CN212923627U - One-card loading system for cement clinker - Google Patents
One-card loading system for cement clinker Download PDFInfo
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- CN212923627U CN212923627U CN202020822553.6U CN202020822553U CN212923627U CN 212923627 U CN212923627 U CN 212923627U CN 202020822553 U CN202020822553 U CN 202020822553U CN 212923627 U CN212923627 U CN 212923627U
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Abstract
The utility model provides a be used for cement clinker all-purpose card loading system, belongs to cement loading technical field, and it includes: the system comprises a vehicle information unit, an all-purpose card, a control unit and a feeding unit; the vehicle information unit is respectively connected with the one-card and the control unit, the one-card is connected with the control unit, and the control unit is connected with the feeding unit in a control mode; the vehicle information unit for entering the vehicle information comprises a metering module and a setting module; the all-purpose card receives and stores the vehicle information transmitted by the vehicle information unit; the feeding unit for charging the vehicle comprises a feeding speed, a feeding time and a feeding switch; the control unit comprises a controller, and a metering unit, an analysis unit and a remote control unit which are respectively connected with the controller; the controller is respectively connected with the vehicle information unit and the all-purpose card and used for information interaction. The system is simple in structure, capable of monitoring the vehicle and the loading condition in real time, high in loading efficiency, safe and convenient.
Description
Technical Field
The utility model belongs to the technical field of the cement loading technique and specifically relates to a be used for cement clinker all-purpose card loading system.
Background
Because the vehicle overload inspection is more and more strict, when the takeaway clinker is delivered in bulk in the clinker warehouse, no metering equipment is required for loading, so that the loading is often overloaded or less loaded, and a driver has to drive the vehicle to a clinker greenhouse to unload redundant parts or remove the redundant parts, so that the delivery speed is influenced, the environment is polluted, and the consumption of manpower and mechanical equipment is also caused.
Therefore, there is a need for a one-card loading system for cement clinker to solve the above problems.
SUMMERY OF THE UTILITY MODEL
In order to avoid the problems, the one-card loading system for the cement clinker is provided, is simple in structure, can monitor the vehicle and the loading condition in real time, and is high in loading efficiency, safe and convenient.
The utility model provides a pair of be used for cement clinker all-purpose card loading system, include: the system comprises a vehicle information unit, an all-purpose card, a control unit and a feeding unit; the vehicle information unit is respectively connected with the one-card and the control unit, the one-card is connected with the control unit, and the control unit is connected with the feeding unit in a control mode;
the vehicle information unit for inputting vehicle information comprises a metering module and a setting module, wherein the metering module is used for metering and weighing vehicles, the setting module is used for inputting license plate numbers and wagon weights of the vehicles and setting material information to be loaded, and the metering module directly transmits the weighed weight of the vehicles to the setting module;
the one-card receives and stores the vehicle information transmitted by the vehicle information unit, wherein the vehicle information comprises a license plate number, a wagon weight and material information;
the feeding unit for loading materials to the vehicle comprises a feeding speed, a feeding time and a feeding switch, wherein the feeding speed and the feeding time are used for detecting the speed and the time of loading materials, and the feeding switch is used for controlling the size of the loading material switch;
the control unit comprises a controller, and a metering unit, an analysis unit and a remote control unit which are respectively connected with the controller; the controller is respectively connected with the vehicle information unit and the all-purpose card and used for information interaction; the metering unit is used for metering the weight of the vehicle from the front of the loading vehicle to the end of the loading vehicle, and the analyzing unit is used for analyzing and comparing whether the information in the all-purpose card is matched with the information transmitted by the vehicle information unit and analyzing and comparing the metered weight of the metering unit and the feeding data of the feeding unit; the remote control unit is connected with the feeding unit through the controller control, and the remote control unit controls the size of a feeding switch.
Preferably, the vehicle information unit comprises an analysis module and an information storage module, and the analysis module is used for analyzing and comparing data information of the vehicle information unit, the all-purpose card and the control unit; the information storage module is used for storing information transmitted by the vehicle information unit, the all-purpose card and the control unit.
