SUMMERY OF THE UTILITY MODEL
The utility model provides a concrete box girder mandrel anti-floating device to prevent the mandrel come-up when concrete placement, vibration.
In order to achieve the purpose, the utility model provides a concrete box girder core mold anti-floating device which is applied to a prefabricating device of a concrete box girder, wherein the prefabricating device comprises a pedestal, an outer mold and a core mold which are arranged above the pedestal, and a plurality of preformed holes are uniformly arranged on the pedestal along the length direction; a screw rod is arranged between the preformed hole and the core mold in a penetrating mode, and a sleeve is sleeved in the middle of the screw rod; a pressing plate is sleeved at the upper end of the screw rod and is positioned on the inner side of the core mold; a supporting plate is sleeved at the lower end of the screw rod and is positioned in the reserved hole; nuts are arranged at two ends of the screw rod.
Further, it is preferable that the length of the sleeve is equal to the length of the distance between the outer mold bottom inner wall and the core mold bottom outer wall.
Further, it is preferable that the length of the sleeve is greater than the distance between the outer mold bottom inner wall and the outer core bottom wall, and the length of the sleeve is not greater than the distance between the preformed hole top wall and the inner core bottom wall.
Further, preferably, the inner diameter of the sleeve exceeds the screw diameter by 5mm to 20 mm.
Further, it is preferable that the diameter of the screw is in the range of 20mm to 30 mm.
Further, it is preferable that the sectional shape of the prepared hole is a rectangular shape which penetrates the pedestal in the lateral direction.
Further, it is preferable that the width and height of the prepared hole is 30cm × 20 cm.
According to the above description and practice, a concrete box girder mandrel anti-floating device through wear to establish the screw rod between mandrel and external mold to do not set up clamp plate and layer board respectively at the both ends of screw rod, set up the nut again at both ends, adjust the distance of clamp plate and layer board through the nut, and then adjust the distance between mandrel and the external mold. When the core mold and the outer mold are positioned and concrete pouring and vibrating operation is started, the pressing plate and the supporting plate can resist buoyancy force borne by the core mold, the core mold is firmly fixed at a specified position above the outer mold, and the thickness of a bottom plate of the concrete box girder is guaranteed. In addition, the concrete box girder core mold anti-floating device can be detached after the concrete box girder is manufactured, can be repeatedly used, and reduces the manufacturing cost to a certain extent.
Detailed Description
Exemplary embodiments will now be described more fully with reference to the accompanying drawings. The exemplary embodiments, however, may be embodied in many different forms and should not be construed as limited to the examples set forth herein; rather, these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the concept of example embodiments to those skilled in the art. The described features, structures, or characteristics may be combined in any suitable manner in one or more embodiments.
Furthermore, the drawings are merely schematic illustrations of the present disclosure and are not necessarily drawn to scale. The same reference numerals in the drawings denote the same or similar parts, and thus their repetitive description will be omitted. In the present disclosure, the terms "include", "arrange", "disposed" and "disposed" are used to mean open-ended inclusion, and mean that there may be additional elements/components/etc. in addition to the listed elements/components/etc.; the terms "first," "second," and the like are used merely as labels, and are not limiting as to the number or order of their objects; the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of describing the present invention and simplifying the description, but do not indicate or imply that the device or element referred to must have a particular orientation, be constructed in a particular orientation, and be operated, and thus should not be construed as limiting the present invention.
Unless expressly stated or limited otherwise, the terms "mounted," "connected," and "connected" are intended to be inclusive and mean, for example, that they may be fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood in specific cases to those skilled in the art.
Example one
In an exemplary embodiment of the present disclosure, there is provided a concrete box girder core mold anti-floating device. Fig. 1 is a schematic view of a state of use of the concrete box girder core anti-floating device according to the first embodiment of the present invention. Fig. 2 is an enlarged view of a portion a in fig. 1. Fig. 3 is a schematic side view of the pedestal according to the present invention.
