CN212923204U - Vibration disk for vibration material distribution equipment and vibration material distribution equipment - Google Patents
Vibration disk for vibration material distribution equipment and vibration material distribution equipment Download PDFInfo
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- CN212923204U CN212923204U CN202020963903.0U CN202020963903U CN212923204U CN 212923204 U CN212923204 U CN 212923204U CN 202020963903 U CN202020963903 U CN 202020963903U CN 212923204 U CN212923204 U CN 212923204U
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Abstract
The utility model discloses a vibration disc for vibration material-separating equipment and vibration material-separating equipment, relating to the technical field of automatic production and vibration material-separating; the vibrating disc comprises a material conveying assembly and a material distributing assembly; the body of the material conveying assembly is of a cylindrical structure with an opening at the upper part, and comprises a side wall and a chassis arranged below the side wall; the chassis is of an umbrella-shaped structure with the height gradually decreasing from the middle to the periphery; the material conveying assembly further comprises a material conveying rail, and the material conveying rail is spirally and upwards arranged along the inner wall of the side wall; the feeding end at the bottom of the conveying track is abutted against the position, close to the peripheral edge, of the chassis and abutted against the surface of the chassis; the chassis surface and the surface of fortune material track all are provided with anti-skidding structure. The utility model discloses a vibration is vibration dish and vibration feed divider for feed divider can carry out the branch material of material fast and the efficient.
Description
Technical Field
The utility model relates to an automated production, vibration divide material technical field, concretely relates to vibrate vibration dish and vibration material distribution equipment that divides material usefulness to soft material.
Background
The vibration disc for vibration material separation is an auxiliary feeding equipment for automatic assembling or automatic processing machine, it can arrange various materials in order, and can be matched with automatic assembling equipment to assemble various portions of product into a complete product, or can be matched with automatic processing machine to implement processing of workpiece, so that it can be extensively used in the manufacturing industries of electronics, hardware, plastics, medical equipment, food, toy and daily articles, etc. and can meet the requirements of directional sorting of product, and can also be used for sorting, detection, counting and packaging, etc. so that it is a modern high-tech product. However, the vibration plate can only distinguish materials with obvious directional characteristics, and the material distribution efficiency of materials with tiny directional characteristics and soft materials is extremely low; and the materials with opposite directions vibrate in the vibration disk for a plurality of times, and the damage of the materials can be caused. In order to overcome the problem of reverse direction of output materials, the existing manufacturers adopt a method of distributing materials by a vibrating disk and a CCD (charge coupled device), although the method can distinguish the positive direction and the negative direction of the materials, the reverse materials are blown off in the vibrating disk for many times and can damage the materials, and the method has higher cost, more complex debugging and maintenance and weak environmental adaptability; and at this moment, CCD is divided, the supplies have already been delivered to and divided a step after the group of the process, if find the reversal, will need to divide the material again, divide the efficiency of material to be inferior.
In addition, the surface of some materials is more smooth (for example, soft material), and when the material was exported in the vibration of current vibration dish, the frictional force between material and the vibration dish was little, can produce the problem at the bottom of the branch material efficiency of material.
SUMMERY OF THE UTILITY MODEL
The first purpose of the utility model is to provide a vibrating disk for vibrating material-separating equipment with high material-separating efficiency; the utility model discloses a first purpose is realized through following technical scheme:
a vibration disk for vibration material distribution equipment is used for vibration material distribution of soft materials and comprises a material conveying assembly and a material distribution assembly; the body of the material conveying assembly is of a cylindrical structure with an opening at the upper part, and comprises a side wall and a chassis arranged below the side wall; the chassis is characterized in that the chassis is of an umbrella-shaped structure with the height gradually decreasing from the middle to the periphery; the material conveying assembly further comprises a material conveying rail, and the material conveying rail is spirally and upwards arranged along the inner wall of the side wall; the feeding end at the bottom of the conveying track is abutted against the position, close to the peripheral edge, of the chassis and abutted against the surface of the chassis; the chassis surface and the surface of fortune material track all are provided with anti-skidding structure.
