CN212981205U - Dosing unit based on three laminar plastics master batch system of processing - Google Patents
Dosing unit based on three laminar plastics master batch system of processing Download PDFInfo
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- CN212981205U CN212981205U CN202021771620.2U CN202021771620U CN212981205U CN 212981205 U CN212981205 U CN 212981205U CN 202021771620 U CN202021771620 U CN 202021771620U CN 212981205 U CN212981205 U CN 212981205U
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Abstract
The application relates to the field of batching equipment, in particular to a batching device based on a three-layer plastic master batch processing system, which comprises a batching bin, wherein the batching bin comprises a feeding bin, a temporary storage bin and a discharging pipe which are sequentially connected, a bin cover is arranged at the top of the feeding bin, and the bin cover is provided with a feeding port; a material stirring device is arranged in the material injection bin, a material level meter is arranged in the temporary storage bin, the material level meter comprises a warning lamp, and the warning lamp is electrically connected with the material level meter; the lower part of the discharge pipe is provided with a discharge switch. This application has the suggestion staff and adds auxiliary material toward annotating in the feed bin, and the material level that prevents auxiliary material in the temporary storage storehouse is low excessively, need not the staff frequently to look over auxiliary material's in the dosing unit material level, effectively reduces the effect of staff's work load.
Description
Technical Field
The application relates to the field of dosing equipment, especially, relate to a dosing unit based on three laminar plastics master batch system of processing.
Background
Plastics are made up of monomers through addition polymerization or polycondensation polymerization to obtain high-molecular compound, and adding various auxiliary materials, such as filler, plasticizer, lubricant, stabilizer, colorant and antistatic agent, to obtain high-performance plastics.
In the existing three-layer plastic master batch processing system, a first floor is a forming area, a second floor is a stirring area, and a third floor is a batching area; in need add auxiliary material to different dosing unit in the batching district, make auxiliary material temporarily store in dosing unit to the weighing device in second floor stirring district gets the material and weighs the various auxiliary materials of mixture, but often can't learn the material level of auxiliary material in the dosing unit in the reality, is not convenient for the agitating unit to get the material.
The staff need frequently look over the material level of auxiliary material in the dosing unit to reach for inconvenient, intangibly increased staff's work load.
In view of the above-described related art, the inventors considered that there was a problem that the level of the auxiliary material in the batching device could not be known, resulting in a drawback that the workload of the worker was increased.
SUMMERY OF THE UTILITY MODEL
In order to reduce staff's work load, this application provides a dosing unit based on three laminar plastics master batch system of processing, has the material level that does not need the staff to frequently look over auxiliary material among the dosing unit, effectively reduces the effect of staff's work load.
The application provides a pair of dosing unit based on three laminar plastics master batch system of processing adopts following technical scheme:
a batching device based on a three-layer plastic master batch processing system comprises a batching bin, wherein the batching bin comprises a filling bin, a temporary storage bin and a discharge pipe which are sequentially connected, the top of the filling bin is provided with a bin cover, and the bin cover is provided with a filling port; a material shifting device is arranged in the material injection bin, a material level meter is arranged in the temporary storage bin, the material level meter comprises a warning lamp, and the warning lamp is electrically connected with the material level meter; and a discharging switch is arranged at the lower part of the discharging pipe.
Through adopting above-mentioned technical scheme, through the charge level indicator with the warning light cooperation, the suggestion staff is past add auxiliary material in the notes feed bin, prevent that auxiliary material's in the temporary storage storehouse material level is low excessively, need not the staff frequently to look over auxiliary material's in the dosing unit material level, effectively reduces staff's work load.
Preferably, the sprue comprises a cover plate, the cover plate covers the sprue, one end of the cover plate is hinged to the bin cover, and a carrying handle is arranged at the top of the other end of the cover plate.
By adopting the technical scheme, the cover plate covers the injection port, so that the injection port is sealed, and external impurities are prevented from entering the injection bin; the cover plate can be opened or covered by the carrying handle, so that the cover plate is easier to open or cover, and the operation is simple.