Referring to fig. 1 to 3, the concrete box girder core mold anti-floating device in the embodiment is applied to a prefabricating device of a concrete box girder. Which comprises a pedestal 1, an outer mold 2 and a core mold 3 disposed above the pedestal 1. When a concrete box girder is prefabricated, concrete needs to be poured between the core mold 3 and the outer mold 2, and in order to prevent the core mold 3 from floating up in the concrete, an anti-floating device is added between the outer mold 2 and the core mold 3. As shown in fig. 3, the pedestal 1 is a strip-shaped structure, a plurality of prepared holes 11 are uniformly arranged on the pedestal 1 along the length direction, and the prepared holes 11 transversely penetrate through the pedestal 1, so that the anti-floating device is convenient to install. The section of the preformed hole 11 is preferably a rectangular structure with the width and height of 30cm × 20 cm.
As shown in fig. 2, the anti-floating device includes: screw 4, sleeve 5, pressure plate 6, supporting plate 7 and nut 8.
Referring to fig. 1 and 2, the screw rod 4 is inserted between the preformed hole 11 and the core mold 3, and has a lower end located in the preformed hole 11 and an upper end located in the cavity inside the core mold 3. The diameter of the screw 4 is preferably 20mm to 30 mm.
A sleeve 5 is sleeved in the middle of the screw rod 4, and the sleeve 5 is positioned between the core mold 3 and the outer mold 2. In this embodiment, the length of the sleeve 5 is equal to the length of the distance between the inner wall of the bottom of the outer die 2 and the outer wall of the bottom of the core die 3. Needless to say, the inner diameter of the sleeve 5 is larger than the diameter of the screw 4, and preferably, the inner diameter of the sleeve 5 exceeds the diameter of the screw 4 by 5mm to 20 mm. In the process of supporting the outer die 2 and the core die 3, the sleeve 5 can prevent the core die 3 from falling down, and the thickness of the bottom plate of the concrete box girder is ensured.
At the upper end of the screw 4, a press plate 6 is fitted, the press plate 6 may be circular or rectangular, and the press plate 6 is located in the inner cavity of the core mold 3. A nut 8 is also arranged on one side of the pressure plate 6 close to the upper end of the screw rod 4. The nut 8 is screwed to the screw 4, and the position of the pressure plate 6 on the screw 4 can be adjusted by rotating the nut 8.
At the lower end of the screw rod 4, a supporting plate 7 is sleeved, the supporting plate 7 can be circular or rectangular, and the supporting plate 7 is positioned in the prepared hole 11. A nut 8 is also arranged on one side of the supporting plate 7 close to the lower end of the screw rod 4. The nut 8 is in threaded connection with the screw 4, and the position of the supporting plate 7 on the screw 4 can be adjusted by rotating the nut 8.
When in use, round holes for penetrating the screw rods 4 are drilled on the pedestal 1, the outer die 2 and the core die 3; then the sleeve 5 is placed between the outer mold 2 and the core mold 3; then, a screw 4 sequentially passes through the pedestal 1, the outer die 2, the sleeve 5 and the core die 3; then, a pressing plate 6 is sleeved at the upper end of the screw rod 4 and fixed by a nut, so that the screw rod 4 is prevented from falling off from the upper end; then, the lower end part of the screw rod 4 is sleeved with the supporting plate 7 and is fixed by a nut, so that the supporting plate is prevented from falling off from the lower end of the screw rod 4; finally, the nuts at the upper end and the lower end are rotated to enable the distance between the inner wall of the bottom of the outer die 2 and the outer wall of the bottom of the core die 3 to reach the designed length, namely the thickness of the lower bottom plate of the concrete box girder; then concrete pouring and vibrating operation can be carried out; after the concrete reaches the designed strength, the nut can be screwed off, the anti-floating device is disassembled, the sleeve 5 can be kept in the concrete box girder, and the rest parts can be repeatedly utilized.
Example two
In an exemplary embodiment of the present disclosure, there is provided a concrete box girder core mold anti-floating device. Fig. 3 is a schematic side view of the pedestal according to the present invention. Fig. 4 is a schematic view showing a state of use of the concrete box girder core mold anti-floating device according to the second embodiment of the present invention. Fig. 5 is an enlarged view of a portion B in fig. 4.