In particular, the chassis is controlled to rotate around the central shaft of the chassis, and the spiral upward direction of the material conveying track is consistent with the rotation direction of the chassis.
Specifically, the anti-slip structure comprises a plurality of protrusions and grooves which are arranged in a staggered mode, and the protrusions and the grooves are arranged in a staggered mode around the rotation direction of the chassis.
Further, a discharging structure allowing only one soft material to pass through is arranged at the discharging end of the conveying track.
Further, the material distributing device also comprises a material distributing component; the material distributing assembly comprises a material distributing rail, and the discharge end of the material conveying rail is connected with the feed end of the material distributing rail; the material distributing track is arranged around the body of the material conveying assembly in a gradually downward gradient manner, and is an arc track; the material distributing rail comprises a shaping structure for adjusting the arrangement direction of the soft materials.
Further, the distributing rail is also provided with a surface dividing structure which only allows the soft material facing upwards to pass through.
Furthermore, the discharge end of the material distribution rail is also provided with a turnover structure for turning the soft material to be upward from the back; the turnover structure is arranged close to the discharge end of the material distribution rail.
The second purpose of the utility model is to provide a vibration material-distributing device with high material-distributing efficiency; the utility model discloses a second purpose is realized through following technical scheme:
a vibration material distribution device is characterized by comprising a direct vibration component, a material component to be taken and a vibration disc of the first-purpose technical scheme; the direct vibration assembly comprises a direct vibration track, and the feeding end of the direct vibration track is connected with the discharging end of the material distribution track; the material waiting component comprises a material waiting positioning groove for receiving and positioning the soft material output by the straight vibration rail.
Furthermore, a feeding end of the straight vibration track is provided with a first detection mechanism for detecting whether the straight vibration track is blocked.
Furthermore, the component for taking the materials further comprises a second detection mechanism and a third detection mechanism, wherein the second detection mechanism is used for checking whether the front and back directions of the soft materials in the positioning groove for taking the materials are accurate, and the third detection mechanism is used for detecting whether the soft materials are arranged in the positioning groove for taking the materials.
The utility model has the advantages of:
the utility model discloses a vibration disk for vibration material-distributing equipment and vibration material-distributing equipment, which can distribute materials quickly and efficiently; the anti-slip structure can increase the contact friction force of the materials on the vibration disc, so that the materials are prevented from sliding downwards to improve the output efficiency; and the rotating arrangement of the chassis can also improve the output efficiency of the materials.
Drawings
Fig. 1a is a front perspective view of a sealing rubber gasket provided in an embodiment of the present invention;
fig. 1b is a perspective view of the reverse side of the sealing rubber pad provided by the embodiment of the present invention;
fig. 2 is a schematic structural diagram of a vibrating material-distributing device and a feeding assembly for feeding material to a main device (ink cartridge assembling device) according to an embodiment of the present invention;
fig. 3 is an enlarged view of a portion a of fig. 2;
fig. 4 is a sectional view of the vibrating material-distributing device and a feeding assembly for feeding the main device (ink cartridge assembling device) according to an embodiment of the present invention;
the reference numbers illustrate:
10-sealing rubber cushion, 11-front end, 12-rear end and 13-positioning column;
21-side wall, 22-chassis, 23-material conveying track, 24-material feeding end and 25-material discharging structure;
31-a material distribution track, 33-a facet structure, 34-a first shaping structure, 35-a second shaping structure, 36 and a turnover structure;
41-a straight vibration track, 42-a first detection mechanism and 45-a second vibration mechanism;
51-material waiting positioning groove, 52-second detection mechanism and 53-third detection mechanism.
60-feeding mechanical arm.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings and specific embodiments.
