CN212975066U - Gel ball dropping equipment - Google Patents

Abstract

The utility model discloses a gel ball system equipment of dripping. Including a shaping section of thick bamboo, the separation storehouse, the water dropper, former feed bin, circulating device, the water dropper communicates with former feed bin, the water dropper is provided with the switch, the water dropper is deep into in the shaping section of thick bamboo, open the switch in proper order, make the water dropper drip the coolant liquid in the former feed bin in proper order and get into in the shaping section of thick bamboo, thereby the cooling shaping is the gel ball, the coolant liquid, the gel ball flows into the separation storehouse by the export of a shaping section of thick bamboo, the coolant liquid in the circulating device one end extraction separation storehouse, the other end passes through in the coolant liquid re-pumping shaping section of thick bamboo that the inlet will extract, the flow of export is the same with the. The utility model discloses a many drippers drip system, coolant liquid circulation simultaneously and use has promoted product production efficiency.

Description

Gel ball dropping equipment

Technical Field

The utility model relates to a gel ball system field especially relates to a gel ball system equipment.

Background

There are various methods for forming the gel, and the gel can be obtained by changing the temperature, adding a non-dissolving agent, adding salts, and carrying out a chemical reaction. When the polymer solution is converted into gel, no strictly constant conversion temperature exists, the conversion temperature is usually related to the cooling speed, and the gel temperature at the condensation point is usually lower than the liquefaction temperature at the melting point, and the phase difference is 10-20 ℃.

Disclosure of Invention

The utility model aims at providing a gel ball system equipment of dripping can the used cooling liquid that recycles, realizes porous system of dripping.

The utility model provides a technical scheme that its technical problem adopted is, a gel ball system equipment of dripping is proposed, including a shaping section of thick bamboo, the separation bin, the dripper, former feed bin, circulating device, dripper and former feed bin intercommunication, the dripper is provided with the switch, the dripper gos deep into in the shaping section of thick bamboo, open the switch in proper order, make the dripper drip the cooling liquid in the gel entering into the shaping section of thick bamboo in the former feed bin in proper order, thereby cooling shaping is the gel ball, the cooling liquid, the gel ball flows into the separation bin by the export of a shaping section of thick bamboo, the cooling liquid in the circulating device one end extraction separation bin, the other end passes through the inlet and pumps the cooling liquid of extraction into a shaping section of thick bamboo again, the flow of export is the same with the.

Furthermore, a buffer bin is arranged between the raw material bin and the drippers, and a plurality of drippers are arranged on the buffer bin.

Further, former feed bin is provided with in the toper wall stretches into the surge bin, and the discharge gate has been seted up to the toper wall, and the bottom of surge bin is equipped with toper wall matched with annular protruding, leaves the gap between annular protruding and the toper wall for the interior raw materials of discharge gate can overflow to the surge bin.

Further, the annular protrusion is connected with a heating device.

Further, still include the drip tray, be provided with a plurality of drippers on the drip tray, the dripper passes through former feed bin of connecting pipe intercommunication.

Furthermore, the edge of the drip plate is provided with an adjusting rod, the bottom of the raw material bin extends out of the limiting part, and the adjusting rod penetrates through the limiting part and is matched with the nut through threads, so that the distance between the drip plate and the liquid level of the cooling liquid in the forming cylinder can be adjusted by rotating the nut.

Furthermore, the circulating device comprises a cooling device and a power device, wherein the cooling device is used for cooling the cooling liquid, and the power device is used for drawing the cooling liquid and pumping the cooling liquid into the forming cylinder.

Furthermore, a conical net is arranged in the forming cylinder, the larger end of the conical net is hinged with the inner wall of the forming cylinder, and the smaller end of the conical net is hinged with the outlet.

Furthermore, a separation net is arranged in the separation bin and used for separating the gel balls and the cooling liquid.

Furthermore, the forming cylinder is provided with an observation mirror for observing the liquid level in the forming cylinder.

