CN212932432U - Film production breakage monitoring device - Google Patents
Film production breakage monitoring device Download PDFInfo
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- CN212932432U CN212932432U CN202021759026.1U CN202021759026U CN212932432U CN 212932432 U CN212932432 U CN 212932432U CN 202021759026 U CN202021759026 U CN 202021759026U CN 212932432 U CN212932432 U CN 212932432U
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 24
- 238000012806 monitoring device Methods 0.000 title claims abstract description 22
- 238000012544 monitoring process Methods 0.000 claims abstract description 67
- 238000001514 detection method Methods 0.000 claims abstract description 23
- 230000005540 biological transmission Effects 0.000 claims abstract description 18
- 230000005611 electricity Effects 0.000 claims description 12
- 230000017525 heat dissipation Effects 0.000 claims description 8
- 238000005096 rolling process Methods 0.000 claims description 3
- 230000000694 effects Effects 0.000 abstract description 6
- 239000010408 film Substances 0.000 description 32
- 239000003086 colorant Substances 0.000 description 5
- 239000000428 dust Substances 0.000 description 3
- 239000000463 material Substances 0.000 description 2
- 230000005856 abnormality Effects 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000000151 deposition Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 150000002500 ions Chemical class 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 229920006284 nylon film Polymers 0.000 description 1
- 239000012788 optical film Substances 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 239000002985 plastic film Substances 0.000 description 1
- 229920006255 plastic film Polymers 0.000 description 1
- 229920006267 polyester film Polymers 0.000 description 1
- 239000005060 rubber Substances 0.000 description 1
- 239000000758 substrate Substances 0.000 description 1
- 230000000576 supplementary effect Effects 0.000 description 1
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- Investigating Materials By The Use Of Optical Means Adapted For Particular Applications (AREA)
Abstract
The utility model discloses a damaged monitoring devices of film production, the mounting panel comprises a mounting panel, the bottom surface fixedly connected with monitoring box of mounting panel, the symmetrical mount of bottom surface fixedly connected with of monitoring box, the bottom surface fixedly connected with detection light source of monitoring box, the bottom surface fixedly connected with camera of monitoring box, two fixedly connected with backup pad between the mount, the photochromic detection module of last fixed surface of backup pad is connected with. The utility model discloses in, set up the detection light source through the bottom at the monitoring case, can make the photochromic detection module of film below detect received photochromic, photochromic detection module will detect data transmission and send the controller, and the camera carries out real-time video recording simultaneously, and the controller transmits monitor terminal through transmission module, and monitor terminal detects the white light that appears in the data, then the film breakage appears, and record module takes notes, and alarm module reports to the police and suggests once, has improved the effect of monitoring.
Description
Technical Field
The utility model relates to a film field especially relates to a damaged monitoring devices of film production.
Background
The film is a thin and soft transparent sheet made of plastic, adhesive, rubber or other materials, and is scientifically explained as a two-dimensional material formed by depositing atoms, molecules or ions on the surface of a substrate, such as an optical film, a composite film, a superconducting film, a polyester film, a nylon film, a plastic film and the like, the film is widely used in the industries of electronics, machinery, printing and the like, the film can transmit the same light as the film per se and absorb other light, the reflection rule of light of an opaque object is to reflect the light of the same color and absorb light of other colors, the transmission rule of light of transparent objects is to transmit the light of the same color and absorb light of other colors, damage detection is needed during the production of the film to prevent flaw films from flowing into the market, and the damage monitoring in the current production of the film is usually carried out manually, the monitoring effect is poor, and monitoring leak appears easily, for this reason, we provide a film production breakage monitoring devices.
SUMMERY OF THE UTILITY MODEL
The utility model aims at solving the defects existing in the prior art and providing a film production damage monitoring device.
In order to achieve the above purpose, the utility model adopts the following technical scheme: the utility model provides a damaged monitoring devices of film production, includes the mounting panel, the bottom surface fixedly connected with monitoring box of mounting panel, the symmetrical mount of bottom surface fixedly connected with of monitoring box, the bottom surface fixedly connected with detection light source of monitoring box, the bottom surface fixedly connected with camera of monitoring box, two fixedly connected with backup pad between the mount, the last fixed surface of backup pad is connected with photochromic detection module, the inside fixed mounting of monitoring box has monitoring system.