For convenience of explanation, the present application defines upper, lower, left, right, front, rear, and the like orientations, and the definitions of the orientations are intended to determine relative positional relationships between the devices, components, and parts in the present application and are not intended to limit actual orientations of the devices, components, and parts in production, use, sale, and the like.
It is noted that, unless otherwise indicated, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs.
In the production of the application ink cartridge, the embodiment provides a sealing rubber pad (i.e. a soft material) for the ink cartridge assembling device as an example, and it is right to describe the technical solution of the present invention in detail.
The sealing rubber pad of the embodiment is a soft component with the front end and the rear end having different structural features and the front surface and the back surface also having different structural features; the structure of the sealing rubber pad 10 is schematically shown in conjunction with fig. 1a and 1 b; wherein fig. 1a is a front view of the sealing rubber mat 10, and fig. 1b is a back view of the sealing rubber mat 10; the front end 11 of the sealing rubber pad 10 is smaller than the rear end 12 thereof, and the front surface of the sealing rubber pad 10 is provided with at least one positioning column 13 protruding out of the front surface thereof.
With reference to fig. 2, the present embodiment provides a vibrating material distribution device for the sealing rubber pads 10, which is used for automatically distributing the sealing rubber pads 10, so as to provide the sealing rubber pads 10 with the back surface facing upward and the front end 11 facing leftward for the assembly device of the ink cartridge.
The vibrating material distributing device of the embodiment comprises a vibrating disc, a direct vibrating assembly, a material component to be taken and a control device (not shown in the figure).
The vibrating disc comprises a material conveying assembly and a material distributing assembly; the body of the material conveying assembly is a cylindrical structure with an opening at the upper part, and with reference to fig. 3, the body of the material conveying assembly comprises a side wall 21 and a chassis 22 installed below the side wall 21; the chassis 22 is an umbrella-shaped structure with the height gradually decreasing from the middle to the periphery, so that the sealing rubber mat 10 is favorably diffused to the periphery of the chassis 22; the material conveying assembly comprises a material conveying rail 23, and the material conveying rail 23 is spirally upwards arranged around the inner wall of the side wall 21 of the material conveying assembly; a feeding end 24 at the bottom of the material conveying track 23 abuts against the surface of the chassis 22 at the edge part of the chassis 22 close to the periphery; the chassis 22 is controlled to rotate counterclockwise around a central axis thereof, a spiral upward direction of the material conveying track 23 is consistent with a rotation direction of the chassis 22 (i.e., a counterclockwise direction), and the rotating chassis 22 can drive the sealing rubber gasket 10 to move counterclockwise, so as to accelerate the efficiency of conveying the sealing rubber gasket 10 onto the material conveying track 23. In other embodiments, the chassis 22 may also be controlled to rotate clockwise around its central axis, and at this time, the spiral upward direction of the material conveying track 23 is also clockwise, and the specific situation is flexibly set as required.
The surface of the chassis 22 and the surface of the material conveying track 23 are both provided with anti-skid structures; the setting of antiskid structure can increase the contact friction force on sealed cushion 10 and chassis 22 and fortune material track 23, is favorable to dispersing sealed cushion 10 one by one to accelerate the transport of sealed cushion 10 material.
In this embodiment, the anti-slip structure is a plurality of protrusions and grooves arranged in a staggered manner, and the protrusions and the grooves are arranged in a staggered manner on the surfaces of the chassis 22 and the material conveying rail 23 around the rotation direction of the chassis 22. The anti-slip structure is not limited to the structure disclosed in the embodiment, and in other embodiments, the anti-slip structure may be formed by disposing a plurality of anti-slip bumps at intervals on each surface, or roughening each surface; it should be noted that the prior art can increase the contact friction force in the manner of the anti-skid structure of the present invention.