The utility model has the advantages that: 1. the plurality of drippers are arranged, the switches of the drippers are sequentially turned on, and the porous dripping system is realized by controlling the gel falling time without mutual influence, so that the production efficiency is improved. 2. Gel is dripped to the top of a shaping section of thick bamboo, and below export coolant liquid and the gel ball that has shaped flow into together and receive the storehouse, set up separation net separation gel ball and coolant liquid in receiving the storehouse, in coolant liquid in the storehouse of receiving pumps the shaping bucket again through cooling and power device, form dynamic balance, and the circulated use need not change the coolant liquid, alright follow and obtain the finished product in the separation net.

Drawings

Fig. 1 is a front view of a gel pellet dripping apparatus according to an embodiment of the present invention;

fig. 2 is a schematic view of a dropping hole of a gel ball dropping device according to an embodiment of the present invention;

fig. 3 is a schematic view of another matching manner of the sol bin and the dripper according to the embodiment of the present invention;

fig. 4 is an enlarged view of a portion a of fig. 1 according to an embodiment of the present invention;

fig. 5 is an enlarged view of a portion B of fig. 1 according to an embodiment of the present invention.

In the figure: 1-forming cylinder, 2-separating bin, 3-dripper, 4-raw material bin, 5-conical net, 6-heating device, 7-discharging port, 8-bolster, 9-circulating device, 11-outlet, 12-liquid inlet, 13-observation mirror, 21-separating net, 31-switch, 32-buffer bin, 33-drip tray, 34-annular protrusion, 35-adjusting rod, 41-conical wall, 42-connecting pipe, 43-limiting piece and 51-conduit.

Detailed Description

In order to more clearly illustrate the embodiments of the present invention and the technical solutions in the prior art, the following description will refer to the accompanying drawings to describe specific embodiments of the present invention. It is to be understood that the drawings in the following description are merely exemplary of the invention and that other drawings and embodiments can be made by those skilled in the art without undue burden. The designation of the design orientation merely indicates the relative positional relationship between the respective members, not the absolute positional relationship.

Please refer to fig. 1 and fig. 2. The utility model discloses a gel ball system equipment, including a shaping section of thick bamboo 1, separation bin 2, water dropper 3, former feed bin 4, circulating device 9, water dropper 3 and former feed bin 4 intercommunication, water dropper 3 is provided with switch 31, water dropper 3 gos deep into in the shaping section of thick bamboo 1, switch 31 is opened in proper order, make water dropper 3 drip the gel in the former feed bin 4 in proper order and get into the coolant liquid in the shaping section of thick bamboo 1, thereby cooling forming is the gel ball, the coolant liquid, the gel ball flows into separation bin 2 by the export 11 of shaping section of thick bamboo 1, the coolant liquid in circulating device 9 one end extraction separation bin 2, the other end passes through inlet 12 and goes into shaping section of thick bamboo 1 with the coolant liquid of extraction again, the flow of export 11 is the same with inlet 12's flow.

Please refer to fig. 1, fig. 2, and fig. 5. Former feed bin 4 is located the top of a shaping section of thick bamboo 1, can bear in suitable position through bolster 8, and dripper 3 communicates in former feed bin 4 for the gel in former feed bin 4 drops through dripper 3 and gets into in a shaping section of thick bamboo 1. It will be appreciated that the temperature of the material compartment 4 should be maintained sufficiently high to allow the gel solution to remain in a fluid state at all times without coagulating. The dripper 3 may be provided with a switch 31 for regulating the flow rate of the dripper 3. The switches 31 for controlling the drippers 3 are sequentially turned on to control the flow rate, so that the gel dripped by the drippers 3 can sequentially enter the cooling liquid. And after the gel enters the cooling liquid, cooling and forming the gel into gel balls, and falling under the gravity. When the gel balls fall to the bottom of the forming cylinder 1, the gel balls are pushed by the cooling liquid to flow out of the forming cylinder 1 from the outlet 11 together, and enter the separation bin 2 positioned below the forming cylinder 1 to separate the gel balls from the cooling liquid. The wall of the forming barrel 1 is provided with a liquid inlet 12, and the bottom of the separation bin 2 is communicated with a circulating device 9 through a pipeline, so that the circulating device 9 can pump cooling liquid at the bottom of the separation bin 2 into the forming barrel 1 through the liquid inlet 12 again after the cooling liquid is extracted and cooled. The position that sets up inlet 12 is optional more, and inlet 12 can set up a plurality ofly, can guarantee that the coolant pump income volume of inlet 12 is the same with the coolant outflow volume of export 11 can to reach the dynamic balance of coolant liquid, recycle. When the cooling liquid enters the forming cylinder 1, a shunting device can be arranged to be connected with the liquid inlet 12, so that the impact direction of the cooling liquid is changed, the circulation of the cooling liquid is kept, and the gel forming in the forming cylinder 1 is not influenced.