Referring to fig. 3 to 5, the concrete box girder core mold anti-floating device in this embodiment is applied to a prefabricating device of a concrete box girder. Which comprises a pedestal 1, an outer mold 2 and a core mold 3 disposed above the pedestal 1. When a concrete box girder is prefabricated, concrete needs to be poured between the core mold 3 and the outer mold 2, and in order to prevent the core mold 3 from floating up in the concrete, an anti-floating device is added between the outer mold 2 and the core mold 3. As shown in fig. 3, the pedestal 1 is a strip-shaped structure, a plurality of prepared holes 11 are uniformly arranged on the pedestal 1 along the length direction, and the prepared holes 11 transversely penetrate through the pedestal 1, so that the anti-floating device is convenient to install. The section of the preformed hole 11 is preferably a rectangular structure with the width and height of 30cm × 20 cm.
As shown in fig. 2, the anti-floating device includes: screw 4, sleeve 5, pressure plate 6, supporting plate 7 and nut 8.
Referring to fig. 4 and 5, the screw rod 4 is inserted between the preformed hole 11 and the core mold 3, and has a lower end located in the preformed hole 11 and an upper end located in the cavity inside the core mold 3. The diameter of the screw 4 is preferably 20mm to 30 mm.
A sleeve 5 is fitted around the middle of the screw 4, and the sleeve 5 is positioned between the core mold 3 and the pedestal 1. In this embodiment, the length of the sleeve 5 is equal to the length of the distance between the inner wall of the bottom of the core mold 3 and the top wall of the prepared hole 11. The length of the sleeve 5 can be reduced, but it is ensured that the length of the sleeve 5 is greater than the distance between the inner wall of the bottom of the outer die 2 and the outer wall of the bottom of the core die 3. Needless to say, the inner diameter of the sleeve 5 is larger than the diameter of the screw 4, and preferably, the inner diameter of the sleeve 5 exceeds the diameter of the screw 4 by 5mm to 20 mm. In addition, the surface of the sleeve 5 should be smoothly curved.
At the upper end of the screw 4, a press plate 6 is fitted, the press plate 6 may be circular or rectangular, and the press plate 6 is located in the inner cavity of the core mold 3. A nut 8 is also arranged on one side of the pressure plate 6 close to the upper end of the screw rod 4. The nut 8 is screwed to the screw 4, and the position of the pressure plate 6 on the screw 4 can be adjusted by rotating the nut 8.
At the lower end of the screw rod 4, a supporting plate 7 is sleeved, the supporting plate 7 can be circular or rectangular, and the supporting plate 7 is positioned in the prepared hole 11. A nut 8 is also arranged on one side of the supporting plate 7 close to the lower end of the screw rod 4. The nut 8 is in threaded connection with the screw 4, and the position of the supporting plate 7 on the screw 4 can be adjusted by rotating the nut 8.
When in use, round holes for penetrating the screw rod 4 and the sleeve 5 are drilled on the pedestal 1, the outer die 2 and the core die 3; then brushing oil on the surface of the sleeve 5 and sequentially passing through the core mold 3, the outer mold 2 and the pedestal 1; then the screw 4 is inserted into the sleeve 5; then, a pressing plate 6 is sleeved at the upper end of the screw rod 4 and fixed by a nut, so that the screw rod 4 is prevented from falling off from the upper end; then, the lower end part of the screw rod 4 is sleeved with the supporting plate 7 and is fixed by a nut, so that the supporting plate is prevented from falling off from the lower end of the screw rod 4; finally, the nuts at the upper end and the lower end are rotated to enable the distance between the inner wall of the bottom of the outer die 2 and the outer wall of the bottom of the core die 3 to reach the designed length, namely the thickness of the lower bottom plate of the concrete box girder; then concrete pouring and vibrating operation can be carried out; after the concrete reaches the designed strength, the nut can be screwed off, the anti-floating device is detached, and the sleeve 5 can be easily detached from the bottom plate of the concrete box girder due to the fact that the surface of the sleeve is brushed with oil in advance, so that the anti-floating device can be used for multiple times.
Other embodiments of the disclosure will be apparent to those skilled in the art from consideration of the specification and practice of the disclosure disclosed herein. This application is intended to cover any variations, uses, or adaptations of the disclosure following, in general, the principles of the disclosure and including such departures from the present disclosure as come within known or customary practice within the art to which the disclosure pertains. It is intended that the specification and examples be considered as exemplary only, with a true scope and spirit of the disclosure being indicated by the following claims.