The discharge end of the material conveying rail 23 is provided with a discharge structure 25 which only allows one sealing rubber mat 10 to pass through; specifically, the discharging structure 25 is a slope that is inclined slowly toward the periphery of the material conveying rail 23, the width of the discharging structure 25 is gradually reduced from the feeding side to the discharging side, and the width of the discharging side is slightly larger than the width of one sealing rubber gasket 10, so that only one sealing rubber gasket 10 can pass through at a time; because sealed cushion 10 when the pan feeding end 24 of fortune material track 23 got into fortune material track, there is the condition that a plurality of sealed cushions 10 got into simultaneously, if do not part each sealed cushion, can cause sealed cushion 10 to pile up and be unfavorable for the follow-up ejection of compact to sealed cushion, each sealed cushion 10 is through arranging behind the material structure 25, arrange each sealed cushion 10 of the discharge side of material structure 25 and queue in proper order and continue to advance forward, sealed cushion 10 that does not have through arranging material structure 25 can fall into down on the chassis 22.
With reference to fig. 2, the material distributing assembly includes a material distributing rail 31, the material feeding end of the material distributing rail 31 is connected to the material discharging end of the material transporting rail 23, the material distributing rail 31 is an arc-shaped rail surrounding the body of the material transporting assembly, the slope of the arc-shaped rail gradually decreases downwards, which is beneficial to faster advance of the sealing rubber mat 10, and speeds up the material distributing rhythm. The surface of the material distributing track can also be provided with an anti-skid structure of the structure.
The material distributing rail 31 is arranged from the feeding end to the discharging end at intervals: the sealing rubber mat comprises a facet structure 33 allowing only the sealing rubber mat 10 facing upwards to pass through, a first shaping structure 34 and a second shaping structure 35 for adjusting the arrangement direction of the sealing rubber mat 10, and a turn-over structure 36 for turning over the sealing rubber mat 10 facing upwards.
The facet structure 33 distinguishes the micro-features (such as the positioning pillars on the front surface) on the sealing rubber pad 10, so as to continue to advance the sealing rubber pad 10 with the front surface facing upward, and the unwanted sealing rubber pad 10 falls to the bottom plate 22 and is redistributed again. The structure of the facet structure 33 is set to be different in the art according to the specific structure of the soft material to be distributed, the design method of the structure is a conventional method in the art, and the specific structure of the facet structure 33 is not described in detail here.
The material passing width (width allowing the sealing rubber mat 10 to pass through) at the two shaping structures is slightly larger than the width of the sealing rubber mat 10, so that the sealing rubber mat 10 can pass through the two shaping structures and then the direction on the material distribution rail is consistent, that is, the length direction of the sealing rubber mat 10 is arranged along the length direction of the material distribution rail.
The turn-over structure 36 is used for turning over each sealing rubber pad 10, so that the sealing rubber pad 10 passing through the turn-over structure 36 is in a posture with the reverse side upward, and the requirements of the assembly of the ink cartridge on the reverse side and the reverse side of the sealing rubber pad 10 are met.
In other embodiments, if the soft material to be distributed has no front and back distinguishing features, the distribution track may not be provided with the splitting structure and the turning structure, and only the shaping structure is provided to allow each material to pass through the distribution track in order.
The direct vibration assembly comprises a direct vibration rail 41, a first detection mechanism 42 and a second vibration mechanism 45; the material waiting component comprises a material waiting positioning groove 51, a second detection mechanism 52 and a third detection mechanism 53; the feeding end of the direct vibration rail 41 is connected with the discharging end of the material distribution rail 31; the inlet of the material-waiting positioning groove 51 is connected with the discharge end of the straight vibration rail 41, and the material-waiting positioning groove 51 is used for receiving and positioning one sealing rubber mat 10 output from the forefront of the straight vibration rail 41; the shape of the end of the to-be-taken material positioning groove 51 is matched with the shape of the sealing rubber mat 10 in the forward direction of the front end 11, so that the front end of the sealing rubber mat 10 with the correct front and rear end direction can enter the end of the to-be-taken material positioning groove 51 for positioning, the sealing rubber mat 10 with the reverse front and rear end direction cannot completely enter the to-be-taken material positioning groove 51, and the end of the to-be-taken material positioning groove 51 is in an empty state; the sealing rubber pads 10 on the straight vibrating rail 41 are sequentially arranged into the material waiting positioning groove 51 to wait for material to be taken.