When the cooling liquid is injected into the empty molding barrel 1, the outlet 11 can be blocked, when the cooling liquid is injected into a certain amount, the switch of the water dropper 3 is opened, then the outlet 11 is opened, the cooling liquid in the molding barrel 1 is always kept in dynamic balance by utilizing the circulating device 9, gel is continuously cooled for molding, and molded gel balls are pushed to flow out of the molding barrel 1 and are not retained at the bottom of the molding barrel 1. It will be appreciated that the upper part of the cooling fluid in the forming tube 1 is at a higher temperature than the cooling fluid at the bottom of the forming tube 1, and that the temperature change during the dropping process will allow the gel to set and form.

As a preferred embodiment, a buffer bin 32 is arranged between the raw material bin 4 and the drippers 3, and a plurality of drippers 3 are arranged on the buffer bin 32. Please refer to fig. 1 and fig. 2. Can set up a surge bin 32 between former feed bin 4 and the dripper 3, surge bin 32 is used for cushioning the gel circulation in the former feed bin 4, and surge bin 32 can stretch into a shaping section of thick bamboo 1 in, and the bottom can set up a plurality of drippers 3. The setting of dripper 3 can use the central point of surge bin 2 to set up a plurality ofly as the center of symmetry, the utility model discloses set up six drippers 3.

As a preferred embodiment, the raw material bin 4 is provided with a conical wall 41 extending into the buffer bin 32, the conical wall 41 is provided with a discharge port 7, the bottom of the buffer bin 32 is provided with an annular protrusion 34 matched with the conical wall 41, and a gap is reserved between the annular protrusion 34 and the conical wall 41, so that the raw material in the discharge port 7 can overflow to the buffer bin 32. Please refer to fig. 1 and 5. The part of the raw material bin 4 fixedly connected with the buffer bin 32 can be provided with a conical wall 41 extending into the buffer bin 32, the front end of the conical wall 41 can be provided with a discharge port 7, and the bottom of the buffer bin 32 can be provided with an annular bulge 34 matched with the front end of the conical wall 41. A gap is reserved between the front end of the conical wall 41 and the annular bulge 34, so that the gel in the raw material bin 4 can overflow along the gap and enter the buffer bin 32. In this way, the gel in the raw material bin 4 does not influence the dropping speed of the gel of the dripper 3 when entering the buffer bin 32.

As a preferred embodiment, the annular projection 34 is connected to the heating device 6. Please refer to fig. 1 and fig. 2. A heating device 6 can be arranged at the bottom of the surge bin 32 and connected with an annular projection 34 inside the surge bin 32. The annular protrusion 34 can be made of a heat conducting material, and the heating device 6 generates heat to heat the gel solution overflowing from the outlet 7 again through the annular protrusion 34, so that the solution can keep a flowing state and smoothly drop from the dripper. It will be appreciated that the reheating temperature need not be so high as to maintain the gel solution in a fluid state. The heating device 6 is a prior art means that is easily conceivable by a person skilled in the art and will not be described in detail here.

As a preferred embodiment, the device also comprises a drip tray 33, wherein a plurality of drippers 3 are arranged on the drip tray 33, and the drippers 3 are communicated with the raw material bin 4 through connecting pipes 42. Referring to fig. 3, as another embodiment, the drippers 3 may be arranged on the drip tray 33 in a constant arrangement. A plurality of drippers can be installed to one side of drip plate 33, and the other side sets up the interface and passes through connecting pipe 42 intercommunication dripper 3 and former feed bin 4, and switch 31 can set up the interface at drip plate 33 and connecting pipe 42 and be convenient for adjust. The connecting tube 42 can be provided with a length such that the distance between the drip tray 33 and the material silo 4 can be adjusted.

