CN212953159U - Material induction mechanism and transverse grain conveying structure - Google Patents
Material induction mechanism and transverse grain conveying structure Download PDFInfo
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- CN212953159U CN212953159U CN202021117723.7U CN202021117723U CN212953159U CN 212953159 U CN212953159 U CN 212953159U CN 202021117723 U CN202021117723 U CN 202021117723U CN 212953159 U CN212953159 U CN 212953159U
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Abstract
The utility model discloses a material response mechanism and horizontal grain transport structure, wherein, material response mechanism includes: the grain conveying device comprises a grain conveying bracket, a grain conveying pipeline and a laser induction structure; the grain conveying pipeline is arranged on the grain conveying support, the laser sensing structure comprises a laser transmitter arranged on the grain conveying support and a laser receiver rotatably arranged on the inner wall of the end part of the grain conveying pipeline, and the laser receiver is matched with the laser transmitter; when the grain materials in the grain conveying pipeline reach the end part of the grain conveying pipeline and extrude the laser receiver out of the end part of the grain conveying pipeline, and the laser receiver and the laser transmitter are aligned, the laser receiver works normally. The utility model provides a material response mechanism aims at solving prior art, and the grain that loads in the fortune grain pipeline is too much, causes the damage of fortune grain pipeline, and then influences the problem of warehousing and storing of grain.
Description
Technical Field
The utility model relates to an agricultural production technical field, in particular to material response mechanism and horizontal grain transport structure.
Background
In common speaking, people eat food as daily. China is a big country with fourteen billion population, and ensuring sufficient supply of food is particularly important for social stability. In each harvest season, the harvested rice can be intensively and uniformly stored in the granary for the need from time to time. After the harvested rice is loaded into the truck, the harvested rice is transported to a granary through a road for a period of time, and at the moment, the rice in the cargo compartment is transferred into the granary. Conventionally, a door of a cargo box of a truck is opened to directly discharge rice therein into a grain bin. For small-sized granaries, the method is simple and clear, and the adaptability is good. However, if the granary space is large and high, the practice inevitably makes the upper space of the granary not be fully utilized, and at this time, the upper space of the granary is usually filled up manually. Therefore, not only are human resources wasted, but also time is wasted, and the grain storage progress is delayed. With the continuous improvement of the mechanization degree of agricultural production, the traditional method can not meet the actual needs of people more and more. The agricultural production personnel are in a dilemma when the prior extensive production mode mainly comprising manual operation is gradually transited to the intensive production mode mainly comprising mechanical operation.
In the process of storing the grains in the warehouse by adopting mechanical operation, the grains can be transported and distributed in the granary by utilizing the grain transporting pipeline, however, if the grains loaded in the grain transporting pipeline are too much, the damage of the grain transporting pipeline can be caused, and the warehousing storage of the grains is further influenced.
SUMMERY OF THE UTILITY MODEL
The utility model discloses a material response mechanism and horizontal grain transport structure aims at solving prior art, and the grain that loads in the fortune grain pipeline is too much, causes the damage of fortune grain pipeline, and then influences the problem of warehousing and storing of grain.
In order to achieve the above object, the utility model provides a material sensing mechanism, include:
a grain transporting bracket;
the grain conveying pipeline is arranged on the grain conveying bracket; and the number of the first and second groups,
the laser induction structure comprises a laser transmitter arranged on the grain conveying support and a laser receiver rotatably arranged on the inner wall of the end part of the grain conveying pipeline, and the laser receiver is matched with the laser transmitter;
when the grain materials in the grain conveying pipeline reach the end part of the grain conveying pipeline and extrude the laser receiver out of the end part of the grain conveying pipeline, and the laser receiver and the laser transmitter are aligned, the laser receiver works normally.
Optionally, the grain conveying pipeline comprises a horizontal pipeline main body arranged on the grain conveying support and a pipeline elbow arranged at the end part of the pipeline main body, and the opening direction of the pipeline elbow is vertical upwards;
the laser receiver comprises a material baffle hinged to the end part of the pipeline main body and positioned in the inner cavity of the pipeline elbow and a laser receiving plate protruding on the material baffle, and the laser receiving plate is matched with the laser transmitter;
in an initial state, the material baffle is blocked at the end part of the pipeline main body, and the laser receiving plate is positioned in the inner cavity of the pipeline elbow and is staggered with the laser emitter;
under a normal working state, the material baffle rotates towards the outlet of the pipeline elbow under the extrusion of grain materials in the pipeline main body, so that the laser receiving plate protrudes out of the outlet of the pipeline elbow and corresponds to the laser transmitter;
under the abnormal working state, the material baffle rotates to the outside of the pipeline elbow under the extrusion of grain materials in the pipeline main body, and the laser receiving plate protrudes out of the pipeline elbow and is staggered with the laser transmitter.
Optionally, the pipe elbow is an arc elbow, and the material baffle is a fan-shaped baffle matched with the arc elbow.
Optionally, the height value of the pipe bend top opening is less than or equal to the radius value of the pipe body.