The first detection mechanism 42 is arranged close to the feeding end of the straight vibration rail 41 and used for detecting whether the sealing rubber mat 10 on the straight vibration rail 42 is blocked by materials or not; the second detection mechanism 52 is aligned with the end of the positioning groove 51 for detecting the front and rear end directions of the sealing rubber gasket 10 in the positioning groove 51 for material taking; the third detecting mechanism 53 aligns the joint of the material-waiting positioning groove 51 and the straight vibration track, and is used for detecting whether the sealing rubber mat 10 is in the material-waiting positioning groove 51.
In other embodiments. If the soft material to be distributed has no distinguishing characteristics of the left end and the right end, a second detection mechanism is not needed to be set for detecting the directions of the left end and the right end of the soft material in the material taking groove; the specific setting is flexibly set according to the structural characteristics of the soft material to be distributed actually.
The straight vibration rail 41 is provided with a groove 47 which is concave in the surface of the straight vibration rail 41 along the length direction of the straight vibration rail 41, the groove 47 is used for accommodating the two positioning columns 13 of the sealing rubber mat 10, and the groove 47 plays a role in limiting the moving direction of the sealing rubber mat 10 on the straight vibration rail 41, so that the sealing rubber mat 10 moves forwards along the linear direction of the two positioning columns 13.
The first detection mechanism 42, the second detection mechanism 52 and the third detection mechanism 53 are proximity switches; each proximity switch is electrically connected with the control device; the second vibration mechanism 45 is electrically connected to the control device. The vibration material distribution equipment also comprises a first vibration mechanism for controlling the vibration of the vibration disc, and the first vibration mechanism is electrically connected with the control device; the first vibration mechanism and the second vibration mechanism 45 are both conventional mechanisms in the art, and the structure thereof is not described herein. Fig. 2 to 4 also show a feeding assembly for feeding the main device, which includes a feeding manipulator 60, wherein the feeding manipulator 60 feeds the sealing rubber gasket 10 at the to-be-taken material positioning slot 51 into the ink cartridge assembly device for workpiece assembly after adsorbing the sealing rubber gasket 10 by negative pressure; the loading robot 60 is also electrically connected to the control device.
The working principle of the vibration material-separating device of the utility model is described as follows:
the sealing rubber mats 10 to be distributed are all placed on a chassis of the material conveying assembly, and under the vibration action of the first vibration mechanism, the sealing rubber mats 10 sequentially enter the straight vibration rail 41 through the material conveying rail 23 and the material distribution rail 31; under the vibration action of the second vibration mechanism 45, the sealing rubber pads 10 in the straight vibration track 41 sequentially enter the material waiting positioning groove 51 to wait for material taking; when the direct vibration track 41 is full of the sealing rubber mat 10, the first detection mechanism 42 is triggered, and the control device detects a signal that the first detection mechanism 42 is triggered, so that the first vibration mechanism and the second vibration mechanism 45 are controlled to stop vibrating and no longer convey materials, and the first vibration mechanism and the second vibration mechanism 45 can not continuously vibrate to convey the materials until the control device does not detect a signal that the first detection mechanism 42 is triggered.