In a preferred embodiment, an adjusting rod 35 is disposed at an edge portion of the drip plate 33, a limiting member 43 extends from a bottom portion of the raw material bin 4, and the adjusting rod 35 is disposed through the limiting member 43 and is engaged with a nut through a screw, so that the distance between the drip plate 33 and the liquid level of the cooling liquid in the forming cylinder 1 can be adjusted by rotating the nut. Referring to fig. 3, the edge of the drip plate 33 may be provided with adjusting rods 35, and the number of the adjusting rods 35 may ensure that the drip plate 33 can be lifted smoothly. The bottom of the raw material bin 4 can extend out of a limiting piece 43, the adjusting rod 35 can be provided with threads and penetrates through the limiting piece 43, and the adjusting rod 35 is sleeved with a nut, so that the drip plate 33 can be lifted when the nut is rotated. The distance between the dripper 3 and the surface of the cooling liquid in the forming tube 1 is adjusted by lifting the drip plate 33. When the drip plate 33 is lifted, the nut should be rotated at the same time to ensure that the drip plate 33 can be lifted smoothly without tilting.

As a preferred embodiment, the circulation means 9 comprise cooling means for cooling the cooling liquid and power means for pumping the cooling liquid and pumping it into the forming cylinder 1. Referring to fig. 1, the circulation device 9 may include a cooling device and a power device. The power device can extract the cooling liquid at the bottom of the separation bin 2, and the cooling liquid cooled by the cooling device is pumped into the forming cylinder 1 again by the power device. The power device provides enough power to enable the cooling liquid to smoothly enter the cooling device; the cooling means should cool the cooling fluid to the required temperature within a specified time to ensure that the temperature of the cooling fluid re-pumped into the forming cylinder 1 is satisfactory. The communicating pipe between the bottom of the separation bin 2 and the circulating device 9 can be provided with a filter to ensure that no sundries enter the circulating device 9 to damage equipment and interfere performance.

As a preferred embodiment, a conical net 5 is arranged in the forming cylinder 1, the larger end of the conical net 5 is hinged with the inner wall of the forming cylinder 1, and the smaller end of the conical net 5 is hinged with the outlet 11. Referring to fig. 1, a conical net 5 for collecting the moving range of gel balls can be arranged in the forming cylinder 1, and the larger opening end of the conical net 5 can be hinged with the inner wall of the forming cylinder 1 to ensure that all the gel dropped from the dripper 3 can enter the conical net 5; the end with the smaller opening of the conical net 5 can be hinged with the inner wall of the outlet 11, so that the gel balls can flow out under the driving of the cooling liquid and are not retained in the forming cylinder 1. As another realization mode, the end with a smaller opening of the conical net 5 can be hinged with a conduit 51, the conduit 51 is inserted into the outlet 11, and the height of the gathering point of the gel ball can be adjusted by the depth of the conduit 51 inserted into the outlet 11, so as to prevent the gel ball from being crowded and blocked. The aperture of the conical net 5 is to be able to collect gel balls, and the flow of cooling liquid in the forming cylinder 1 is not affected.

In the preferred embodiment, a separation net 21 is disposed in the separation chamber 2 for separating the gel balls and the cooling liquid. Referring to fig. 1, a separating mesh 21 may be disposed in the separating bin 2, when the cooling liquid mixed with the gel balls flows into the separating bin 2 from the outlet 11 of the forming cylinder 1, the gel balls are intercepted by the separating mesh 21, and the cooling liquid directly flows into the bottom of the separating bin 2 for temporary storage. The pore size of the separation mesh 21 should be fine enough to intercept and collect the formed gel beads. When the gel balls are taken out, only the separation net 21 needs to be replaced.