The utility model also provides a transverse grain conveying structure, which comprises a grain conveying pipe structure with the grain conveying pipeline, a material sensing mechanism arranged at the end part of the grain conveying pipeline, and a grain discharging hopper structure arranged at the bottom part of the grain conveying pipeline, wherein the grain discharging hopper structure is correspondingly matched with the material sensing mechanism,
optionally, the grain discharge hopper structure comprises:
the grain discharge hoppers are respectively arranged at the bottoms of the grain conveying pipelines and used for discharging grains in the grain conveying pipelines from a plurality of positions at the bottoms of the grain conveying pipelines; and the number of the first and second groups,
the flow adjusting mechanism is arranged on the grain conveying support, is positioned at a plurality of funnel openings at the bottom of the grain discharging hopper body, is electrically connected with the laser receiver of the material sensing mechanism and is used for adjusting the opening degree of the funnel openings.
Optionally, the flow adjusting mechanism comprises an adjusting driving structure arranged on the grain conveying support and electrically connected with the laser receiver, and a flow adjusting plate connected with the adjusting driving structure, and the flow adjusting plate is arranged at the hopper openings at the bottom of the grain discharging hopper bodies at intervals;
the flow adjusting plate is provided with a plurality of adjusting holes, each adjusting hole corresponds to one funnel opening, and the adjusting driving structure is used for driving the flow adjusting plate to move so that the adjusting holes are staggered or opposite to the funnel openings.
Optionally, the horizontal grain conveying structure further comprises a controller electrically connected with the laser emitter and the laser receiver, and the controller is electrically connected with the adjusting driving structure.
Optionally, the grain conveying pipe structure comprises:
the grain conveying pipeline is arranged on the grain conveying bracket; a grain conveying cavity is formed in the grain conveying pipeline, and a grain inlet communicated with the grain conveying cavity is formed in the grain conveying pipeline; and the number of the first and second groups,
grain pushing mechanism locates on the fortune grain support and stretch into in the fortune grain chamber, be used for following grain entrance along the extending direction of fortune grain pipeline is to keeping away from the direction propelling movement of grain entrance.
Optionally, grain pushing mechanism is including locating in the fortune grain chamber, and along the spiral propelling movement axle that the length direction of fortune grain pipeline extends, and with the spiral propelling movement drive structure that the spiral propelling movement axle is connected, spiral propelling movement drive structure locates on the fortune grain support.
The utility model provides an among the technical scheme, horizontal grain transport structure includes fortune grain tubular construction, material response mechanism and goes out grain hopper structure. The material sensing mechanism comprises a laser sensing structure, and the laser sensing structure is arranged in a grain conveying pipeline of the grain conveying pipe structure through a grain conveying support. The laser induction structure comprises a laser transmitter arranged on the grain conveying support and a laser receiver rotatably arranged on the inner wall of the grain conveying pipeline. The inside grain flow of fortune grain pipeline can be responded to in the cooperation of laser receiver and laser emitter for the staff knows the inside running state of fortune grain pipeline, effectively avoids the inside grain flow of fortune grain pipeline too big and the fortune grain pipeline that causes to destroy, and then influences the problem that grain warehousing stored.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings needed to be used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the structures shown in the drawings without creative efforts.
Fig. 1 is a schematic diagram of a three-dimensional structure of a grain distribution robot according to an embodiment of the present invention;
fig. 2 is a schematic diagram of a three-dimensional structure of a transverse grain distribution structure (provided with a grain feeding structure) of the grain distribution robot in fig. 1 according to an embodiment of the present invention;
FIG. 3 is a schematic diagram of a partial enlarged structure at A in FIG. 2 (a schematic diagram of a three-dimensional structure of a grain distribution structure);
FIG. 4 is a schematic cross-sectional view of a portion of the structure of FIG. 3 in hybrid cross-section;
FIG. 5 is a schematic diagram of a part B of the enlarged structure in FIG. 2;
FIG. 6 is an enlarged schematic diagram of a portion of the structure of FIG. 5;
FIG. 7 is a schematic cross-sectional view of the distribution hopper structure of FIG. 2;
FIG. 8 is a simplified schematic illustration of the material sensing mechanism of FIG. 2 in an initial state;
FIG. 9 is a simplified schematic illustration of the material sensing mechanism of FIG. 8 in a normal state;
fig. 10 is a schematic diagram of the material sensing mechanism of fig. 8 in an abnormal state.
Description of the reference numerals
The objects, features and advantages of the present invention will be further described with reference to the accompanying drawings.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative efforts belong to the protection scope of the present invention.
It should be noted that, if directional indications (such as upper, lower, left, right, front and rear … …) are involved in the embodiment of the present invention, the directional indications are only used to explain the relative position relationship between the components, the motion situation, etc. in a specific posture (as shown in the drawings), and if the specific posture is changed, the directional indications are changed accordingly.
In addition, if there is a description relating to "first", "second", etc. in the embodiments of the present invention, the description of "first", "second", etc. is for descriptive purposes only and is not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one such feature. In addition, the meaning of "and/or" appearing throughout includes three juxtapositions, exemplified by "A and/or B" including either A or B or both A and B. In addition, the technical solutions in the embodiments may be combined with each other, but it must be based on the realization of those skilled in the art, and when the technical solutions are contradictory or cannot be realized, the combination of the technical solutions should not be considered to exist, and is not within the protection scope of the present invention.
