CN212975928U - Weld ring roughness detection device - Google Patents
Weld ring roughness detection device Download PDFInfo
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- CN212975928U CN212975928U CN202021717898.1U CN202021717898U CN212975928U CN 212975928 U CN212975928 U CN 212975928U CN 202021717898 U CN202021717898 U CN 202021717898U CN 212975928 U CN212975928 U CN 212975928U
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Abstract
The application relates to a device for detecting the flatness of a welding ring, which relates to the technical field of welding ring detection and comprises a feeding mechanism for placing a plurality of welding rings and a detecting mechanism for detecting the flatness of the welding rings; the discharge port of the feeding mechanism is arranged at the feeding end of the detection mechanism; the detection mechanism comprises a first detection roller and a second detection roller, a gap is reserved between the first detection roller and the second detection roller, and the gap gradually increases from one end close to the feeding mechanism to one end far away from the first detection roller along the first detection roller; the detection mechanism further comprises a support frame, the first detection roller and the second detection roller are both rotatably connected to the support frame, and one end, far away from one side of the support frame, of the first detection roller and close to the feeding mechanism is a feeding end. This application detects the roughness that welds the ring through the clearance between first detection roller and the second detection roller, has the effect that can detect whether to weld the ring and form complete ring.
Description
Technical Field
The application relates to the technical field of welding ring detection, in particular to a welding ring flatness detection device.
Background
A welding ring is a welding tool.
In the related art, after the welding ring is manufactured, because the ring forming process of the welding ring is generally similar to the ring forming process of the spring in the manufacturing process, the two ends of the welding ring need to be flattened and pressed.
In view of the above-mentioned related art, the inventor believes that after two ends of the welding ring are flatly pressed, the two ends of the welding ring are still prone to be not completely arranged opposite to each other, and one end of the welding ring is shifted upwards or downwards to the other end, so that the welding ring does not form a complete circular ring or an elliptical ring.
SUMMERY OF THE UTILITY MODEL
In order to detect whether the shaping of welding ring is complete ring, this application provides and welds ring roughness detection device.
The application provides a weld ring roughness detection device adopts following technical scheme:
the welding ring flatness detection device comprises a feeding mechanism for placing a plurality of welding rings and a detection mechanism for detecting the flatness of the welding rings;
the discharge hole of the feeding mechanism is arranged at the feeding end of the detection mechanism;
the detection mechanism comprises a first detection roller and a second detection roller, a gap is reserved between the first detection roller and the second detection roller, and the gap gradually increases from one end close to the feeding mechanism to one end far away from the first detection roller along the first detection roller;
the detection mechanism further comprises a support frame, the first detection roller and the second detection roller are connected to the support frame in a rotating mode, the first detection roller is far away from one side of the support frame and is close to one end of the feeding mechanism, and the feeding end is arranged at one end of the feeding mechanism.
By adopting the technical scheme, a plurality of welding rings to be detected are placed in the feeding mechanism by a worker, the welding rings sequentially enter between the first detection roller and the second detection roller from the discharge hole of the feeding mechanism, and the welding rings can be qualified through the welding rings close to one end of the feeding end due to the change of the gap between the first detection roller and the second detection roller; because first detection roller and second detection roller rotate always in testing process, reduce and weld the probability that the ring passes through the clearance between first detection roller and the second detection roller perpendicularly for qualified welding ring is changeed and is gone through the clearance between first detection roller and the second detection roller in a parallel with first detection roller or second detection roller, makes qualified welding ring detect the back and is judged qualified product.
Preferably, both ends of the first detection roller and the second detection roller are provided with adjusting mechanisms, the adjusting mechanisms are used for adjusting the relative positions of the first detection roller and the second detection roller, and the same end of the first detection roller and the same end of the second detection roller share the same adjusting mechanism.
Through adopting above-mentioned technical scheme, guiding mechanism can adjust the relative position of first detection roller and second detection roller to be adapted to the welding ring detection operation of different thickness.
Preferably, guiding mechanism including can dismantle respectively to fix the first adjusting block at first detection roller tip and can dismantle to fix the second adjusting block of second detection roller tip, first adjusting block with the second adjusting block all slides and sets up in the adjustment passageway, the adjustment passageway is seted up in one side on ground is kept away from to the support frame, just the support frame in the both ends of adjustment passageway all are provided with the limiting plate.
Through adopting above-mentioned technical scheme, through fixing the different positions in the adjustment passageway with first adjusting block and second adjusting block slip, realize adjusting the relative position of first detection roller and second detection roller.
Preferably, one side of the second adjusting block, which is far away from the first adjusting block, is rotated to form an adjusting column, and one end of the adjusting column, which is far away from the second adjusting block, is in threaded through connection with the limiting plate.
