CN212944150U - Automatic change tubular product defect mark device - Google Patents
Automatic change tubular product defect mark device Download PDFInfo
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- CN212944150U CN212944150U CN202020861240.1U CN202020861240U CN212944150U CN 212944150 U CN212944150 U CN 212944150U CN 202020861240 U CN202020861240 U CN 202020861240U CN 212944150 U CN212944150 U CN 212944150U
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- belt pulley
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- marking
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Abstract
The utility model discloses an automatic change tubular product defect mark device relates to building tubular product and production field, including frame, marking device, detection device, servo motor, guider and storage device, servo motor is connected with guider, guider fixes in the frame, and lies in between marking device and the storage device and before the detection device, marking device and storage device fix in the frame along the direction of tubular product motion in proper order, the storage device is placed below the frame; the guiding device comprises a belt seat bearing, a belt, a main belt pulley, a driven belt pulley and a driven shaft, the servo motor is connected with the main belt pulley, the main belt pulley is connected with the driven belt pulley in a belt transmission mode, the driven belt pulley is connected with another driven belt pulley through the driven shaft, and the belt seat bearing is installed on two sides of the driven belt pulley and fixed on the rack.
Description
Technical Field
The utility model relates to a building pipe product and production field, concretely relates to tubular product defect mark device.
Background
After the pipe is processed, a detection device is needed to detect whether defects or non-uniformity exist in the pipe, and give information such as the size, position, property and quantity of the defects, so that the manufacturing process is improved, the manufacturing cost is reduced, and the reliability of products is improved. When the current detection is carried out, each pipe needs to be manually conveyed to a flaw detection probe, and a plurality of persons are possibly matched in the whole flaw detection process, so that the flaw detection operation can be smoothly completed.
The inventor finds that the prior arts have at least the following technical problems in the practical use process:
1. when the pipe is marked, the pipe needs to be manually taken and sent to a flaw detection probe, so that the action repeatability is high, and the labor is wasted;
2. after the pipes are marked, the pipes with defects need to be classified manually, so that the efficiency is low.
Disclosure of Invention
For overcoming the not enough of above-mentioned existence, the utility model discloses an inventor constantly reforms transform and innovate through long-term exploration attempt and many times's experiment and effort, provides an automatic tubular product defect marking device, and it can solve artifical inefficiency of taking, action repeatability height and need manual classification scheduling problem.
In order to realize the purpose, the utility model adopts the technical scheme that: an automatic pipe defect marking device comprises a rack, a marking device, a detection device, a servo motor, a guide device and a storage device, wherein the servo motor is connected with the guide device, the guide device is fixed on the rack and positioned between the marking device and the storage device and in front of the detection device, and the detection device, the marking device and the storage device are sequentially fixed on the rack along the movement direction of a pipe; the guide device comprises a belt seat bearing, a belt, a main belt pulley, a driven belt pulley and a driven shaft, the servo motor is connected with the main belt pulley, the main belt pulley is in transmission connection with the driven belt pulley through the belt, the driven belt pulley is connected with the other driven belt pulley through the driven shaft, and the belt seat bearing is installed on two sides of the driven belt pulley and fixed on the rack; the storage device is placed under the rack.
According to an automatic change tubular product defect mark device, its further preferred technical scheme is: the guiding device further comprises a roller and check rings, the roller wraps the driven shaft, and the check rings are located on the left side and the right side of the roller and fixed on the driven shaft.
According to an automatic change tubular product defect mark device, its further preferred technical scheme is: the roller is hourglass-shaped, and the surface material is rubber and plastic anti-skid fibers.
According to an automatic change tubular product defect mark device, its further preferred technical scheme is: the storage device is a cuboid storage box.
According to an automatic change tubular product defect mark device, its further preferred technical scheme is: the storage boxes are two and are sequentially arranged along the rack.
According to an automatic change tubular product defect mark device, its further preferred technical scheme is: the marking device, the detection device and the guide device are all fixed on the upper surface of the rack, and the servo motor is fixed on one side of the rack.
According to an automatic change tubular product defect mark device, its further preferred technical scheme is: the roller of the guiding device, the detection device and the marking opening of the marking device are positioned on the same horizontal line.
According to an automatic change tubular product defect mark device, its further preferred technical scheme is: the detection device comprises an electromagnetic eddy current flaw detector, an alternating current demagnetization coil and an ultrasonic flaw detector, wherein the electromagnetic eddy current flaw detector and the alternating current demagnetization coil are sequentially fixed on the rack along the motion direction of the pipe, and the ultrasonic flaw detector is fixed before the marking device.
According to an automatic change tubular product defect mark device, its further preferred technical scheme is: the guiding device is also fixed between the electromagnetic eddy current flaw detector, the alternating current demagnetization coil and the ultrasonic flaw detector.