In common speaking, people eat food as daily. China is a big country with fourteen billion population, and ensuring sufficient supply of food is particularly important for social stability. In each harvest season, the harvested rice can be intensively and uniformly stored in the granary for the need from time to time. The traditional granary is mainly a large-scale horizontal warehouse, and the grain storage and warehousing are basically completed by manpower. This is not only time consuming, but also labor intensity is great. Moreover, the grains can not be uniformly distributed in the granary by manual operation to form a hill-shaped bag, so that the utilization rate of the space in the granary is low, the grains are easily affected by conical heat flow to go moldy and go bad, and a series of plant diseases and insect pests are caused.
With the continuous improvement of the mechanization degree of agricultural production, the traditional method can not meet the actual needs of people more and more. The agricultural production personnel are in a dilemma when the prior extensive production mode mainly comprising manual operation is gradually transited to the intensive production mode mainly comprising mechanical operation.
In view of this, can refer to fig. 1, the utility model provides a grain distribution robot 4000, can evenly distribute the grain in granary 600, adopts mechanized grain distribution operation, realizes that agricultural production is striden towards intensive transformation. Cloth grain robot 4000 includes feed mechanism 3000 and grain transport distributing device 2000, and feed mechanism 3000 locates the granary 600 outside for carry grain to grain transport distributing device 2000. The feeding mechanism 3000 includes a feeding frame 400 obliquely disposed outside the grain bin 600, a feeding conveyor 410 disposed on the feeding frame 400, and a feeding funnel 500 disposed at the upper end of the feeding conveyor 410, wherein the feeding funnel 500 is located above the horizontal grain conveyor 1100 of the grain conveying and distributing device 2000. The grains are transported to the loading hopper 500 through the loading conveyor 410 of the loading frame 400, and are transferred to the grain conveying and distributing device 2000 through the loading hopper 500. The grain conveying and distributing device 2000 comprises a grain distributing structure 1000, a horizontal grain conveying belt 1100 and a transverse grain distributing structure; horizontal grain conveyer belt 1100 is fixed and is located the granary 600 top to correspond the cooperation with feed mechanism 3000, and horizontal grain cloth structure 1200 then slides and locates the granary 600 top for distribute grain. The grain distribution robot 4000 can ensure that grains are distributed in the granary 600 more uniformly, the problem of plant diseases and insect pests is avoided, meanwhile, the working efficiency can be effectively improved, and the transportation and distribution process of the grains is more controllable.
As mentioned above, the grain conveying and distributing device includes a grain distributing structure 1000, a horizontal grain conveying belt 1100 and a horizontal grain distributing structure 1200. A horizontal grain flow is formed on the horizontal grain conveying belt 1100, and the grain distribution structure 1000 is used for intercepting the horizontal grain flow, which is a starting point for the subsequent grain warehousing and storage. Specifically, referring to fig. 2 to 4, the grain distribution structure 1000 includes a collecting bin 100 having a collecting cavity 110, and the collecting cavity 110 in the collecting bin 100 collects grains to facilitate grain distribution operation of the transverse grain distribution structure. The top of the collecting bin 100 is provided with a feeding bin 200 of a feeding cavity 210 communicated with the collecting cavity 110, and a guide plate 300 protruding from the top of the feeding bin 200, a material belt installation gap 310 for a horizontal grain conveyor belt 1100 to pass through is formed between the bottom of the guide plate 300 and the top of the collecting bin 100, and the collecting bin 100 is connected with a transverse grain distributing structure 1200. In the working process, the horizontal grain conveying belt 1100 penetrates through the belt mounting gap 310, the guide plate 300 intercepts grains on the horizontal grain conveying belt 1100, enters the feeding bin 200, reaches the collecting bin 100 through the feeding cavity 210, and is collected to the transverse grain distribution structure through the collecting cavity 110 of the collecting bin 100, so that the next transportation distribution process to be performed on the grains is facilitated.
In order to enable the grains to smoothly enter the collecting bin 100 through the feeding bin 200, a feeding hole 220 communicated with the feeding cavity 210 is formed in the side surface of the feeding bin 200, and the feeding hole 220 corresponds to the side edge of the horizontal grain conveying belt 1100. And, the guide plate 300 is protrudingly provided at an outer side of the feed opening 220, for intercepting the grains conveyed on the horizontal grain conveyor 1100 to enter the feed opening 220.
For the guide plate 300, the function of the guide plate is to intercept the grain flow on the horizontal grain conveying belt 1100, and in order to better realize the function, the guide plate 300 can be set to extend from the side edge of the feeding bin 200 to the conveying starting end of the horizontal grain conveying belt 1100 in an inclined manner, so as to achieve a better intercepting effect. Specifically, during operation, first, the guide plate 300 intercepts the horizontal grain flow on the horizontal grain conveyor belt 1100, and the grain enters the feeding bin 200 through the feeding hole 220, and is transited to the collecting cavity 110 through the feeding cavity 210, and finally reaches the collecting bin 100. The grain in the collecting bin 100 is provided to the horizontal grain distributing structure 1200, and the horizontal grain distributing structure 1200 transports and distributes the grain in the grain bin 600.