Preferably, the vehicle information unit comprises an alarm module.
Preferably, the one-card includes a time module.
Preferably, the control unit comprises a setting unit and an alarm unit, and the setting unit is used for setting feeding data of the materials and is connected with the feeding unit through the controller.
Preferably, the controller is connected with a brake unit, and the brake unit emergently controls the on and off of the feeding switch.
Compared with the prior art, the utility model discloses following beneficial effect has:
1. the blanking speed is adjustable: firstly, the weight and the speed of the material are measured by the feeding unit, the instantaneous flow is calculated, and compared with the given flow, the PID adjustment is carried out to control the size of a feeding switch, so that the effect of adjusting the blanking speed is achieved. Secondly, when the loading amount is less than the blanking intermediate amount, the adjustment is carried out according to the quick given flow; when the loading amount is larger than the blanking intermediate amount, the adjustment is carried out according to the slow given flow.
2. The loading amount can be set as follows: the method is characterized in that the blanking amount is preset, and when the accumulated amount reaches the set blanking amount, the system automatically closes the feeding switch to fulfill the aim of quantitative blanking and loading.
3. Carrying out information interaction through the one-card: the driver can load the vehicle by himself without the problem of misloading.
4. Remote control operation: the remote control unit is used for carrying out operations such as loading amount setting, starting and stopping, pausing and the like, so that an operator can conveniently move, observe and operate.
The phenomenon of more or less loading can not occur after the system is set to operate, the loading error is not more than +/-1 percent, and the overload and overrun management requirement of the traffic transportation and management department is met.
Drawings
Fig. 1 is a schematic structural diagram of a one-card loading system for cement clinker according to a preferred embodiment of the present invention.
Detailed Description
The technical solution of the present invention will be clearly and completely described with reference to the accompanying drawings. In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplification of description, but do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present invention, it is to be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood in specific cases to those skilled in the art.
As shown in fig. 1, the all-purpose card loading system for cement clinker provided by this embodiment includes: the system comprises a vehicle information unit, an all-purpose card, a control unit and a feeding unit; the vehicle information unit is respectively connected with the one-card and the control unit, the one-card is connected with the control unit, and the control unit is connected with the feeding unit in a control mode.
As shown in fig. 1, the vehicle information unit is used for inputting vehicle information, and includes a metering module and a setting module, the metering module is used for metering and weighing a vehicle, the setting module is used for inputting license plate number and wagon weight of the vehicle and setting material information to be loaded, such as material variety and material amount to be loaded, and the metering module directly transmits the weighed vehicle weight to the setting module. When the vehicle is loaded, the vehicle information needs to be checked, measured and set, so that the vehicle information can be conveniently managed and checked in the later period; and meanwhile, the system can be used for checking and verifying when the vehicle leaves the factory.
Meanwhile, the one-card receives and stores the vehicle information transmitted by the vehicle information unit, wherein the vehicle information comprises license plate numbers, wagon weights and material information, and the one-card comprises a data storage module and card numbers. The one-card-powered vehicle can check and check the vehicle data information by checking the data of the one-card-powered vehicle in real time after storing the information, and the one-card-powered vehicle is clear, simple and convenient. The all-purpose card also comprises a time module for recording time data of vehicle information change so as to facilitate follow-up tracking.
As shown in fig. 1, the feeding unit includes a feeding speed, a feeding time and a feeding switch, and the feeding unit is used for loading the vehicle with materials. The feeding speed and the feeding time are used for detecting the speed and the time of the loading materials, and the feeding switch is used for controlling the size of the loading material switch, so that the loading of each vehicle can be accurately carried out, and the loading materials can be accurately controlled.