Preferably, the bin cover is provided with an air port, and the upper end of the air port is connected with a flexible connecting piece.
Through adopting above-mentioned technical scheme, through the gas port can with the dust in the notes feed bin discharges the external world, through flexible connecting piece makes the gas port is convenient for be connected with outside vacuum exhaust pipe.
Preferably, the flexible connecting piece is a canvas sleeve.
Through adopting above-mentioned technical scheme, make through the canvas sleeve pipe the gas port is connected more conveniently with outside vacuum exhaust pipe.
Preferably, the material stirring device comprises a material stirring shaft, a speed reducer and a driving motor, wherein material stirring blades are arranged on the lower portion of the material stirring shaft and are symmetrically arranged along the radial direction of the material stirring shaft, the material stirring blades are located in the material injection bin, the upper portion of the material stirring shaft is connected with a gear of the speed reducer, and an output shaft of the driving motor is connected with a worm of the speed reducer.
Through adopting above-mentioned technical scheme, make driving motor warp the reduction gear drives it rotates to dial the material axle, dial the material blade along with it rotates to dial the material axle, will annotate the interior auxiliary material of feed bin and stir and break up, prevent annotate the interior auxiliary material caking of feed bin.
Preferably, the speed reducer and the driving motor are located at the top of the bin cover, an output shaft of the driving motor is connected with a worm of the speed reducer through a rigid coupling, a shaft hole is formed in the middle of the bin cover, and the upper portion of the material stirring shaft penetrates through the shaft hole to be connected with a gear of the speed reducer in an interference fit mode.
Through adopting above-mentioned technical scheme, make driving motor warp the reduction gear drives stir the material axle and rotate, realize reducing driving motor rotational speed improves output torque simultaneously, makes it is difficult for hindering when dialling the material blade and stirring auxiliary material.
Preferably, the level indicator is a rotation-resistant level indicator.
Through adopting above-mentioned technical scheme, work as auxiliary material's material level is less than in the notes feed bin the material level timing, rotating vane position does not have the material, and rotating vane counter-clockwise turning, charge level indicator intercommunication the warning light, the warning light lights, and the suggestion staff is past add auxiliary material in the notes feed bin, prevent to keep in stock bin auxiliary material's material level too low.
Preferably, the outer wall of the injection bin is provided with a support column fixed on the ground.
Through adopting above-mentioned technical scheme, through the support column makes the proportioning bins be fixed in ground.
Preferably, the discharging switch is a pneumatic butterfly valve.
Through adopting above-mentioned technical scheme, through pneumatic butterfly valve control the interior auxiliary material of discharge tube discharges outside the proportioning bins.
Preferably, the included angle between the inner wall of the temporary storage bin and the inner wall of the material injection bin is 148-158 degrees.
By adopting the technical scheme, the auxiliary material in the material injection bin is not easy to hold up when flowing to the temporary storage bin.
In summary, the present application includes at least one of the following beneficial technical effects:
1. the auxiliary material is added into the material filling bin by the cooperation of the material level meter and the warning lamp, so that the situation that the material level of the auxiliary material in the temporary storage bin is too low is prevented, a worker does not need to frequently check the material level of the auxiliary material in the material mixing device, and the workload of the worker is effectively reduced;
2. the auxiliary material is not easy to block when the material shifting blade shifts the auxiliary material;
3. the auxiliary material in the material filling bin is not easy to be stuck when flowing to the temporary storage bin.
Drawings
Fig. 1 is a schematic perspective view of an embodiment of the present application.
Fig. 2 is a schematic cross-sectional structure diagram of an embodiment of the present application.