It should be noted that, only one feeding bin 200 may be disposed at the top of the material collecting bin 100, and then a material guide plate 300 is correspondingly disposed on the feeding bin 200, however, this method makes the working efficiency of the grain material distributing structure 1000 lower, and the impact load acting on the wall surface of the feeding bin 200 is larger, which is easy to cause structural loss, and is not beneficial to long-term use.
In order to improve the working efficiency of the structure, the service durability of the structure is enhanced. One feeding bin 200 may be disposed on each of two sides of the top of the collecting bin 100, and each feeding bin 200 is correspondingly provided with one guide plate 300. Further, the two feeding bins 200 may be symmetrically disposed about the extension line of the horizontal grain conveyor 1100, so that the horizontal grain flow having a wider range may be intercepted at one time. Or, the two feeding bins 200 can be arranged in a staggered manner with respect to the extension line of the horizontal grain conveying belt 1100, so that if the workload of the first feeding bin 200 is large, a part of grains can be reserved for the second feeding bin 200, and the reasonable allocation of resources is realized. And, set up two feeding storehouse 200, can also bring facility in the maintenance of equipment later stage, if one of them feeding storehouse 200 work is unusual needs to overhaul, can close off the feeding storehouse 200 that needs the maintenance this moment, lets another feeding storehouse 200 keep working, maintains the normal operation of equipment, guarantees that grain warehousing work is incessant.
Further, referring to fig. 3 and 4, the feeding ports 220 of the two feeding bins 200 may be disposed oppositely, and the two material guiding plates 300 protruding outside the feeding ports 220 are also disposed oppositely, so that the feeding bins 200, the feeding ports 220, and the material guiding plates 300 symmetrically disposed with each other not only give a visual sense of beauty, but also can play a better role in cooperation with each other, so as to play a role of 1+1> 2. At this time, the tape mounting gap 310 is formed between the top of the collecting bin 100 and the bottoms of the two guide plates 300. Moreover, the ends of the two material guiding plates 300 can be connected with each other to form a whole, so that the structural integrity is stronger, more external risks are resisted, and the intercepting effect of the material guiding plates 300 is better. Further, the ends of the two guide plates 300 may be integrally connected to each other to form a V-shaped plate structure 320.
It should be noted that, since the intercepted horizontal grain flows are all gathered together in the collecting bin 100, in order to facilitate transportation and distribution of the grain at a later stage, a partition board may be disposed in the collecting bin 100, and the partition board partitions the collecting cavity 110 into a first collecting chamber and a second collecting chamber. For simply gathering grain in a big collecting cavity 110, the collecting bin 100 provided with the partition plates divides the grain into a first collecting chamber and a second collecting chamber, the grain stored in the first collecting chamber has small volume, and the later-stage grain transportation and distribution are facilitated.
The horizontal grain distribution structure 1200 is used for transporting and distributing grains in the collecting bin 100 to all parts of the grain bin 600. Horizontal grain distribution structure 1200 slides and locates the top of granary 600, and it includes cloth pipe structure 700 and cloth hopper structure 800. Specifically, referring to fig. 2, the material distribution pipe structure 700 includes a material distribution frame 710, a material distribution pipeline 720 and a spiral grain pushing mechanism 730; the material distribution pipe 720 is disposed on the material distribution frame 710 and is jointed and installed at the material outlet 120 of the grain material distribution structure 1000. The discharge port 120 is disposed at the bottom of the collecting bin 100, and guides the grains in the collecting bin 100 to the distributing pipeline 720. The material distribution frame 710 provides structural support for the material distribution pipeline 720 and the spiral grain pushing mechanism 730, and assists in normal exertion of functions. Spiral grain pushing mechanism 730 is arranged on cloth frame 710. It should be further noted that a distribution cavity 721 is formed in the distribution pipeline 720 to temporarily store the grains, and the spiral grain pushing mechanism 730 extends into the distribution cavity 721 and is used for pushing the grains spirally along the extending direction of the distribution pipeline 720 to the direction far away from the discharge port 120, so that the grains are transported and distributed in the distribution pipeline 720.
Moreover, in order to fix the material distribution frame 710 more stably, the material distribution frame 710 may include a first support frame main body 711a disposed at two ends of the material distribution pipe 720, and a pipe fixing ring 711b correspondingly connected to the first support frame main body 711a, and each pipe fixing ring 711b is correspondingly sleeved at one end of the material distribution pipe 720. The cloth pipe 720 can be fixed to the cloth rack 710 via the pipe fixing ring 711b, and the connection is stable and is not easy to fall off.