The monitoring system comprises a protection circuit, a control power supply, an indicator lamp, a controller, a transmission module, a monitoring terminal, a recording module and an alarm module, wherein the control power supply is electrically connected with the controller through a wire, the controller is electrically connected with the transmission module through a wire, the transmission module is electrically connected with the monitoring terminal through a wire, the monitoring terminal is electrically connected with the recording module through a wire, the monitoring terminal is electrically connected with the alarm module through a wire, the photochromic detection module is electrically connected with the controller through a wire, and the camera is electrically connected with the controller through a wire.
As a further description of the above technical solution:
the equal fixedly connected with symmetrical fixed plate of the left and right sides face of mounting panel, every the mounting hole has all been seted up to the upper surface of fixed plate.
As a further description of the above technical solution:
the left and right sides face of the monitoring box is fixedly connected with handles, and each anti-skidding sleeve is sleeved on the outer surface of each handle.
As a further description of the above technical solution:
the front of monitoring box has the access panel through screw fixed mounting, the front fixedly connected with control panel of access panel, control panel passes through the wire and is connected with control power supply electricity.
As a further description of the above technical solution:
symmetrical heat dissipation windows are formed in the left side face and the right side face of the monitoring box, and each heat dissipation window is fixedly connected with a dust screen inside.
As a further description of the above technical solution:
symmetrical bearings are fixedly embedded in the inner side wall of each fixing frame, and the inner rings of the two groups of bearings are fixedly connected with a roller.
As a further description of the above technical solution:
the protection circuit is electrically connected with the control power supply through a lead, and the indicator light is electrically connected with the control power supply through a lead.
The utility model discloses following beneficial effect has: the monitoring device can be installed on a film production line by matching the mounting plate with the fixing plate, the device can be conveniently moved during installation by arranging handles on two sides of the monitoring box, the film can be contacted with the rolling shaft by matching the fixing frame with the bearing and the rolling shaft so as to be convenient for supporting the film and passing through the monitoring device, the detection light source is arranged at the bottom of the monitoring box, the light transmission rule of the film is utilized to transmit light with the same color and absorb light with other colors, the received light color can be detected by the light color detection module below the film, the detected data is transmitted to the controller by the light color detection module, meanwhile, the camera carries out real-time video recording, the controller is transmitted to the monitoring terminal by the transmission module, the monitoring terminal detects that white light rays appear in the data, the film is damaged, the recording module carries out recording, and the alarm module gives an alarm once, the monitoring effect is improved, and the problems that the existing film production damage monitoring is usually observed manually, the monitoring effect is poor, and monitoring leaks are easy to occur are solved.
Drawings
Fig. 1 is a front view of a monitoring box of a film production breakage monitoring device provided by the present invention;
fig. 2 is a side view of a monitoring box of a film production breakage monitoring device provided by the present invention;
fig. 3 is a cross-sectional view of a monitoring box of a film production damage monitoring device provided by the present invention;
fig. 4 is the utility model provides a damaged monitoring devices monitoring system's of film production schematic diagram.
Illustration of the drawings:
1. mounting a plate; 2. a monitoring system; 201. a protection circuit; 202. controlling a power supply; 203. an indicator light; 204. a controller; 205. a transmission module; 206. monitoring a terminal; 207. a recording module; 208. an alarm module; 3. a monitoring box; 4. an access panel; 5. a handle; 6. a fixed mount; 7. a bearing; 8. a fixing plate; 9. a control panel; 10. detecting a light source; 11. a roller; 12. a light color detection module; 13. a heat dissipation window; 14. a dust screen; 15. a camera; 16. and a support plate.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplification of description, but do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention; the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance, and furthermore, unless otherwise explicitly stated or limited, the terms "mounted," "connected," and "connected" are to be construed broadly and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood in specific cases to those skilled in the art.