According to an automatic change tubular product defect mark device, its further preferred technical scheme is: the marking device is a laser marking device.
Compared with the prior art, the technical scheme of the utility model have following advantage beneficial effect:
1. the servo motor drives the guide device to rotate, so that the pipes move forwards along the rack, each pipe is not required to be manually sent to a flaw detection probe, the repeated labor of machinery is reduced, and the efficiency is improved.
2. The speed of the guide device between the marking device and the storage device can be adjusted through the servo motor, the moving speed of the pipes can be controlled, the quality of the pipes is the same, the larger the speed is, the larger the inertia is, the farther the forward sliding distance is, the smaller the speed is, the smaller the inertia is, the closer the forward sliding is, the device is provided with the storage device, the defective and defect-free pipes can be classified by placing the storage device according to actual conditions, the efficiency is improved, and the labor waste is reduced.
Drawings
While the drawings for illustrating the embodiments of the present invention will be described briefly in order to more clearly illustrate the technical solution of the embodiments of the present invention, it should be understood that the following drawings only illustrate some embodiments of the present invention and therefore should not be considered as limiting the scope, and those skilled in the art can also obtain other related drawings based on the drawings without inventive efforts.
Fig. 1 is a plan view of the present invention.
Fig. 2 is a partial enlarged view of the conduction device of the present invention.
Fig. 3 is a partially enlarged view of a conduction device according to embodiment 2 of the present invention.
The labels in the figure are respectively: the marking device comprises a detection device 1, a marking device 2, a guide device 3, a storage device 4, a servo motor 5 and a rack 6; a belt bearing 31, a driven shaft 32, a main belt pulley 33, a driven belt pulley 34, a belt 35 and a roller 36.
Detailed Description
To make the objects, technical solutions and advantages of the present invention clearer, the technical solutions in the embodiments of the present invention are clearly and completely described below, and it is obvious that the described embodiments are some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention. Thus, the detailed description of the embodiments of the present invention provided below is not intended to limit the scope of the claimed invention, but is merely representative of selected embodiments of the present invention.
It should be noted that: like reference numbers and letters refer to like items in the following figures, and thus, once an item is defined in one figure, it may not be further defined and explained in subsequent figures.
Example 1:
as shown in fig. 1-2, the present embodiment includes a detection device 1, a marking device 2, a storage device 3, a servo motor 5, a frame 6, a pedestal bearing 31, a driven shaft 32, a main belt pulley 33, a secondary belt pulley 34 and a belt 35, the frame 6 is sequentially fixed with the detection device 1 and the marking device 2 according to the direction of the movement of the pipe, the storage device 3 is placed under the frame 6, the servo motor 5 is fixed on the frame and is in transmission connection with the main belt pulley 33, the main belt pulley 33 is in transmission connection with the secondary belt pulley 34 through the belt 35, the secondary belt pulley 34 is connected with another secondary belt pulley through the driven shaft 32, and the pedestal bearing 31 is installed on two sides of the secondary belt pulley 34 and fixed on the frame 6.
Example 2:
as shown in fig. 3, the present embodiment includes a detection device 1, a marking device 2, a storage device 3, a servo motor 5, a frame 6, a pedestal bearing 31, a driven shaft 32, a main pulley 33, a roller 36, a secondary pulley 34 and a belt 35, wherein the detection device 1 and the marking device 2 are sequentially fixed on the frame 6 according to the direction of the movement of the pipe, the storage device 3 is placed under the frame 6, the servo motor 5 is fixed on the frame 6 and is in transmission connection with the main pulley 33, the main pulley 33 is in transmission connection with the secondary pulley 34 through the belt 35, the secondary pulley 34 is connected with another secondary pulley through the driven shaft 32, the driven shaft is wrapped by the roller 36, the roller 36 is in an hourglass shape transversely placed, and the pedestal bearing 31 is installed on both sides of the secondary pulley 34 and fixed on the frame 6.
When the servo motor is used, the speed of the servo motor is adjusted, the servo motor rotates to drive the main belt pulley to rotate, the main belt pulley drives the driven belt pulley and the driven shaft to synchronously rotate to enable the pipe placed on the driven shaft to move forwards and sequentially pass through the detection device, the detection device transmits detected information to the marking device after detecting, the marking device marks the pipe according to the detected information, the servo motor is provided with a PLC system, after relevant parameters are set, the servo motor positioned between the marking device and the storage device is matched with the marking device, the marked pipe can be accelerated, the marked pipe can obtain a forward speed, the pipe without the mark is not accelerated, or the pipe without the mark is accelerated, and the marked pipe is not accelerated. After the pipe passes through the last guiding device, the pipe can do parabolic motion, the larger the speed is, the larger the inertia is, the smaller the speed is, the smaller the inertia is, the pipe with a forward speed can fall on a farther place, the pipe without a forward speed can fall on a closer place, the final position of the pipe can be calculated according to the height from the rack to the ground and the forward initial speed during specific operation, and then the storage device is placed, so that the pipes can be classified.