Through adopting above-mentioned technical scheme, through adjusting the position that the post was adjusted easily the second detection roller for first detection roller.
Preferably, the adjusting column is sleeved with a spring, and two ends of the spring are respectively abutted to one side of the limiting plate, which is close to the second adjusting block, of the second adjusting block.
Through adopting above-mentioned technical scheme, the spring is used for the buffering to adjust the power that the post adjusted the second adjusting block, restricts the maximum position that the second adjusting block can be adjusted simultaneously.
Preferably, the second adjusting block is kept away from the one end of first adjusting block can dismantle fixedly connected with range finding board, the range finding board is kept away from one side of second adjusting block is provided with the butt and has the range finding piece, range finding piece fixed connection in the support frame.
Through adopting above-mentioned technical scheme, the distance measuring piece realizes measuring the distance between first detection roller and the second detection roller according to the position of range finding board.
Preferably, a positioning piece is arranged at the position of the second adjusting block on one side of the support frame far away from the ground, the positioning piece penetrates through the support frame in a threaded manner, and the positioning piece penetrates through the support frame and then abuts against the second adjusting block.
Through adopting above-mentioned technical scheme, the setting element is used for restricting the position of second adjusting block for the second detects the roller and is being difficult for removing at the in-process that detects the welding ring roughness.
Preferably, one side of the first detection roller and one side of the second detection roller, which are far away from the support frame, are provided with limiting parts, and the distance between the limiting parts and the first detection roller and the distance between the limiting parts and the second detection roller are smaller than the thickness of the welding ring.
Through adopting above-mentioned technical scheme, the locating part is used for restricting the position of welding the ring, reduces the probability that the ring passes through from the one side that first detection roller and second detection roller kept away from each other.
Preferably, the feeding mechanism comprises a feeding disc, a feeding channel and a feeding driving piece, and the driving piece of the feeding driving piece is fixedly connected to the feeding disc and drives the feeding disc to vibrate;
and one end of the feeding channel is communicated with the feeding disc, the other end of the feeding channel is arranged as a discharge port, and the feeding channel is arranged along the edge of the feeding disc.
Through adopting above-mentioned technical scheme, drive into charging tray through the pan feeding driving piece for the welding ring in the charging tray is changeed and is got into the pan feeding passageway in proper order, reduces a plurality of welding rings and gets into detection mechanism's probability simultaneously.
In summary, the present application includes at least one of the following beneficial technical effects:
1. through the arrangement of the feeding mechanism and the detection mechanism, a worker places a plurality of welding rings to be detected in the feeding mechanism, the welding rings sequentially enter between the first detection roller and the second detection roller from a discharge port of the feeding mechanism, and the welding rings can be qualified through the welding rings close to one end of the feeding end due to the change of the gap between the first detection roller and the second detection roller; the first detection roller and the second detection roller rotate all the time in the detection process, so that the probability that the welding ring vertically passes through the gap between the first detection roller and the second detection roller is reduced, the qualified welding ring is more easily parallel to the first detection roller or the second detection roller passes through the gap between the first detection roller and the second detection roller, and the qualified welding ring is judged to be a qualified product after being detected;
2. furthermore, the relative positions of the first detection roller and the second detection roller can be adjusted through the arrangement of the adjusting mechanism so as to adapt to the welding ring detection operation with different thicknesses;
3. further, through the locating part setting, reduce the probability that the welding ring passes through from the one side that first detection roller and second detection roller kept away from each other.
Drawings
FIG. 1 is a front view of an embodiment of the present application.
Fig. 2 is a top view of an embodiment of the present application.
FIG. 3 is a schematic diagram showing the structure of the first adjusting block and the second adjusting block.
Description of reference numerals: 1. a feeding mechanism; 11. feeding a material tray; 12. a feeding channel; 121. a discharge port; 13. a feeding driving member; 2. a detection mechanism; 21. a feeding end; 22. a support frame; 23. a first detection roller; 24. a second detection roller; 25. a limiting member; 26. a distance measuring plate; 27. a distance measuring member; 28. a qualified product collection box; 29. a waste collection box; 3. an adjustment mechanism; 31. a first adjusting block; 32. a second adjusting block; 33. adjusting the channel; 34. a limiting plate; 35. adjusting the column; 351. a spring; 36. a positioning member.
Detailed Description
The present application is described in further detail below with reference to figures 1-3.
The embodiment of the application discloses weld ring roughness detection device. Referring to fig. 1, the device for detecting the flatness of the welding rings comprises a feeding mechanism 1 for placing a plurality of welding rings and a detecting mechanism 2 for detecting the flatness of the welding rings.