Meanwhile, the control unit comprises a controller, and a metering unit, an analyzing unit and a remote control unit which are respectively connected with the controller. The controller is respectively connected with the vehicle information unit and the all-purpose card and used for information interaction; the metering unit is used for metering the weight of the vehicle from the front of the loading vehicle to the end of the loading vehicle, and the analyzing unit is used for analyzing and comparing whether the information in the all-purpose card is matched with the information transmitted by the vehicle information unit and analyzing and comparing the metered weight of the metering unit and the feeding data of the feeding unit; the remote control unit is connected with the feeding unit through the controller control, and the remote control unit controls the size of a feeding switch.
Before loading, the controller receives vehicle data information on the card, compares the vehicle data information with information received from the vehicle information unit, checks the vehicle data information, and controls the feeding unit to carry out loading operation until the loading of the material is finished. During the period, the metering unit and the analyzing unit monitor and analyze the weight of the vehicle and the loaded material weight of the feeding unit in real time, so that the vehicle loading operation can be accurately carried out.
Further, the control unit comprises a setting unit and an alarm unit, the setting unit is used for setting feeding data of materials such as material types and material quantities, and then the feeding unit is connected through the controller in a control mode. Meanwhile, the controller is connected with a braking unit, and the braking unit emergently controls the feeding switch to be turned on and off and can be used for emergency closing in an emergency state.
Further, the vehicle information unit comprises an analysis module and an information storage module, wherein the analysis module is used for analyzing and comparing data information of the vehicle information unit, the all-purpose card and the control unit; data information monitoring and checking are carried out when the loading is finished leaving the factory, the factory can be separated after the fact that no errors exist is confirmed, the whole process is convenient and fast, the checking and tracking are convenient, and the loading efficiency is greatly improved. Meanwhile, the information storage module is used for storing information transmitted by the vehicle information unit, the all-purpose card and the control unit; the vehicle information unit comprises an alarm module, and plays a role in warning when the information is not matched or inconsistent.
In the actual production operation process of the system, the feeding unit performs feeding action, the feeding switch is turned on, the gravity of the material acts on the load sensor, the load sensor converts the stressed force into an electric signal, the electric signal is converted into a digital signal through the MODBUS module, and the digital signal is transmitted to the controller; meanwhile, a speed measuring encoder measures speed pulses and outputs real-time feeding speed to a high-speed pulse measuring port of the controller; the analysis unit obtains the instantaneous flow by carrying out operation processing on the weight and speed signals. The analysis unit compares the instantaneous flow with the given flow, calculates the difference between the instantaneous flow and the given flow, outputs a control value to adjust the rotating speed of the frequency converter through a PID algorithm, namely adjusts the size of the feeding switch, and achieves the control effect of adjusting the blanking speed.
The analysis unit accumulates the instantaneous flow to obtain the real-time loading amount, and meanwhile, the program is internally provided with a quick given flow and a slow given flow, and when the loading amount is smaller than the intermediate amount, the feeder feeds materials at the quick given flow; when the loading amount is larger than the intermediate amount, the feeder feeds materials at a slow given flow rate; when the loading amount is more than or equal to the set amount, the feeding machine stops.
Another convenience, firstly, an all-purpose card reader and an all-purpose card server are arranged, and the all-purpose card reader is connected with the controller through an RS485 interface; and the one-card server is connected with the controller through a TCP/IP interface. After the IC card (or the ID card) is swiped, the card number is transmitted to the controller through the card reader, the controller transmits the IC card number to the one-card server, the one-card server compares the data of the card entering the factory and opening the card with the variety and the lane of the loaded material, namely the data is compared with the data transmitted by the vehicle information unit, if the data is correct, a signal of 'allowing loading' is given, and if the data is wrong, a signal of 'forbidding loading' is given; and the one-card server transmits signals of license plate numbers, material varieties, permission of loading and the like to the controller. And (4) automatically loading after the driver observes and checks the signals on the touch screen. Meanwhile, in the arrangement, the remote control unit can carry out remote control operation, and a loading operator carries out remote control, so that the loading accuracy and the loading safety are improved.