It should be noted that the grain can enter the distribution pipe 720 from the collecting bin 100 due to the existence of the discharge hole 120 disposed at the bottom of the collecting bin 100. On the basis of not deviating from the material content of the present invention, the discharge hole 120 is arranged in a plurality of ways. For example, the discharge port 120 is disposed at one end of the distribution pipe 720, a distribution cavity 721 is formed in the distribution pipe 720, a spiral grain pushing mechanism 730 is disposed at the other end of the distribution pipe 720, and the spiral grain pushing mechanism 730 extends into the distribution cavity 721 and extends to the discharge port 120. The advantage of this kind of way lies in, only sets up one set of spiral grain pushing mechanism 730, conveniently arranges, saves the cost simultaneously, nevertheless also has the shortcoming simultaneously, and cloth pipeline 720 is longer, and spiral grain pushing mechanism 730 slightly shows power not enough, can't play the effect of better transportation distribution grain. In order to overcome the defect, the following arrangement mode can be adopted; the discharge port 120 is arranged in the middle of the distribution pipeline 720, a distribution cavity 721 is formed on each side of the distribution pipeline 720, a spiral grain pushing mechanism 730 is arranged on each end of the distribution pipeline 720, and each spiral grain pushing mechanism 730 extends into one distribution cavity 721 and extends to the discharge port 120. By the method, the discharge hole 120 is formed in the middle of the material distribution pipeline 720, and two sets of spiral grain pushing mechanisms 730 are arranged, so that the problem that pushing power is insufficient when the material distribution pipeline 720 is long can be effectively solved. But its structure is somewhat complicated and the cost is increased. The two methods can be selected in the actual production process, such as: when the material distribution pipe 720 is short, the first method may be adopted; when the distribution pipe 720 is long, the second method may be selected. Can be selected according to actual conditions, and economic benefits are improved, so that the method is not limited herein.
Needless to say, the material distributing pipe structure 700 transports and distributes the grains, and the spiral grain pushing structure plays an irreplaceable role. Referring to fig. 5 and 6, the spiral grain pushing mechanism 730 includes a spiral pushing shaft 731 disposed in the distribution cavity 721 and extending along the length direction of the distribution pipe 720, and a spiral pushing driving structure 732 connected to the spiral pushing shaft 731, wherein the spiral pushing driving structure 732 is disposed on the distribution frame 710. The screw propulsion shaft 731 is a pushing hand for transporting distributed grains, and the screw propulsion driving structure 732 provides propulsion power for the screw propulsion shaft 731. It should be noted that the material distributing frame 710 provides an installation basis for the whole structure, and the material distributing frame 710 includes a first support frame main body 711a and a pipe fixing ring 711 b. Further, the cloth holder 710 may further include a connection bar 711c connecting the first support frame body 711a and the duct fixing ring 711b, a driving structure installation space is formed between the first support frame body 711a and the duct fixing ring 711b, and the spiral push driving structure 732 is located in the driving structure installation space.
It should be further noted that the screw propulsion shaft 731 is a pushing handle for transporting and distributing grains, and the arrangement mode is more on the basis of not deviating from the substantial content of the present invention. For example, the screw propulsion shaft 731 includes a propulsion shaft body 733 provided in the cloth chamber 721, and a plurality of propulsion blades 734 spirally protruding on the periphery side of the propulsion shaft body 733. For another example, the spiral pushing shaft 731 includes a pushing shaft body 733 provided in the cloth chamber 721, and a pushing groove spirally provided in the pushing shaft body 733. Note that, in the former arrangement, since the pushing blade 734 is protruded and disposed on the peripheral side of the pushing shaft 733, the protrusion is easily broken, and the pushing blade 734 is easily broken when it encounters a foreign object. Therefore, the last setting mode adopts the setting mode of the pushing groove, which not only can play a role in transporting and distributing grains, but also can effectively avoid the unfavorable situation of bending and breaking.
The spiral pushing driving structure 732 provides a pushing power for the spiral pushing shaft 731, which is a power source of the spiral grain pushing mechanism 730, and can be called a heart of the spiral grain pushing mechanism 730. Referring to fig. 5, the spiral pushing driving structure 732 includes a spiral pushing motor 735 disposed on the cloth holder 710, and a spiral pushing reducer 736 connected to the spiral pushing motor 735, the spiral pushing reducer 736 being connected to the spiral pushing shaft 731. Since similar driving structures are already well-established technologies, they are not described herein again.
It should be further noted that the distributing pipe structure 700 is used for transporting and distributing grains in the grain bin 600, and in the actual working process, if too much grains are loaded in the distributing pipe 720, the distributing pipe 720 may be damaged and further the warehousing and storage of the grains may be affected. In order to solve the problem, the material sensing mechanism 900 may be disposed in the material distribution pipeline 720, and the material sensing mechanism 900 may sense the grain capacity in the material distribution pipeline 720 in real time, so as to avoid the problems. It should be noted that the material sensing mechanism 900 is provided in many ways, and the laser sensing structure 910, the infrared sensing structure and the sonar sensing structure can be provided on the basis of the material content of the present invention, and the laser sensing structure 910 adopted in the present embodiment will be described in detail below.
Referring to fig. 8 to 10, the laser sensing structure 910 includes a laser emitter 920 disposed on the material distribution frame 710, and a laser receiver 930 rotatably disposed on an inner wall of the material distribution pipe 720, wherein the laser receiver 930 is matched with the laser emitter 920; when the grain in the distribution pipeline 720 reaches the end of the distribution pipeline 720, the laser receiver 930 is extruded out of the end of the distribution pipeline 720, and the laser receiver 930 is opposite to the laser emitter 920, the laser receiver 930 normally works, and at this time, the laser sensing structure 910 is in a normal working state (i.e., the state of fig. 9), which represents that the grain flow in the distribution pipeline 720 is in a normal range, and the distribution pipeline 720 is in a good running state.
