CN212945400U - Full-automatic gravity casting machine - Google Patents
Full-automatic gravity casting machine Download PDFInfo
- Publication number
- CN212945400U CN212945400U CN202021505334.1U CN202021505334U CN212945400U CN 212945400 U CN212945400 U CN 212945400U CN 202021505334 U CN202021505334 U CN 202021505334U CN 212945400 U CN212945400 U CN 212945400U
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- Prior art keywords
- electric furnace
- casting
- casting machine
- valve
- automatic gravity
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- 238000005266 casting Methods 0.000 title claims abstract description 59
- 230000005484 gravity Effects 0.000 title claims abstract description 26
- 230000007246 mechanism Effects 0.000 claims abstract description 43
- 238000010438 heat treatment Methods 0.000 claims abstract description 17
- 230000001105 regulatory effect Effects 0.000 claims abstract description 7
- 230000001276 controlling effect Effects 0.000 claims description 3
- 239000000463 material Substances 0.000 abstract description 9
- 239000002699 waste material Substances 0.000 abstract description 8
- 239000002184 metal Substances 0.000 abstract description 7
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 abstract description 4
- 229910052760 oxygen Inorganic materials 0.000 abstract description 4
- 239000001301 oxygen Substances 0.000 abstract description 4
- 238000005058 metal casting Methods 0.000 abstract description 3
- 230000008020 evaporation Effects 0.000 abstract description 2
- 238000001704 evaporation Methods 0.000 abstract description 2
- 230000007613 environmental effect Effects 0.000 abstract 1
- 238000004519 manufacturing process Methods 0.000 abstract 1
- 239000002893 slag Substances 0.000 description 4
- 230000036541 health Effects 0.000 description 3
- 239000007788 liquid Substances 0.000 description 3
- 230000000694 effects Effects 0.000 description 2
- 230000008018 melting Effects 0.000 description 2
- 238000002844 melting Methods 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
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Abstract
The utility model discloses a full-automatic gravity casting machine, which comprises a main body, wherein a transverse conveying device, a casting mechanism and an adjusting mechanism are arranged on the main body, the casting mechanism and the adjusting mechanism are both positioned above the transverse conveying device, and the casting mechanism is arranged on the adjusting mechanism; the casting mechanism comprises a closed electric furnace, an electric furnace heating plate and a regulating device. A full-automatic gravity casting machine, the material is located inside closed electric stove when not casting, the material not with oxygen contact, can reduce the loss of material, reduce the production of waste residue, thereby reduce the pollution of waste residue to the environment, and avoid metal direct evaporation to the air in addition, reduce the metal casting along with surrounding environment and workman's influence, thereby the environmental protection, the protection workman is healthy, can realize realizing unmanned casting, reduce the human cost, and accelerated casting efficiency, bring better use prospect.
Description
Technical Field
The utility model relates to a gravity casting machine field, in particular to full-automatic gravity casting machine.
Background
The emission of oxide waste residues, the pollution of metal liquid to air and the harm to the health of workers commonly existing in the casting industry at present. At present, the casting industry generally adopts a rough melting mode, the liquid level of metal liquid is opened to oxygen, the metal oxidation speed is very high, the loss of materials can be caused, and simultaneously, waste residues are formed and are discharged into the environment to cause pollution. The metal can also evaporate into the air, causes harm to workers and the surrounding atmosphere, and cannot meet the use requirements of people, so that the full-automatic gravity casting machine is provided.
SUMMERY OF THE UTILITY MODEL
The utility model aims to provide a full-automatic gravity casting machine can effectively solve the problem in the background art.
In order to achieve the above purpose, the utility model adopts the following technical scheme:
a full-automatic gravity casting machine comprises a main body, wherein a transverse conveying device, a casting mechanism and an adjusting mechanism are arranged on the main body, the casting mechanism and the adjusting mechanism are both positioned above the transverse conveying device, and the casting mechanism is arranged on the adjusting mechanism;
the casting mechanism comprises a closed electric furnace, an electric furnace heating plate and a regulating device, wherein the electric furnace heating plate is arranged on the outer surface of the lower end of the closed electric furnace;
the regulating and controlling device comprises an electromagnetic valve, a valve rod and a valve, a valve nozzle is arranged on the closed electric furnace, the valve is arranged on the valve nozzle, and two ends of the valve rod are respectively connected with the electromagnetic valve and the valve.