Referring to fig. 1 and 2, the feeding mechanism 1 includes a feeding tray 11, a feeding channel 12 and a feeding driving member 13, the driving member of the feeding driving member 13 is fixedly connected to one side of the feeding tray 11 close to the ground to drive the feeding tray 11 to vibrate; one end of the feeding channel 12 is connected into the charging tray 11, the other end of the feeding channel is provided with a discharging hole 121, and the feeding channel 12 is arranged along the edge of the feeding tray 11 and gradually faces to one side far away from the charging tray 11; the discharge port 121 of the feeding mechanism 1 is arranged at the feeding end 21 of the detection mechanism 2.
The detection mechanism 2 comprises a support frame 22, a first detection roller 23 and a second detection roller 24, wherein one side of the first detection roller 23, which is far away from the support frame 22, and one end, which is close to the feeding mechanism 1, is a feeding end 21; first detection roller 23 and second detection roller 24 all rotate to be connected in support frame 22, leave the space between first detection roller 23 and the second detection roller 24, and the space increases gradually from the one end of being close to pan feeding mechanism 1 towards the one end of keeping away from first detection roller 23 along first detection roller 23.
The two ends of the first detection roller 23 and the second detection roller 24 are both provided with an adjusting mechanism 3, the adjusting mechanism 3 is used for adjusting the relative position of the first detection roller 23 and the second detection roller 24, and one ends of the first detection roller 23 and the second detection roller 24, which are close to each other, share the same adjusting mechanism 3.
Referring to fig. 2 and 3, the adjusting mechanism 3 includes a first adjusting block 31 detachably fixed at an end of the first detecting roller 23 and a second adjusting block 32 detachably fixed at an end of the second detecting roller 24, the first adjusting block 31 and the second adjusting block 32 are slidably disposed in an adjusting channel 33, the adjusting channel 33 is disposed on a side of the supporting frame 22 away from the ground, and the supporting frame 22 is provided with limiting plates 34 at two ends of the adjusting channel 33.
An adjusting column 35 is rotated on one side of the second adjusting block 32, which is far away from the first adjusting block 31, the adjusting column 35 is vertically connected to the side wall of the second adjusting block 32, and one end of the adjusting column 35, which is far away from the second adjusting block 32, is in threaded through connection with the limiting plate 34; the adjusting column 35 is sleeved with a spring 351, and two ends of the spring 351 are respectively abutted against the side, close to each other, of the limiting plate 34 and the second adjusting block 32.
A positioning piece 36 is arranged at the second adjusting block 32 on the side of the supporting frame 22 far away from the ground, the positioning piece 36 penetrates through the supporting frame 22 in a threaded manner, and the positioning piece 36 abuts against the second adjusting block 32 after penetrating through the supporting frame 22.
The first detection roller 23 and the second detection roller 24 are provided with a limiting piece 25 on one side far away from the support frame 22, and the distance between the limiting piece 25 and the first detection roller 23 and the second detection roller 24 is smaller than the thickness of the welding ring.
One end of the second adjusting block 32, which is far away from the first adjusting block 31, is detachably and fixedly connected with a distance measuring plate 26, one side of the distance measuring plate 26, which is far away from the second adjusting block 32, is provided with a distance measuring piece 27 in a butting manner, and the distance measuring piece 27 is fixedly connected to the support frame 22; the distance measuring member 27 measures the distance between the first detecting roller 23 and the second detecting roller 24 by measuring the distance to the distance measuring plate 26, and the distance measured by the two distance measuring members 27 is generally different, and the distance measured by the distance measuring member 27 near the feeding end 21 is generally smaller than the distance measured by the distance measuring member 27 far from the feeding end 21.
A qualified product collecting box 28 and a waste collecting box 29 are further arranged on one sides, close to the ground, of the first detection roller 23 and the second detection roller 24 and are used for collecting qualified products and waste respectively, wherein the qualified product collecting box 28 is arranged at one end close to the feeding end 21, and the waste collecting box 29 is arranged at one end far away from the feeding end 21; a third material collecting box can be arranged between the qualified product material collecting box 28 and the waste material collecting box 29 and is used for collecting the welding rings which are uncertain whether the welding rings are qualified or not and judging whether the welding rings are qualified or not through secondary detection.
The implementation principle of the welding ring flatness detection device in the embodiment of the application is as follows: a worker simultaneously puts a plurality of welding rings to be detected into the feeding tray 11, and opens the feeding driving part 13, so that the feeding driving part 13 drives the feeding tray 11 to vibrate, and the welding rings sequentially enter the feeding channel 12 and enter the feeding end 21 of the detection mechanism 2 through the discharge port 121; before the welding rings enter the feeding end 21, the first detection roller 23 and the second detection roller 24 rotate, the welding rings enter between the first detection roller 23 and the second detection roller 24, the welding rings fall into a qualified product collection box 28 or a waste product collection box 29 from a position where the welding rings can pass through, and a worker judges whether the welding rings are qualified products or not according to the positions where the welding rings fall.