Specifically, the material distribution pipeline 720 includes a horizontal pipeline main body 723 arranged on the material distribution frame 710, and a pipeline elbow 724 arranged at an end of the pipeline main body, wherein an opening direction of the pipeline elbow 724 is vertical upwards; the laser receiver 930 comprises a material baffle 931 hinged to the end of the pipe body and located in the interior cavity of the pipe bend 724, and a laser receiving plate 932 projecting from the material baffle 931, the laser receiving plate 932 cooperating with the laser transmitter 920920. Further, when the distribution pipeline 720 is in an initial state (i.e. the state of fig. 8) in operation, no grain is in the pipeline, at this time, the material baffle 931 is blocked at the end of the pipeline main body, and the laser receiving plate 932 is located in the inner cavity of the pipeline elbow 724 and is dislocated with the laser emitter 920; with the operation of the distributing pipe structure 700, grains are gradually gathered in the distributing pipe 720, and when the flow rate in the pipe is in a normal state (i.e. the state of fig. 9), that is, when the distributing pipe 720 is in a normal state in operation, the material baffle 931 rotates towards the outlet direction of the pipe elbow 724 under the extrusion of the grain materials in the pipe main body, so that the laser receiving plate 932 protrudes out of the outlet of the pipe elbow 724 and corresponds to the laser emitter 920. The laser emitted by the laser emitter 920 irradiates on the laser receiving plate 932, so that the working personnel know that the running state inside the grain transporting pipe is good and the grain transporting pipe is in a normal working state; however, when the grain conveying and feeding amount is too large, the grain in the distribution pipeline 720 is too much, and the distribution pipe structure 700 is damaged and grain storage and warehousing are affected if the distribution pipe structure runs for a long time, so that workers need to adjust the distribution pipe structure in time. Therefore, in an abnormal operation state (i.e. the state of fig. 10), the material baffle 931 rotates to the outside of the pipe elbow 724 under the extrusion of the grain material in the pipe main body, and the laser receiving plate 932 protrudes out of the pipe elbow 724 and is misaligned with the laser emitter 920. At this time, the laser emitted by the laser emitter 920 cannot be normally received by the laser receiving plate 932, so that a worker can find the abnormal operation state of the material distribution pipeline 720 in time and adjust the abnormal operation state in time, and the damage of the structure and the delay of the production progress are prevented.
Further, referring to fig. 8, the pipe elbow 724 may be a circular arc elbow, and the material baffle 931 may be a fan-shaped baffle cooperating with the circular arc elbow. Furthermore, in order to avoid the problem that the grain in the pipeline main body is too much accumulated and causes great obstruction to the transportation distribution of the grain, the height value of the opening at the top of the pipeline elbow 724 can be set to be less than or equal to the radius value of the pipeline main body, so that an overflow port can be formed at the end part of the distributing pipeline 720, when the flow of the grain in the pipeline is too large, the redundant grain can be timely discharged through the overflow port, and the structural damage is avoided.
As mentioned above, the horizontal grain distribution structure 1200 is slidably disposed on the top of the grain bin 600, and includes a distribution pipe structure 700 and a distribution hopper structure 800. After the distribution pipe structure 700 transports and distributes the grains along the direction of the distribution pipeline 720, at this time, the grain is filled in the distribution hopper body 810 of the distribution hopper structure 800 connected to the distribution pipeline 720, and the funnel mouth 811 of the distribution hopper body is opened, so that the distribution pipe structure 700 slides on the top of the granary 600, and then the transport and distribution of the grains in the granary 600 can be realized at this time. However, in the actual working process, the flow condition of the grain in the distribution pipeline 720 may change, and at this time, the grain in the distribution pipeline 720 needs to be removed according to the actual situation.
For this purpose, the distribution hopper structure 800 may include a plurality of distribution hopper bodies 810 and a flow rate adjustment mechanism 820, and the flow rate adjustment mechanism 820 may adjust the discharge flow rate of the distribution hopper bodies 810 according to actual conditions, so as to solve this problem. Specifically, referring to fig. 7, a plurality of distributing hopper bodies 810 are respectively disposed at the bottom of the distributing pipe 720, and are used for discharging the grains in the distributing pipe 720 from a plurality of positions at the bottom of the distributing pipe 720; flow adjustment mechanism 820 is including locating regulation drive structure 821 on cloth frame 710 to and the flow control board 822 that is connected with regulation drive structure 821, and flow control board 822 separates the funnel mouth 811 department of locating a plurality of grain hopper body bottoms, has seted up a plurality of regulation holes 823 on the flow control board 822, and every regulation hole 823 corresponds with a funnel mouth 811, and regulation drive structure 821 is used for driving flow control board 822 to remove so that regulation hole 823 misplaces or just faces with funnel mouth 811. It should be noted that when the adjusting hole 823 and the funnel opening 811 are misaligned or aligned, the overlapping area is constantly changed, and if the overlapping area of the adjusting hole 823 and the funnel opening 811 is larger, it indicates that the grain discharging speed of the material distributing hopper structure 800 is higher; on the contrary, if the overlapping area of the grain output speed and the grain output speed is reduced, the grain output speed is slower.