Preferably, the main part includes roof, stand and bottom plate, the quantity of stand is two sets of, two sets of the equal fixed mounting of stand is at the upper end surface of bottom plate, the roof sets up the upper end at two sets of stands.
Preferably, adjustment mechanism includes No. two motors, the electronic slide rail of lead screw and stop gear, the electronic slide rail fixed mounting of lead screw is at the upper end surface of roof, No. two motor fixed mounting are in the one end of the electronic slide rail of lead screw, be provided with the slider on the electronic slide rail of lead screw.
Preferably, the limiting mechanism comprises an electric furnace fixing frame which comprises four groups of electric furnace fixing columns and beam brackets, the upper ends of the four groups of electric furnace fixing columns are fixedly connected with the four corners of the beam brackets through bolts, and the beam brackets are installed on the sliding blocks.
Preferably, the electromagnetic valves are installed on electric furnace fixing columns, and the lower ends of the four groups of electric furnace fixing columns are fixedly connected with the four corners of the electric furnace heating plate.
Preferably, the transverse conveying device comprises a driving mechanism, and a first vertical plate, a second vertical plate, a third vertical plate and a fourth vertical plate which are horizontally and sequentially arranged.
Preferably, actuating mechanism includes guide rail, lead screw, a motor and hold-in range wheelset, the quantity of guide rail is four groups, four groups the guide rail is all installed between a riser and No. four risers, lead screw and a motor all set up the surface in one side of No. three risers, a motor is located the below of lead screw, hold-in range wheelset sets up the opposite side surface at No. three risers, the one end of lead screw and the output shaft of a motor all run through No. three risers and hold-in range wheelset and be connected, the one end swing joint of No. two risers and lead screw, No. two riser movable mounting is on the guide rail.
Compared with the prior art, the utility model provides a full-automatic gravity casting machine has following beneficial effect:
1. according to the invention, casting is started after the mold is in place, and when casting is not carried out, the material is positioned in the closed electric furnace and is not contacted with oxygen, so that the loss of the material can be reduced, and the generation of waste slag is reduced, thereby reducing the pollution of the waste slag to the environment, avoiding the direct evaporation of metal into the air, reducing the influence of the metal casting along with the surrounding environment and workers, protecting the environment and protecting the health of the workers;
2. the full-automatic gravity casting machine can realize unmanned casting, reduce labor cost and accelerate casting efficiency, and the whole full-automatic gravity casting machine has the advantages of simple structure, convenience in operation, good use effect and practicability.
The parts of the device not involved are the same as or can be implemented using prior art.
Drawings
FIG. 1 is a schematic view of the overall structure of a fully automatic gravity casting machine of the present invention;
fig. 2 is a side view of the utility model relates to a full-automatic gravity casting machine.
In the figure: 1. a first vertical plate; 2. a second vertical plate; 3. a third vertical plate; 4. a fourth vertical plate; 5. a guide rail; 6. a screw rod; 7. a first motor; 8. a synchronous pulley group; 9. an electric furnace fixing column; 10. a beam bracket; 11. a second motor; 12. a lead screw electric slide rail; 13. heating plates of the electric furnace; 14. an electromagnetic valve; 15. a valve stem; 16. a closed electric furnace; 17. a valve; 18. and (4) a column.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments.
In the description of the present invention, it is to be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplicity of description, and do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore, should not be construed as limiting the present invention.
A full-automatic gravity casting machine is shown in figures 1-2 and comprises a main body, wherein a transverse conveying device, a casting mechanism and an adjusting mechanism are arranged on the main body, the casting mechanism and the adjusting mechanism are both positioned above the transverse conveying device, and the casting mechanism is arranged on the adjusting mechanism;
the casting mechanism comprises a closed electric furnace 16, an electric furnace heating plate 13 and a regulating device, wherein the electric furnace heating plate 13 is arranged on the outer surface of the lower end of the closed electric furnace 16;
the regulating and controlling device comprises an electromagnetic valve 14, a valve rod 15 and a valve 17, a valve nozzle is arranged on the closed electric furnace 16, the valve 17 is arranged on the valve nozzle, and two ends of the valve rod 15 are respectively connected with the electromagnetic valve 14 and the valve 17.