Description of reference numerals: 1. a proportioning bin; 2. a material filling bin; 21. a support pillar; 3. a temporary storage bin; 4. a discharge pipe; 5. a bin cover; 51. a material injection port; 52. a cover plate; 53. a carrying handle; 54. a gas port; 55. a flexible connecting member; 56. a shaft hole; 6. a material poking device; 61. a material stirring shaft; 611. a material stirring blade; 62. a speed reducer; 63. a drive motor; 7. a level gauge; 71. a warning light; 8. and (7) a discharging switch.
Detailed Description
The present application is described in further detail below with reference to figures 1-2.
The embodiment of the application discloses dosing unit based on three-layer type plastic master batch processing system, refer to fig. 1 and fig. 2, including proportioning bins 1, proportioning bins 1 include annotate feed bin 2, temporary storage bin 3 and discharge tube 4, annotate the lower terminal surface of feed bin 2 and temporarily store the upper end of the feed bin 3 through welded fastening, temporarily store the lower part of the feed bin 3 and insert the upper portion of the discharge tube 4 through welded fastening, make annotate feed bin 2, temporarily store bin 3 and discharge tube 4 connect sequentially;
referring to fig. 2, a discharge switch 8 is arranged at the lower part of the discharge pipe 4, the discharge switch 8 is connected with the discharge pipe 4 through a flange, and the discharge switch 8 controls the discharge of auxiliary materials in the discharge pipe 4;
referring to fig. 2, a bin cover 5 is arranged at the top of the material injection bin 2, the bin cover 5 is provided with a material injection port 51, and auxiliary materials are conveniently injected into the material injection bin 2 through the material injection port 51;
referring to fig. 2, a material stirring device 6 is arranged at the upper part in the material injection bin 2, and the auxiliary material is stirred and scattered through the material stirring device 6 to prevent the auxiliary material in the material injection bin 2 from caking;
lower part in the temporary storage storehouse 3 is equipped with charge level indicator 7, charge level indicator 7 includes warning light 71, warning light 71 is connected with charge level indicator 7 electricity, through charge level indicator 7 real-time detection annotates the stock of auxiliary material in the feed bin 2, when the charge level of auxiliary material is less than charge level indicator 7 in the feed bin 2, charge level indicator 7 and warning light 71 intercommunication, make warning light 71 light, the suggestion staff adds auxiliary material toward annotating in the feed bin 2, the charge level that prevents auxiliary material in the temporary storage storehouse 3 is low excessively, the charge level of auxiliary material among the batching device need not frequently be looked over to the staff, effectively reduce staff's work load.
Referring to fig. 2, the injection port 51 includes a cover plate 52, and the cover plate 52 covers the injection port 51 to seal the injection port 51 and prevent external impurities from entering the injection bin 2;
referring to fig. 1, one end of a cover plate 52 is connected with a bin cover 5 through a hinge, so that one end of the cover plate 52 is hinged with the bin cover 5;
referring to fig. 1, a handle 53 is disposed at the top of the other end of the cover plate 52, and the cover plate 52 can be opened or closed by the handle 53, so that the cover plate 52 can be opened or closed more easily and the operation is simple.
Referring to fig. 2, the bin cover 5 is provided with an air port 54, and the dust in the injection bin 2 can be discharged to the outside through the air port 54;
referring to fig. 2, a flexible connector 55 is connected to the upper end of the air port 54, and the air port 54 is connected to an external vacuum exhaust pipe through the flexible connector 55.
The flexible connector 55 is a canvas sleeve, which makes it more convenient to connect the air port 54 with an external vacuum exhaust pipe, and the canvas sleeve is durable.
Referring to fig. 2, the material stirring device 6 comprises a material stirring shaft 61, a speed reducer 62 and a driving motor 63, wherein the material stirring blades 611 are arranged at the lower part of the material stirring shaft 61, the material stirring blades 611 are symmetrically arranged along the radial direction of the material stirring shaft 61, the material stirring blades 611 are positioned in the material injection bin 2, so that the material stirring blades 611 contact with the auxiliary material in the material injection bin 2,
referring to fig. 2, the upper portion of the material stirring shaft 61 is connected with the gear of the speed reducer 62, the output shaft of the driving motor 63 is connected with the worm of the speed reducer 62, so that the driving motor 63 drives the material stirring shaft 61 to rotate through the speed reducer 62, the rotating speed of the driving motor 63 is reduced, the output torque is increased at the same time, the material stirring blade 611 rotates along with the material stirring shaft 61, the auxiliary material in the material injection bin 2 is stirred and scattered, and the auxiliary material in the material injection bin 2 is prevented from caking.