Referring to fig. 1-4, the present invention provides an embodiment: the utility model provides a damaged monitoring devices of film production, includes mounting panel 1, the bottom surface fixedly connected with monitoring box 3 of mounting panel 1, the bottom surface fixedly connected with symmetrical mount 6 of monitoring box 3, the bottom surface fixedly connected with detection light source 10 of monitoring box 3, the bottom surface fixedly connected with camera 15 of monitoring box 3, fixedly connected with backup pad 16 between two mounts 6, the last fixed surface of backup pad 16 is connected with photochromic detection module 12, the inside fixed mounting of monitoring box 3 has monitoring system 2.
The monitoring system 2 comprises a protection circuit 201, a control power supply 202, an indicator lamp 203, a controller 204, a transmission module 205, a monitoring terminal 206, a recording module 207 and an alarm module 208, wherein the control power supply 202 is electrically connected with the controller 204 through a lead, the controller 204 is electrically connected with the transmission module 205 through a lead, the transmission module 205 is electrically connected with the monitoring terminal 206 through a lead, the monitoring terminal 206 is electrically connected with the recording module 207 through a lead, the monitoring terminal 206 is electrically connected with the alarm module 208 through a lead, the light color detection module 12 is electrically connected with the controller 204 through a lead, and the camera 15 is electrically connected with the controller 204 through a lead.
The symmetrical fixed plate 8 of the equal fixedly connected with of left and right sides face of mounting panel 1, the mounting hole has all been seted up to the upper surface of every fixed plate 8, can make things convenient for monitoring devices to install and fix, the equal fixedly connected with handle 5 of the left and right sides face of monitoring case 3, the surface of every handle 5 all overlaps and is equipped with the antiskid cover, can play supplementary effect when the device is installed, there is access panel 4 in monitoring case 3's front through screw fixed mounting, access panel 4's positive fixedly connected with control panel 9, control panel 9 passes through the wire and is connected with control power supply 202 electricity, can conveniently overhaul monitoring case 3 internal system, control panel 9 can play the effect that the control was set for.
Symmetrical heat dissipation window 13 has all been seted up to the left and right sides face of monitoring box 3, the equal fixedly connected with dust screen 14 in inside of every heat dissipation window 13, can play the dustproof effect of heat dissipation, the equal fixed bearing 7 that inlays of inside wall of every mount 6 has symmetrical bearing 7, the common fixedly connected with roller bearing 11 of inner circle of two sets of bearing 7, can be convenient for support the film, conveniently monitor, protection circuit 201 passes through the wire and is connected with control power supply 202 electricity, pilot lamp 203 passes through the wire and is connected with control power supply 202 electricity, can guarantee the stability of system.
The working principle is as follows: when in use, the fixing plate 8 is matched with the mounting plate 1, the detection device is mounted on a film production line, a produced module passes through the two fixing frames 6 at the bottom of the monitoring box 3, the film is contacted with the two rollers 11, the control panel 9 is operated to start the device, the detection light source 10 irradiates the film, the light color detection module 12 detects the light source penetrating through the film, the camera 15 transmits the video to the controller 204 in real time, the controller 204 transmits the video and the detection data to the monitoring terminal 206 through the transmission module 205, the monitoring terminal 206 analyzes according to the received data, the principle that the reflection rule of the opaque object to the light is that the opaque object reflects the light with the same color and absorbs the light with other colors is utilized, the transmission rule of the transparent object to the light is that the light with the same color and absorbs the light with other colors is utilized, when the transmission abnormality occurs, the monitoring terminal 206 starts the alarm module 208 to prompt once, and performs one recording through the recording module 207.
Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications and variations can be made in the embodiments or in part of the technical features of the embodiments without departing from the spirit and the scope of the invention.
Claims (7)
1. The utility model provides a damaged monitoring devices of film production, includes mounting panel (1), its characterized in that: the bottom surface of the mounting plate (1) is fixedly connected with a monitoring box (3), the bottom surface of the monitoring box (3) is fixedly connected with symmetrical fixing frames (6), the bottom surface of the monitoring box (3) is fixedly connected with a detection light source (10), the bottom surface of the monitoring box (3) is fixedly connected with a camera (15), a supporting plate (16) is fixedly connected between the two fixing frames (6), the upper surface of the supporting plate (16) is fixedly connected with a photochromic detection module (12), and the monitoring system (2) is fixedly mounted in the monitoring box (3);
monitoring system (2) are including protection circuit (201), control power supply (202), pilot lamp (203), controller (204), transmission module (205), monitor terminal (206), record module (207) and alarm module (208), control power supply (202) are connected through wire and controller (204) electricity, controller (204) are connected through wire and transmission module (205) electricity, transmission module (205) are connected through wire and monitor terminal (206) electricity, monitor terminal (206) are connected through wire and record module (207) electricity, monitor terminal (206) are connected through wire and alarm module (208) electricity, photochromic detection module (12) are connected through wire and controller (204) electricity, camera (15) are connected through wire and controller (204) electricity.