The electric furnace heating plate 13 comprises a heating plate and a fixing plate, the heating plate is positioned at the upper end of the fixing plate, a valve nozzle through hole is formed in the electric furnace heating plate 13, and a heating pipe is arranged inside the heating plate.
The main part includes roof, stand 18 and bottom plate, and the quantity of stand 18 is two sets of, and the equal fixed mounting of two sets of stands 18 is at the upper end surface of bottom plate, and the roof setting is in the upper end of two sets of stands 18.
Adjustment mechanism includes No. two motor 11, the electronic slide rail 12 of lead screw and stop gear, and the electronic slide rail 12 fixed mounting of lead screw is at the upper end surface of roof, and No. two motor 11 fixed mounting is provided with the slider in the electronic slide rail 12 of lead screw in the one end of the electronic slide rail 12 of lead screw.
The limiting mechanism comprises an electric furnace fixing frame, the electric furnace fixing frame comprises four groups of electric furnace fixing columns 9 and a beam bracket 10, the upper ends of the four groups of electric furnace fixing columns 9 are fixedly connected with the four corners of the beam bracket 10 through bolts, and the beam bracket 10 is installed on a sliding block.
The electromagnetic valves 14 are arranged on the electric furnace fixing columns 9, and the lower ends of the four groups of electric furnace fixing columns 9 are fixedly connected with the four corners of the electric furnace heating plate 13.
The transverse conveying device comprises a driving mechanism, and a first vertical plate 1, a second vertical plate 2, a third vertical plate 3 and a fourth vertical plate 4 which are horizontally and sequentially arranged.
No. three riser 3 installs in the main part, and No. 1 riser, No. 2 riser and No. 4 riser are movable, and No. three riser 3 is provided with protruding object, and protruding object and mould contact back ejection mechanism in the mould start.
Actuating mechanism includes guide rail 5, the lead screw 6, a motor 7 and hold-in range wheelset 8, guide rail 5's quantity is four groups, four groups of guide rail 5 are all installed between riser 1 and No. four risers 4, lead screw 6 and a motor 7 all set up the surface in one side of No. three risers 3, a motor 7 is located the below of lead screw 6, hold-in range wheelset 8 sets up the opposite side surface at No. three risers 3, the one end of lead screw 6 and the output shaft of a motor 7 all run through No. three risers 3 and are connected with hold-in range wheelset 8, No. two risers 2 and the one end swing joint of lead screw 6, No. two 2 movable mounting of risers are on guide rail 5.
The first motor 7 and the second motor 11 both adopt stepping motors or servo motors.
It should be noted that, the utility model relates to a full-automatic gravity casting machine, during the use, casting mold installs on riser 1 and No. two risers 2, motor 7 starts and drives lead screw 6 and rotate, thereby drive riser 2 and remove No. two, with the mould closure, motor 11 starts No. two, drive the electronic slide rail 12 of lead screw and start, change closed electric stove 16's position, closed electric stove 16 moves behind the casting die cavity, solenoid valve 14 drives valve rod 15 and lifts, open valve 17, by the melting material, under the action of gravity, flow direction mould, solenoid valve 14 closes, flow ends, motor 7 starts, drive riser 2 motion No. two, the mould is opened, simultaneously mould and No. three riser 3 overhead object contact, ejection mechanism on the mould starts, withdraw from the casting piece, then circulate, realize unmanned casting
According to the invention, casting is started after the mold is in place, and when casting is not carried out, the material is positioned in the closed electric furnace 16 and is not contacted with oxygen, so that the loss of the material can be reduced, the generation of waste slag is reduced, the pollution of the waste slag to the environment is reduced, metal is prevented from being directly evaporated into the air, the influence of the metal casting along with the surrounding environment and workers is reduced, the environment is protected, and the health of the workers is protected;
the full-automatic gravity casting machine can realize unmanned casting, reduce labor cost and accelerate casting efficiency, and the whole full-automatic gravity casting machine has the advantages of simple structure, convenience in operation, good use effect and practicability.