The above embodiments are preferred embodiments of the present application, and the protection scope of the present application is not limited by the above embodiments, so: all equivalent changes made according to the structure, shape and principle of the present application shall be covered by the protection scope of the present application.
Claims (9)
1. Weld ring roughness detection device, its characterized in that: comprises a feeding mechanism (1) for placing a plurality of welding rings and a detection mechanism (2) for detecting the flatness of the welding rings;
the discharge hole (121) of the feeding mechanism (1) is arranged at the feeding end (21) of the detection mechanism (2);
the detection mechanism (2) comprises a first detection roller (23) and a second detection roller (24), a gap is reserved between the first detection roller (23) and the second detection roller (24), and the gap gradually increases from one end close to the feeding mechanism (1) to one end far away from the first detection roller (23) along the first detection roller (23);
detection mechanism (2) still include support frame (22), first detection roller (23) with second detection roller (24) all rotate connect in support frame (22), first detection roller (23) are kept away from one side of support frame (22) and are close to the one end of pan feeding mechanism (1) is pan feeding end (21).
2. The weld ring flatness detecting apparatus according to claim 1, wherein: the two ends of the first detection roller (23) and the second detection roller (24) are provided with adjusting mechanisms (3), the adjusting mechanisms (3) are used for adjusting the relative positions of the first detection roller (23) and the second detection roller (24), and the same end of the first detection roller (23) and the same end of the second detection roller (24) share the same adjusting mechanism (3).
3. The weld ring flatness detecting apparatus according to claim 2, wherein: adjustment mechanism (3) including can dismantle respectively to fix first adjusting block (31) at first detection roller (23) tip and can dismantle to fix second adjusting block (32) at second detection roller (24) tip, first adjusting block (31) with second adjusting block (32) all slide and set up in adjustment passageway (33), adjustment passageway (33) are seted up in one side on ground is kept away from in support frame (22), just support frame (22) in the both ends of adjustment passageway (33) all are provided with limiting plate (34).
4. The weld ring flatness detecting apparatus according to claim 3, wherein: the second adjusting block (32) is far away from one side of the first adjusting block (31) and is rotated to be provided with an adjusting column (35), and one end of the adjusting column (35) is far away from the second adjusting block (32) and is in threaded through connection with the limiting plate (34).
5. The weld ring flatness detecting apparatus according to claim 4, wherein: the adjusting column (35) is sleeved with a spring (351), and two ends of the spring (351) are respectively abutted to one side of the limiting plate (34) and the second adjusting block (32) which are close to each other.
6. The weld ring flatness detecting apparatus according to claim 3, wherein: fixedly connected with range finding board (26) can be dismantled to the one end that second adjusting block (32) kept away from first adjusting block (31), range finding board (26) are kept away from one side of second adjusting block (32) is provided with the butt and has connect range finding piece (27), range finding piece (27) fixed connection in support frame (22).
7. The weld ring flatness detecting apparatus according to claim 3, wherein: one side of the support frame (22) far away from the ground is provided with a positioning piece (36) at the second adjusting block (32), the positioning piece (36) penetrates through the support frame (22) in a threaded manner, and the positioning piece (36) penetrates through the support frame (22) and then abuts against the second adjusting block (32).
8. The weld ring flatness detecting apparatus according to claim 1, wherein: one side of the first detection roller (23) and the second detection roller (24) far away from the support frame (22) is provided with a limiting part (25), and the distance between the limiting part (25) and the first detection roller (23) and the second detection roller (24) is smaller than the thickness of the welding ring.
9. The weld ring flatness detecting apparatus according to claim 1, wherein: the feeding mechanism (1) comprises a feeding disc (11), a feeding channel (12) and a feeding driving piece (13), wherein the driving piece of the feeding driving piece (13) is fixedly connected to the feeding disc (11) and drives the feeding disc (11) to vibrate;
pan feeding passageway (12) one end intercommunication go into charging tray (11), the other end sets up to discharge gate (121), pan feeding passageway (12) are followed the edge setting of going into charging tray (11).
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CN202021717898.1U CN212975928U (en) | 2020-08-15 | 2020-08-15 | Weld ring roughness detection device |
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CN202021717898.1U CN212975928U (en) | 2020-08-15 | 2020-08-15 | Weld ring roughness detection device |
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