Referring to fig. 2, the speed reducer 62 is fixed to the top of the bin cover 5 through a bolt, the driving motor 63 is located on one side of the speed reducer 62, an output shaft of the driving motor 63 is connected with a worm of the speed reducer 62 through a rigid coupling, a shaft hole 56 is formed in the middle of the bin cover 5, and the upper portion of the material stirring shaft 61 penetrates through the shaft hole 56 to be connected with a gear of the speed reducer 62 in an interference fit mode, so that the driving motor 63 drives the material stirring shaft 61 to rotate through the speed reducer 62, the rotating speed of the driving motor 63 is reduced, the output torque is improved at the same time, and the.
Referring to fig. 2, the material level indicator 7 is a rotation-resistant material level indicator, a rotating blade of the rotation-resistant material level indicator is positioned in the material injection bin 2, when the material level of the auxiliary material in the material injection bin 2 is lower than that of the material level indicator 7, the rotating blade does not have material, the rotating blade rotates anticlockwise, the material level indicator is communicated with a warning lamp 71, the warning lamp 71 is turned on, and a worker is prompted to add the auxiliary material into the material injection bin 2 to prevent the material level of the auxiliary material in the temporary storage bin 3 from being too low;
when the material level of the auxiliary material in the material injection bin 2 is higher than that of the material level indicator 7, the material exists at the position of the rotating blade, the rotating blade is blocked in rotation, the power supply of the motor of the material level indicator is disconnected, the material level indicator is disconnected and connected with the warning lamp 71, and the warning lamp 71 is extinguished.
Referring to fig. 1, the outer wall of the injection bin 2 is welded with a support column 21 fixed on the ground, and the proportioning bin 1 is fixed on the ground through bolts by the support column 21.
Referring to fig. 2, the discharge switch 8 is a pneumatic butterfly valve, and the auxiliary material in the discharge pipe 4 is controlled to be discharged out of the proportioning bin 1 through the pneumatic butterfly valve.
Referring to fig. 2, an included angle a between the inner wall of the temporary storage bin 3 and the inner wall of the injection bin 2 is 148 to 158 degrees, so that the auxiliary material in the injection bin 2 is not easy to stagnate when flowing to the temporary storage bin 3.
Preferably, the included angle a between the inner wall of the temporary storage bin 3 and the inner wall of the injection bin 2 is 148 degrees, so that the auxiliary material in the injection bin 2 is not easy to stagnate when flowing to the temporary storage bin 3.
Preferably, the included angle a between the inner wall of the temporary storage bin 3 and the inner wall of the material injection bin 2 is 150 degrees, so that the auxiliary material in the material injection bin 2 is not easy to stagnate when flowing to the temporary storage bin 3.
Preferably, the included angle a between the inner wall of the temporary storage bin 3 and the inner wall of the material injection bin 2 is 158 °, so that the auxiliary material in the material injection bin 2 is not easy to stagnate when flowing to the temporary storage bin 3.
The embodiment of the application discloses dosing unit's implementation principle based on three laminar plastics master batch system does: be equipped with charge level indicator 7 through the lower part in temporary storage bin 3, warning light 71 is connected with charge level indicator 7 electricity, stock through auxiliary material in charge level indicator 7 real-time detection notes feed bin 2, when the material level of auxiliary material is less than charge level indicator 7 in annotating feed bin 2, charge level indicator 7 and warning light 71 intercommunication, make warning light 71 light, the suggestion staff adds auxiliary material toward annotating feed bin 2 in, it is low excessively to prevent auxiliary material's in temporary storage bin 3 material level, the material level of auxiliary material among the batching device need not frequently be looked over to the staff, effectively reduce staff's work load.