2. A film production breakage monitoring device according to claim 1, wherein: the symmetrical fixed plates (8) are fixedly connected to the left side face and the right side face of the mounting plate (1), and mounting holes are formed in the upper surface of each fixed plate (8).
3. A film production breakage monitoring device according to claim 1, wherein: the left side surface and the right side surface of the monitoring box (3) are fixedly connected with handles (5), and each anti-skidding sleeve is sleeved on the outer surface of each handle (5).
4. A film production breakage monitoring device according to claim 1, wherein: the front of monitoring box (3) is through screw fixed mounting have access panel (4), the front fixedly connected with control panel (9) of access panel (4), control panel (9) are connected with control power supply (202) electricity through the wire.
5. A film production breakage monitoring device according to claim 1, wherein: symmetrical heat dissipation windows (13) are formed in the left side face and the right side face of the monitoring box (3), and a dustproof net (14) is fixedly connected inside each heat dissipation window (13).
6. A film production breakage monitoring device according to claim 1, wherein: symmetrical bearings (7) are fixedly inlaid in the inner side wall of each fixing frame (6), and the inner rings of the two groups of bearings (7) are fixedly connected with rolling shafts (11) together.
7. A film production breakage monitoring device according to claim 1, wherein: the protection circuit (201) is electrically connected with the control power supply (202) through a lead, and the indicator lamp (203) is electrically connected with the control power supply (202) through a lead.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021759026.1U CN212932432U (en) | 2020-08-21 | 2020-08-21 | Film production breakage monitoring device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021759026.1U CN212932432U (en) | 2020-08-21 | 2020-08-21 | Film production breakage monitoring device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN212932432U true CN212932432U (en) | 2021-04-09 |
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ID=75299659
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202021759026.1U Active CN212932432U (en) | 2020-08-21 | 2020-08-21 | Film production breakage monitoring device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN212932432U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117074423A (en) * | 2023-10-16 | 2023-11-17 | 江苏图恩视觉科技有限公司 | Film defect detection system and working method thereof |
-
2020
- 2020-08-21 CN CN202021759026.1U patent/CN212932432U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117074423A (en) * | 2023-10-16 | 2023-11-17 | 江苏图恩视觉科技有限公司 | Film defect detection system and working method thereof |
| CN117074423B (en) * | 2023-10-16 | 2023-12-12 | 江苏图恩视觉科技有限公司 | Film defect detection system and working method thereof |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CP03 | Change of name, title or address | ||
| CP03 | Change of name, title or address |
Address after: 528300 No.5, No.2 Road, Guanghua District, Qijiao Industrial Park, Xingtan town, Shunde District, Foshan City, Guangdong Province Patentee after: Guangdong anzhongqiang Technology Co.,Ltd. Address before: 528300 No.1, No.5, No.2 Road, Guanghua District, Qijiao Industrial Park, Xingtan town, Shunde District, Foshan City, Guangdong Province (address declaration) Patentee before: Guangdong Shunde anzhongqiang Film Co.,Ltd. |
|
| CP03 | Change of name, title or address | ||
| CP03 | Change of name, title or address |
Address after: 528131, No. 22-33 Huijin Road, Baini Town, Sanshui District, Foshan City, Guangdong Province (Residence Declaration) Patentee after: Guangdong anzhongqiang Technology Co.,Ltd. Country or region after: China Address before: 528300 No.5, No.2 Road, Guanghua District, Qijiao Industrial Park, Xingtan town, Shunde District, Foshan City, Guangdong Province Patentee before: Guangdong anzhongqiang Technology Co.,Ltd. Country or region before: China |