In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and to simplify the description, but do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore should not be construed as limiting the present invention.
In the present invention, unless otherwise expressly stated or limited, the terms "mounted," "connected," and "fixed" are to be construed broadly and may, for example, be fixedly connected, detachably connected, or integrally formed; can be mechanically or electrically connected; either directly or indirectly through intervening media, either internally or in any other relationship. The specific meaning of the above terms in the present invention can be understood according to specific situations by those skilled in the art.
The above is only a preferred embodiment of the present invention, and it should be noted that the above preferred embodiment should not be considered as limiting the present invention, and the protection scope of the present invention should be subject to the scope defined by the claims. It will be apparent to those skilled in the art that various modifications and enhancements can be made without departing from the spirit and scope of the invention, and such modifications and enhancements are intended to be within the scope of the invention.
Claims (10)
1. The utility model provides an automatic change tubular product defect mark device, includes the frame, beats mark device and detection device, its characterized in that: the device comprises a rack, a marking device, a storage device, a servo motor, a guide device and a storage device, wherein the servo motor is in transmission connection with the guide device, the guide device is fixed on the rack and is positioned between the marking device and the storage device and in front of the detection device, the marking device and the storage device are sequentially fixed on the rack along the movement direction of a pipe, and the storage device is placed below the rack; the guiding device comprises a belt seat bearing, a belt, a main belt pulley, a driven belt pulley and a driven shaft, the servo motor is connected with the main belt pulley, the main belt pulley is connected with the driven belt pulley in a belt transmission mode, the driven belt pulley is connected with another driven belt pulley through the driven shaft, and the belt seat bearing is installed on two sides of the driven belt pulley and fixed on the rack.
2. The automated pipe defect marking device of claim 1, wherein: the guiding device further comprises a roller and check rings, the roller wraps the driven shaft, and the check rings are located on the left side and the right side of the roller and fixed on the driven shaft.
3. The automated pipe defect marking device of claim 2, wherein: the roller is hourglass-shaped, and the surface material is rubber and plastic anti-skid fibers.
4. The automated pipe defect marking device of claim 1, wherein: the storage device is a cuboid storage box.
5. The automated pipe defect marking device of claim 4, wherein: the storage boxes are two and are sequentially arranged along the rack.
6. The automated pipe defect marking device of claim 1, wherein: the marking device, the detection device and the guide device are all fixed on the upper surface of the rack, and the servo motor is fixed on one side of the rack.
7. The automated pipe defect marking device of claim 1, wherein: the roller of the guiding device, the detection opening of the detection device and the marking opening of the marking device are positioned on the same horizontal line.
8. The automated pipe defect marking device of claim 1, wherein: the detection device comprises an electromagnetic eddy current flaw detector, an alternating current and direct current demagnetization coil and an ultrasonic flaw detector, wherein the electromagnetic eddy current flaw detector and the alternating current demagnetization coil are sequentially fixed on the rack along the motion direction of the pipe, and the ultrasonic flaw detector is fixed before the marking device.
9. The automated pipe defect marking apparatus of claim 8, wherein: the guiding device is also fixed between the electromagnetic eddy current flaw detector, the alternating current demagnetization coil and the ultrasonic flaw detector.
10. The automated pipe defect marking device of claim 1, wherein: the marking device is a laser marking device.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020861240.1U CN212944150U (en) | 2020-05-21 | 2020-05-21 | Automatic change tubular product defect mark device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020861240.1U CN212944150U (en) | 2020-05-21 | 2020-05-21 | Automatic change tubular product defect mark device |
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| Publication Number | Publication Date |
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| CN212944150U true CN212944150U (en) | 2021-04-13 |
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| CN202020861240.1U Active CN212944150U (en) | 2020-05-21 | 2020-05-21 | Automatic change tubular product defect mark device |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113245238A (en) * | 2021-05-13 | 2021-08-13 | 苏州迪宏人工智能科技有限公司 | Elbow welding flaw detection method, device and system |
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2020
- 2020-05-21 CN CN202020861240.1U patent/CN212944150U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113245238A (en) * | 2021-05-13 | 2021-08-13 | 苏州迪宏人工智能科技有限公司 | Elbow welding flaw detection method, device and system |
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Denomination of utility model: An automated pipe defect marking device Effective date of registration: 20230915 Granted publication date: 20210413 Pledgee: Chengdu financial holding Financing Guarantee Co.,Ltd. Pledgor: SICHUAN WANSHENGTONG INDUSTRIAL Co.,Ltd. Registration number: Y2023510000219 |