Further, as can be seen in fig. 5 and 6, the adjusting driving structure 821 includes a linear driving structure 821a provided on the cloth holder 710, and a driving connecting rod 821b connected to the linear driving structure 821a, and the driving connecting rod 821b is connected to the flow adjusting plate 822. It should be noted that the linear driving structure 821a may be a linear driving motor, and specifically, the linear driving structure 821a includes a servo driving motor disposed on the supporting structure, and a linear transmission structure connected to the servo driving motor, and the linear transmission structure is connected to the driving connecting rod 821 b. The linear transmission structure may be a screw nut transmission structure or a rack and pinion transmission structure.
It should be noted that the adjusting driving structure 821 plays a role of providing the flow adjusting plate 822 with power for adjusting the opening degree of the funnel opening 811, so that any mechanical component capable of providing power can be adopted without departing from the essence of the present invention, such as: pneumatic or hydraulic cylinders, etc.
In order to make the adjusting function of the flow adjusting plate 822 more excellent and reduce the working pressure of the adjusting driving structure 821, in this embodiment, the flow adjusting plate 822 may be made as a thin plate, and accordingly, the adjusting driving structure 821 includes a connecting block 821c provided at the bottom of one end of the flow adjusting plate, and the driving connecting rod 821b is connected to the connecting block 821 c.
In order to obtain a more comprehensive adjusting effect, referring to fig. 7, the distribution hopper structure 800 may further include a hopper bottom plate 814 disposed at the bottom of the plurality of distribution hopper bodies 810, and the hopper bottom plate 814 is connected to the distribution frame 710; the bottom of the hopper bottom plate 814 is provided with a plurality of discharge holes 815, and the discharge holes 815 are opposite to the funnel openings 811 of the distribution hopper bodies 810 one by one and correspond to the regulation holes 823 on the flow regulation plate 822 one by one.
Specifically, each material distributing hopper body 810 comprises a hopper fixing plate 812 fixed on the material distributing pipe 720, and a hopper body 813 connected with the hopper fixing plate 812, and the hopper bottom plate 814 is arranged at the bottom of the plurality of hopper bodies 813.
It should be noted that the cloth holder 710 mainly plays a role of a supporting structure in the present invention. The material distributing frame 710 may include a first supporting frame 711 and a second supporting frame 712 respectively disposed at both ends of the material distributing pipe 720; and in order to allow the horizontal grain distribution structure 1200 to be slidably installed at the top of the grain bin 600, the distribution frame 710 may further include a support rail 713 respectively installed on the first support frame 711 and the second support frame 712, and a rail motor installed on the first support frame 711 or the second support frame 712. The two support rails 713 are in one-to-one correspondence and sliding fit with the guide rails at the top of the grain bin 600, respectively.
In addition, in order to enable the material sensing mechanism 900 to work in cooperation with the material distribution hopper structure 800, so as to achieve the control of the flow adjusting mechanism 820 according to the working state of the laser sensing structure 910 and flexibly adjust the flow of the grain in the material distribution pipeline 720, the transverse grain distribution structure 1200 may further include a controller electrically connected to both the laser emitter 920 and the laser receiver 930, and the controller is further electrically connected to the adjustment driving structure 821 of the flow adjusting mechanism 820. Specifically, during operation, if the laser sensing structure 910 senses that the flow of grain in the pipe is too large and may threaten the normal operation of the mechanism, it feeds back the information of the operating conditions in the pipe to the controller. The controller receives the information of bad working conditions in the pipe, and the distribution pipeline 720 is in an abnormal working state, then the controller controls the adjusting driving structure 821 to drive the flow adjusting plate 822 so as to increase the overlapping area of the adjusting hole 823 and the funnel opening 811, thereby achieving the purpose of rapidly discharging grains in the pipe, adjusting the bad working conditions in the pipe, and adjusting the distribution pipeline 720 to a normal working state as soon as possible.
In the utility model, the operation of the preferred embodiment is as follows, the grain distribution robot 4000 comprises a feeding mechanism 3000 and a grain conveying and distributing device, wherein the grain conveying and distributing device comprises a horizontal grain conveying belt 1100, a grain distributing structure 1000 and a transverse grain distributing structure 1200; feed mechanism 3000 transports grain located outside of grain bin 600 to horizontal grain conveyor 1100 at the top of grain bin 600. A horizontal grain flow is formed on the horizontal grain conveyor belt 1100, and the grain distribution structure 1000 intercepts the flow to make the grains enter the transverse grain distribution structure 1200. Horizontal grain cloth structure 1200 slides and locates the granary 600 top, and horizontal grain cloth structure 1200 can the spiral impel grain with it along the first direction of granary 600 transportation distribution in advance, then, the horizontal grain cloth structure 1200 of transporting the well distributed grain in advance can follow the second direction with the first direction crisscross along granary 600 top motion to, at this moment, open the flare opening 811 of horizontal grain cloth structure 1200 bottom, grain is exported to granary 600. Compare in the mode of manual work in the past, the cost of using manpower sparingly on the one hand, the grain that on the other hand this kind of mode was exported is comparatively even in granary 600, also can effectively prevent the plant diseases and insect pests problem in the grain storage process when showing the utilization ratio that improves granary 600. The utility model discloses make agricultural production degree of mechanization have great improvement, change the extensive type production mode that the manual work of the turn day is main, and then intensive type production mode that mechanical work is main.