The above embodiments are preferred embodiments of the present application, and the protection scope of the present application is not limited by the above embodiments, so: all equivalent changes made according to the structure, shape and principle of the present application shall be covered by the protection scope of the present application.
Claims (10)
1. The utility model provides a dosing unit based on three laminar plastics master batch system of processing, includes proportioning bins (1), its characterized in that: the proportioning bin (1) comprises a feeding bin (2), a temporary storage bin (3) and a discharge pipe (4) which are connected in sequence,
the top of the injection bin (2) is provided with a bin cover (5), and the bin cover (5) is provided with an injection port (51);
a material shifting device (6) is arranged in the material injection bin (2), a material level meter (7) is arranged in the temporary storage bin (3), the material level meter (7) comprises a warning lamp (71), and the warning lamp (71) is electrically connected with the material level meter (7);
and a discharging switch (8) is arranged at the lower part of the discharging pipe (4).
2. The dosing unit based on three-layer plastics master batch system of claim 1, characterized in that: the feed inlet (51) is including apron (52), apron (52) lid in feed inlet (51), the one end of apron (52) with storehouse lid (5) are articulated, the top of apron (52) the other end is equipped with carrying handle (53).
3. The dosing unit based on three-layer plastics master batch system of claim 1, characterized in that: the bin cover (5) is provided with an air port (54), and the upper end of the air port (54) is connected with a flexible connecting piece (55).
4. The dosing unit based on three-layer plastics master batch system of claim 3, characterized in that: the soft connecting piece (55) is a canvas sleeve.
5. The dosing unit based on three-layer plastics master batch system of claim 1, characterized in that: dial material device (6) including dialling material axle (61), reduction gear (62) and driving motor (63), dial material axle (61) lower part and be equipped with and dial material blade (611), dial material blade (611) and follow dial material axle (61) radial symmetry and set up, dial material blade (611) and be located in annotating feed bin (2), dial material axle (61) upper portion with the gear connection of reduction gear (62), the output shaft of driving motor (63) with the worm of reduction gear (62) is connected.
6. The dosing unit based on three-layer plastics master batch system of claim 5, characterized in that: reduction gear (62) with driving motor (63) are located the top of cang gai (5), the output shaft of driving motor (63) with the worm of reduction gear (62) passes through rigid coupling and connects, cang gai (5) middle part is equipped with shaft hole (56), dial material axle (61) upper portion and pass shaft hole (56) with the gear interference fit of reduction gear (62) is connected.
7. The batching device based on three-layer type plastic master batch processing system according to any one of claims 1-6, characterized in that: the charge level indicator (7) is a rotation-resistant charge level indicator.
8. The batching device based on three-layer type plastic master batch processing system according to any one of claims 1-6, characterized in that: the outer wall of the temporary storage bin (3) is provided with a support column (21) fixed on the ground.
9. The batching device based on three-layer type plastic master batch processing system according to any one of claims 1-6, characterized in that: the discharging switch (8) is a pneumatic butterfly valve.
10. The batching device based on three-layer type plastic master batch processing system according to any one of claims 1-6, characterized in that: the included angle between the inner wall of the temporary storage bin (3) and the inner wall of the injection bin (2) is 148-158 degrees.
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN113739872A (en) * | 2021-09-18 | 2021-12-03 | 上海建工建材科技集团股份有限公司 | Improved rotation-resistant type charge level indicator and charge level judgment method |
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2020
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN113739872A (en) * | 2021-09-18 | 2021-12-03 | 上海建工建材科技集团股份有限公司 | Improved rotation-resistant type charge level indicator and charge level judgment method |
CN113739872B (en) * | 2021-09-18 | 2024-01-23 | 上海建工建材科技集团股份有限公司 | Improved rotation-resisting type level gauge and level judging method |
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