The basic principles and the main features of the invention and the advantages of the invention have been shown and described above. It will be understood by those skilled in the art that the present invention is not limited to the above embodiments, and that the foregoing embodiments and descriptions are provided only to illustrate the principles of the present invention without departing from the spirit and scope of the present invention. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (7)
1. The utility model provides a full-automatic gravity casting machine which characterized in that: the casting device comprises a main body, wherein a transverse conveying device, a casting mechanism and an adjusting mechanism are arranged on the main body, the casting mechanism and the adjusting mechanism are both positioned above the transverse conveying device, and the casting mechanism is arranged on the adjusting mechanism;
the casting mechanism comprises a closed electric furnace (16), an electric furnace heating plate (13) and a regulating device, wherein the electric furnace heating plate (13) is arranged on the outer surface of the lower end of the closed electric furnace (16);
the regulating and controlling device comprises an electromagnetic valve (14), a valve rod (15) and a valve (17), a valve nozzle is arranged on the closed electric furnace (16), the valve (17) is arranged on the valve nozzle, and two ends of the valve rod (15) are respectively connected with the electromagnetic valve (14) and the valve (17).
2. A fully automatic gravity casting machine according to claim 1, wherein: the main part includes roof, stand (18) and bottom plate, the quantity of stand (18) is two sets of, and is two sets of the equal fixed mounting of stand (18) is at the upper end surface of bottom plate, the roof sets up the upper end at two sets of stands (18).
3. A fully automatic gravity casting machine according to claim 1, wherein: the adjusting mechanism comprises a second motor (11), a screw rod electric sliding rail (12) and a limiting mechanism, the screw rod electric sliding rail (12) is fixedly installed on the outer surface of the upper end of the top plate, the second motor (11) is fixedly installed at one end of the screw rod electric sliding rail (12), and a sliding block is arranged on the screw rod electric sliding rail (12).
4. A fully automatic gravity casting machine according to claim 3, wherein: the limiting mechanism comprises an electric furnace fixing frame, the electric furnace fixing frame comprises four groups of electric furnace fixing columns (9) and beam brackets (10), the upper ends of the four groups of electric furnace fixing columns (9) are fixedly connected with the four corners of the beam brackets (10) through bolts, and the beam brackets (10) are installed on sliding blocks.
5. A fully automatic gravity casting machine according to claim 3, wherein: the electromagnetic valves (14) are installed on the electric furnace fixing columns (9), and the lower ends of the four groups of electric furnace fixing columns (9) are fixedly connected with the four corners of the electric furnace heating plate (13).
6. A fully automatic gravity casting machine according to claim 1, wherein: the transverse conveying device comprises a driving mechanism, and a first vertical plate (1), a second vertical plate (2), a third vertical plate (3) and a fourth vertical plate (4) which are horizontally and sequentially arranged.
7. A fully automatic gravity casting machine according to claim 6, characterized in that: actuating mechanism includes guide rail (5), lead screw (6), a motor (7) and hold-in range wheelset (8), the quantity of guide rail (5) is four groups, four groups guide rail (5) are all installed between riser (1) and No. four risers (4), lead screw (6) and a motor (7) all set up the surface in one side of No. three risers (3), a motor (7) are located the below of lead screw (6), hold-in range wheelset (8) set up the opposite side surface at No. three risers (3), the one end of lead screw (6) and the output shaft of a motor (7) all run through No. three risers (3) and are connected with hold-in range wheelset (8), No. two risers (2) and the one end swing joint of lead screw (6), No. two risers (2) swing joint are on guide rail (5).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021505334.1U CN212945400U (en) | 2020-07-27 | 2020-07-27 | Full-automatic gravity casting machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021505334.1U CN212945400U (en) | 2020-07-27 | 2020-07-27 | Full-automatic gravity casting machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN212945400U true CN212945400U (en) | 2021-04-13 |
Family
ID=75396098
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202021505334.1U Expired - Fee Related CN212945400U (en) | 2020-07-27 | 2020-07-27 | Full-automatic gravity casting machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN212945400U (en) |
-
2020
- 2020-07-27 CN CN202021505334.1U patent/CN212945400U/en not_active Expired - Fee Related
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20210413 |