In a preferred embodiment, the forming tube 1 is opened with an observation mirror 13 for observing the liquid level in the forming tube 1. Referring to fig. 1, a transparent observation mirror 13 may be disposed on the sidewall of the forming tube 1, the height of the liquid level of the cooling liquid in the forming tube 1 and the distance between the liquid level and the dripper 3 may be observed through the observation mirror 13, and when the position of the dripper 3 is fixed, the liquid level in the forming tube 1 may be adjusted to a proper position; when the position of the dripper 3 can be moved, one of the dripper and the dripper which is easier to adjust can be selected for adjustment according to the liquid level and the adjustment difficulty of the dripper 3, and the adjustment can be carried out simultaneously until the actual requirements are met. It can be understood that the observation mirror 13 can be provided with scales, so that a worker can conveniently set a proper liquid level position and refer to the distance between the dripper 3 and the liquid level.

The foregoing is a more detailed description of the invention, taken in conjunction with the specific preferred embodiments thereof, and it is not intended to limit the invention to the specific embodiments thereof. To the utility model belongs to the technical field of ordinary technical personnel, do not deviate from the utility model discloses under the prerequisite of design, can also make a plurality of simple deductions or replacement, all should regard as belonging to the utility model discloses a protection scope.

Claims (10)

1. The gel ball dropping equipment is characterized by comprising a forming barrel (1), a separating bin (2), a dripper (3), a raw material bin (4) and a circulating device (9), wherein the dripper (3) is communicated with the raw material bin (4), the dripper (3) is provided with a switch (31), the dripper (3) penetrates into the forming barrel (1) and is sequentially opened by the switch (31), so that the dripper (3) sequentially drips the gel in the raw material bin (4) to enter the cooling liquid in the forming barrel (1) so as to be cooled and formed into gel balls, the cooling liquid and the gel balls flow into the separating bin (2) from an outlet (11) of the forming barrel (1), one end of the circulating device (9) extracts the cooling liquid in the separating bin (2), and the other end pumps the extracted cooling liquid into the forming barrel (1) again through a liquid inlet (12), the flow rate of the outlet (11) is the same as that of the liquid inlet (12).

2. A gel ball dripping device according to claim 1, wherein a buffer chamber (32) is provided between the raw material chamber (4) and the dripping heads (3), and a plurality of the dripping heads (3) are provided on the buffer chamber (32).

3. The gel ball dripping device according to claim 2, wherein the raw material bin (4) is provided with a conical wall (41) extending into the buffer bin (32), the conical wall (41) is provided with a discharge hole (7), the bottom of the buffer bin (32) is provided with an annular protrusion (34) matched with the conical wall (41), and a gap is reserved between the annular protrusion (34) and the conical wall (41) so that the raw material in the discharge hole (7) can overflow to the buffer bin (32).

4. A gel pellet dripping device according to claim 3, characterized in that said annular protrusion (34) is connected to heating means (6).

5. The gel ball dripping device according to claim 1, further comprising a dripping tray (33), wherein a plurality of said drippers (3) are arranged on said dripping tray (33), and said drippers (3) are connected to said raw material bin (4) through connecting pipes (42).

6. A gel ball dripping device according to claim 5, wherein the edge of the dripping disc (33) is provided with an adjusting rod (35), a limiting member (43) extends from the bottom of the raw material bin (4), and the adjusting rod (35) penetrates through the limiting member (43) and is arranged in a threaded and nut matching manner, so that the distance between the dripping disc (33) and the liquid level of the cooling liquid in the forming cylinder (1) can be adjusted by rotating the nut.

7. A gel pellet dripping apparatus according to claim 1, characterized in that said circulating means (9) comprises cooling means for cooling said cooling liquid and power means for pumping said cooling liquid and pumping it into said forming drum (1).

8. A gel pellet dripping device according to claim 1, wherein a conical net (5) is arranged in said forming drum (1), the larger end of said conical net (5) being hinged to the inner wall of said forming drum (1), and the smaller end of said conical net (5) being hinged to said outlet (11).

9. A gel pellet dripping device according to claim 1, wherein a separating screen (21) is arranged in said separating chamber (2) for separating said gel pellets from said cooling liquid.

10. A gel pellet dripping device according to claim 1, wherein said forming drum (1) is provided with a viewing mirror (13) for viewing the liquid level inside said forming drum (1).

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