can be Y112M-6 in model, the air outlet fan 7 can be YWF2D-300 in model, and the water pump 10 can be CDLF4-22 in model.

The working principle is as follows: when the device is used, a power supply is connected externally, quenching cooling liquid is injected into the inner cavity of the water tank 14 through the liquid inlet pipe 5, the first door body 21 is opened, the clamping block 2403 is extruded according to the width of an aluminum profile, the clamping block 2403 slides on the outer wall of the fixed rod 2405 and extrudes the return spring 2404 until the clamping block 2403 is separated from the inner cavity of the clamping groove 2402, the first fixed plate 18 and the second fixed plate 20 are convenient to disassemble and replace, then the aluminum profile to be quenched and cooled is placed at the top of the first fixed plate 18, the PLC 22 controls the electric push rod 2 to start and drive the second fixed plate 20 to move towards the top of the aluminum profile, the movable plate 27 is firstly contacted with the aluminum profile, under the matching of the sliding block 25 and the sliding rail 28, the movable plate 27 moves upwards and extrudes the positioning spring 26, so that the device extrudes and fixes the aluminum profiles, the, the PLC controller 22 controls the starting of the air inlet fan 3 and the air outlet fan 7 to ventilate the inner cavity of the box body 1, so as to facilitate air cooling of the aluminum profile, the PLC controller 22 controls the starting of the water pump 10, the water pump 10 sucks quenching cooling liquid in the water tank 14 and sprays the quenching cooling liquid to the surface of the aluminum profile through the water guide pipe 16 and the spray head 17, meanwhile, the driving motor 407 is started to drive the first gear 406 to rotate through the rotating shaft, the first gear 406 rotates to drive the second gear 405 to rotate, the second gear 405 rotates to drive the transmission shaft 403 to rotate, the transmission shaft 403 rotates to drive the first belt pulley 401 and the second belt pulley 404 to rotate, so that the first fixing plate 18 and the second fixing plate 20 rotate simultaneously, the aluminum profile can be driven to rotate, the spraying of the aluminum profile is more uniform, the surface of the aluminum profile is uniformly cooled, and the cooling of the water-, through the combination of air cooling and water cooling, the cooling speed of the aluminum profile is accelerated, the evaporated quenching cooling liquid enters the water tank 14 again through the water outlet pipe 9 after being condensed inside the box body 1, impurities in the cooling liquid are filtered through the filter screen 13, so that the cooling liquid is recycled, and the energy-saving advantage of the device is embodied.

It is obvious to a person skilled in the art that the invention is not restricted to details of the above-described exemplary embodiments, but that it can be implemented in other specific forms without departing from the spirit or essential characteristics of the invention. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.

Claims

1. The utility model provides an aluminium alloy quenching cooling device, includes water tank (14), its characterized in that: the water tank is characterized in that a base (12) is installed at four corners of the bottom of the water tank (14), a water pump (10) is installed at the left end of the bottom of an inner cavity of the water tank (14), a water guide pipe (16) is installed at the output end of the water pump (10), a liquid inlet pipe (5) is arranged at the top of the right side wall of the water tank (14), the right end of the liquid inlet pipe (5) extends out of the water tank (14), support columns (15) are vertically installed at the four corners of the top of the water tank (14), a box body (1) is installed at the top of each support column (15), a water outlet pipe (9) is arranged at the joint of the top of the box body (1) and the top of the water tank (14), a control valve (8) is installed on the outer wall of the water outlet pipe (9), a first door body (21) is installed on, actuating mechanism (4) are installed to the right side wall of box (1), collector pipe (19) are installed to the left side wall of box (1) inner chamber, and the left end of collector pipe (19) is connected with the one end of aqueduct (16), the right-hand member of collector pipe (19) evenly is provided with shower nozzle (17), electric putter (2) are installed through the pivot at the top of the inner chamber of box (1), disassembly body (24) are installed to the bottom of electric putter (2) and the bottom of box (1) inner chamber, install first fixed plate (18) and second fixed plate (20) between the inboard of disassembly body (24) respectively, air inlet fan (3) are installed at the top of box (1) inner chamber right side wall, air outlet fan (7) are installed to the bottom of box (1) inner chamber right side wall, the output of PLC controller (22) is respectively through wire and electric putter (2), The input ends of the air inlet fan (3), the air outlet fan (7) and the water pump (10) are electrically connected.

2. The aluminum profile quenching cooling device as claimed in claim 1, characterized in that: the driving mechanism (4) comprises a first belt pulley (401), a fixing ring (402), a transmission shaft (403), a second belt pulley (404), a first gear (405), a second gear (406) and a driving motor (407), the driving motor (407) of the driving mechanism (4) is positioned at the right end of the top of the water tank (14), the power output end of the driving motor (407) is provided with the second gear (406) through a rotating shaft, the left side of the second gear (406) is engaged with the first gear (405), the inner cavity of the first gear (405) is sleeved with the transmission shaft (403), one end of the outer wall of the transmission shaft (403) close to the first gear (405) is fixed with the second belt pulley (404), the top of the second belt pulley (404) is rotatably connected with the bottom of the dismounting mechanism (24) through the rotating shaft, the top of the outer wall of the transmission shaft (403) is fixed with the first belt pulley (401), and the bottom of first belt pulley (401) is rotated through the top of pivot with electric putter (2) and is connected, install solid fixed ring (402) between first belt pulley (401) and transmission shaft (403), and solid fixed ring (402) cover is established at the outer wall of transmission shaft (403), the left end and box (1) fixed connection of solid fixed ring (402), the output electric connection of wire and PLC controller (22) is passed through to the input of driving motor (407).

3. The aluminum profile quenching cooling device as claimed in claim 1, characterized in that: slide rail (28) have been seted up to the both ends symmetry about second fixed plate (20) inner wall, the inner chamber slidable mounting of slide rail (28) has slider (25), be fixed with between slider (25) fly leaf (27), the top equidistant connection of fly leaf (27) has positioning spring (26), and the top fixed connection of the top of positioning spring (26) and second fixed plate (20) inner chamber.

4. The aluminum profile quenching cooling device as claimed in claim 1, characterized in that: the water tank is characterized in that a filter screen (13) is transversely installed at the center of an inner cavity of the water tank (14), reserved blocks (11) are symmetrically arranged at the left end and the right end of the filter screen (13), and reserved grooves (6) matched with the reserved blocks (11) are symmetrically formed in the left side and the right side of the inner wall of the water tank (14).

5. The aluminum profile quenching cooling device as claimed in claim 1, characterized in that: the front of water tank (14) is passed through the articulated shaft and is installed the second door body (23), and the material of the second door body (23) is the glass door, the junction of the second door body (23) and water tank (14) is provided with the sealing washer.

6. The aluminum profile quenching cooling device as claimed in claim 1, characterized in that: detaching mechanism (24) include mounting panel (2401), draw-in groove (2402), fixture block (2403), reset spring (2404), dead lever (2405) and fixed block (2406), mounting panel (2401) of detaching mechanism (24) is located the output of electric putter (2), the inner chamber of mounting panel (2401) is provided with draw-in groove (2402), fixed block (2406) are installed to the one end that electric putter (2) were kept away from in mounting panel (2401), the inner chamber of fixed block (2406) transversely is fixed with dead lever (2405), the cover is equipped with fixture block (2403) that matches each other with draw-in groove (2402) on the outer wall of dead lever (2405), be connected with reset spring (2404) between the inboard of fixture block (2403).