Novel solutions, not limitations thereof; although the present invention has been described in detail with reference to the foregoing embodiments, it should be understood by those skilled in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some or all of the technical features may be equivalently replaced; such modifications and substitutions do not depart from the spirit and scope of the present invention.
Claims (6)
1. A be used for cement clinker all-purpose card loading system which characterized in that includes: the system comprises a vehicle information unit, an all-purpose card, a control unit and a feeding unit; the vehicle information unit is respectively connected with the one-card and the control unit, the one-card is connected with the control unit, and the control unit is connected with the feeding unit in a control mode;
the vehicle information unit for inputting vehicle information comprises a metering module and a setting module, wherein the metering module is used for metering and weighing vehicles, the setting module is used for inputting license plate numbers and wagon weights of the vehicles and setting material information to be loaded, and the metering module directly transmits the weighed weight of the vehicles to the setting module;
the one-card receives and stores the vehicle information transmitted by the vehicle information unit, wherein the vehicle information comprises a license plate number, a wagon weight and material information;
the feeding unit for loading materials to the vehicle comprises a feeding speed, a feeding time and a feeding switch, wherein the feeding speed and the feeding time are used for detecting the speed and the time of loading materials, and the feeding switch is used for controlling the size of the loading material switch;
the control unit comprises a controller, and a metering unit, an analysis unit and a remote control unit which are respectively connected with the controller; the controller is respectively connected with the vehicle information unit and the all-purpose card and used for information interaction; the metering unit is used for metering the weight of the vehicle from the front of the loading vehicle to the end of the loading vehicle, and the analyzing unit is used for analyzing and comparing whether the information in the all-purpose card is matched with the information transmitted by the vehicle information unit and analyzing and comparing the metered weight of the metering unit and the feeding data of the feeding unit; the remote control unit is connected with the feeding unit through the controller control, and the remote control unit controls the size of a feeding switch.
2. The one-card loading system for cement clinker aggregate as recited in claim 1, wherein: the vehicle information unit comprises an analysis module and an information storage module, and the analysis module is used for analyzing and comparing data information of the vehicle information unit, the one-card and the control unit; the information storage module is used for storing information transmitted by the vehicle information unit, the all-purpose card and the control unit.
3. The one-card loading system for cement clinker aggregate as recited in claim 2, wherein: the vehicle information unit includes an alarm module.
4. The one-card loading system for cement clinker aggregate as recited in claim 1, wherein: the one-card comprises a time module.
5. The one-card loading system for cement clinker aggregate as recited in claim 1, wherein: the control unit comprises a setting unit and an alarm unit, and the setting unit is used for setting feeding data of materials and is connected with the feeding unit through the controller in a control mode.
6. The one-card loading system for cement clinker aggregate as recited in claim 1, wherein: the controller is connected with a brake unit, and the brake unit emergently controls the on and off of the feeding switch.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020822553.6U CN212923627U (en) | 2020-05-18 | 2020-05-18 | One-card loading system for cement clinker |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020822553.6U CN212923627U (en) | 2020-05-18 | 2020-05-18 | One-card loading system for cement clinker |
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| CN212923627U true CN212923627U (en) | 2021-04-09 |
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| CN202020822553.6U Active CN212923627U (en) | 2020-05-18 | 2020-05-18 | One-card loading system for cement clinker |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113184571A (en) * | 2021-05-24 | 2021-07-30 | 中建材（合肥）粉体科技装备有限公司 | Control method of cement clinker bulk discharging control device |
| CN113511525A (en) * | 2021-09-15 | 2021-10-19 | 潍坊欣龙生物材料有限公司 | Intelligent on-line monitoring method for material unloading |
-
2020
- 2020-05-18 CN CN202020822553.6U patent/CN212923627U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113184571A (en) * | 2021-05-24 | 2021-07-30 | 中建材（合肥）粉体科技装备有限公司 | Control method of cement clinker bulk discharging control device |
| CN113511525A (en) * | 2021-09-15 | 2021-10-19 | 潍坊欣龙生物材料有限公司 | Intelligent on-line monitoring method for material unloading |
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