The above only is the preferred embodiment of the present invention, not so limiting the patent scope of the present invention, all under the concept of the present invention, the equivalent structure transformation made by the contents of the specification and the drawings is utilized, or the direct/indirect application is included in other related technical fields in the patent protection scope of the present invention.
Claims (10)
1. A material sensing mechanism, comprising:
a grain transporting bracket;
the grain conveying pipeline is arranged on the grain conveying bracket; and the number of the first and second groups,
the laser induction structure comprises a laser transmitter arranged on the grain conveying support and a laser receiver rotatably arranged on the inner wall of the end part of the grain conveying pipeline, and the laser receiver is matched with the laser transmitter;
when the grain materials in the grain conveying pipeline reach the end part of the grain conveying pipeline and extrude the laser receiver out of the end part of the grain conveying pipeline, and the laser receiver and the laser transmitter are aligned, the laser receiver works normally.
2. The material sensing mechanism as claimed in claim 1, wherein the grain transporting pipe comprises a horizontal pipe main body arranged on the grain transporting bracket and a pipe elbow arranged at the end part of the pipe main body, and the opening direction of the pipe elbow is vertically upward;
the laser receiver comprises a material baffle hinged to the end part of the pipeline main body and positioned in the inner cavity of the pipeline elbow and a laser receiving plate protruding on the material baffle, and the laser receiving plate is matched with the laser transmitter;
in an initial state, the material baffle is blocked at the end part of the pipeline main body, and the laser receiving plate is positioned in the inner cavity of the pipeline elbow and is staggered with the laser emitter;
under a normal working state, the material baffle rotates towards the outlet of the pipeline elbow under the extrusion of grain materials in the pipeline main body, so that the laser receiving plate protrudes out of the outlet of the pipeline elbow and corresponds to the laser transmitter;
under the abnormal working state, the material baffle rotates to the outside of the pipeline elbow under the extrusion of grain materials in the pipeline main body, and the laser receiving plate protrudes out of the pipeline elbow and is staggered with the laser transmitter.
3. The material sensing mechanism as in claim 2, wherein the pipe bend is configured as a circular arc bend and the material stop is configured as a sector stop cooperating with the circular arc bend.
4. The material sensing mechanism as in claim 2, wherein the height of the top opening of the pipe bend has a value less than or equal to the radius of the pipe body.
5. A transverse grain conveying structure is characterized by comprising a grain conveying pipe structure with a grain conveying pipeline, the material sensing mechanism arranged at the end part of the grain conveying pipeline and according to any one of claims 1 to 4, and a grain discharging hopper structure arranged at the bottom of the grain conveying pipeline, wherein the grain discharging hopper structure is correspondingly matched with the material sensing mechanism.
6. The lateral grain conveying structure of claim 5, wherein the grain discharge hopper structure comprises:
the grain discharge hoppers are respectively arranged at the bottoms of the grain conveying pipelines and used for discharging grains in the grain conveying pipelines from a plurality of positions at the bottoms of the grain conveying pipelines; and the number of the first and second groups,
the flow adjusting mechanism is arranged on the grain conveying support, is positioned at a plurality of funnel openings at the bottom of the grain discharging hopper body, is electrically connected with the laser receiver of the material sensing mechanism and is used for adjusting the opening degree of the funnel openings.
7. The lateral grain conveying structure according to claim 6, wherein the flow adjusting mechanism comprises an adjusting driving structure arranged on the grain conveying bracket and electrically connected with the laser receiver, and a flow adjusting plate connected with the adjusting driving structure, and the flow adjusting plate is arranged at a hopper opening at the bottom of the grain discharging hopper bodies at intervals;
the flow adjusting plate is provided with a plurality of adjusting holes, each adjusting hole corresponds to one funnel opening, and the adjusting driving structure is used for driving the flow adjusting plate to move so that the adjusting holes are staggered or opposite to the funnel openings.
8. The lateral grain conveying structure of claim 7, further comprising a controller electrically connected to both the laser transmitter and the laser receiver, and the controller is electrically connected to the adjustment drive structure.
9. The lateral grain conveying structure of claim 5, wherein the grain conveying tube structure comprises:
the grain conveying pipeline is arranged on the grain conveying bracket; a grain conveying cavity is formed in the grain conveying pipeline, and a grain inlet communicated with the grain conveying cavity is formed in the grain conveying pipeline; and the number of the first and second groups,
grain pushing mechanism locates on the fortune grain support and stretch into in the fortune grain chamber, be used for following grain entrance along the extending direction of fortune grain pipeline is to keeping away from the direction propelling movement of grain entrance.
10. The lateral grain conveying structure according to claim 9, wherein the grain pushing mechanism comprises a spiral pushing shaft arranged in the grain conveying cavity and extending along the length direction of the grain conveying pipeline, and a spiral pushing driving structure connected with the spiral pushing shaft, and the spiral pushing driving structure is arranged on the grain conveying bracket.
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Assignee: Yichang Zongheng Kekong Intelligent Logistics Technology Co.,Ltd. Assignor: WUHAN POLYTECHNIC University Contract record no.: X2023980035624 Denomination of utility model: Material sensing mechanism and horizontal grain conveying structure Granted publication date: 20210413 License type: Common License Record date: 20230518 |
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