The material distributing assembly of the present embodiment does not screen the front and rear ends of the sealing rubber mat 10, and the front and rear ends are detected by the cooperation of the second detecting mechanism 52 and the third detecting mechanism; when the sealing rubber mat 10 enters the positioning groove 51 for material taking, the second detection mechanism 52 detects whether the front end of the sealing rubber mat 10 enters the end part of the material taking groove; when the front end of the sealing rubber mat 10 enters the end part of the material taking groove, it indicates that the front end and the rear end of the sealing rubber mat 10 are accurate in direction, at this time, the second detection mechanism 52 is triggered, the control device detects a signal that the second detection mechanism 52 is triggered, and the feeding manipulator 60 is controlled to directly take away the sealing rubber mat 10 in the material taking positioning groove 51 to enter the assembly of the post-process.
When the front end of the sealing rubber gasket 10 does not enter the end part of the material taking groove, the second detection mechanism 52 is not triggered at this time, the third detection mechanism 53 also detects whether the sealing rubber gasket 10 exists at the position of the material waiting positioning groove 51, if the third detection mechanism 53 is triggered, it is indicated that the sealing rubber gasket 10 to be taken exists at the position of the material waiting positioning groove 51, and at this time, the feeding manipulator is controlled to rotate 180 degrees to take materials; if the third detecting mechanism 53 is not triggered, it indicates that there is no sealing rubber mat 10 in the positioning slot 51 to be taken, and the feeding manipulator 60 will not take the material.
The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, improvement and the like without creativity within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims (10)
1. A vibration disk for vibration material distribution equipment is used for vibration material distribution of soft materials and comprises a material conveying assembly and a material distribution assembly; the body of the material conveying assembly is of a cylindrical structure with an opening at the upper part, and comprises a side wall and a chassis arranged below the side wall; the chassis is characterized in that the chassis is of an umbrella-shaped structure with the height gradually decreasing from the middle to the periphery; the material conveying assembly further comprises a material conveying rail, and the material conveying rail is spirally and upwards arranged along the inner wall of the side wall; the feeding end at the bottom of the conveying track is abutted against the position, close to the peripheral edge, of the chassis and abutted against the surface of the chassis; the chassis surface and the surface of fortune material track all are provided with anti-skidding structure.
2. A vibratory pan as set forth in claim 1 wherein said pan is controlled to rotate about its central axis, said material conveying track spiraling upwardly in a direction corresponding to the direction of rotation of said pan.
3. The vibratory pan of claim 2 wherein the non-slip structure comprises a plurality of alternating projections and recesses, each of the projections alternating with each of the recesses about a rotational direction of the pan.
4. The vibratory pan of claim 1 wherein a discharge end of the material conveying track is provided with a discharge structure that allows only one of the soft materials to pass therethrough.
5. The vibratory pan of any of claims 1-4, further comprising a material distribution assembly; the material distributing assembly comprises a material distributing rail, and the discharge end of the material conveying rail is connected with the feed end of the material distributing rail; the material distributing track is arranged around the body of the material conveying assembly in a gradually downward gradient manner, and is an arc track; the material distributing rail comprises a shaping structure for adjusting the arrangement direction of the soft materials.
6. The vibratory pan of claim 5 wherein the dispensing track is further provided with a faceted structure that allows only the soft material that is facing upward to pass through.
7. The vibratory pan of claim 6 wherein the discharge end of the dispensing track further has a flip structure that flips the soft material back up; the turnover structure is arranged close to the discharge end of the material distribution rail.
8. A vibration material distribution device is characterized by comprising a direct vibration component, a material component to be taken and a vibration disc according to any one of claims 5 to 7; the direct vibration assembly comprises a direct vibration track, and the feeding end of the direct vibration track is connected with the discharging end of the material distribution track; the material waiting component comprises a material waiting positioning groove for receiving and positioning the soft material output by the straight vibration rail.
9. The vibratory dividing apparatus as claimed in claim 8, wherein the feeding end of the straight vibrating track is provided with a first detecting mechanism for detecting whether the straight vibrating track is blocked.
10. The vibratory dividing apparatus as claimed in claim 9, wherein the to-be-taken assembly further comprises a second detecting mechanism for checking whether the front-back direction of the soft material in the to-be-taken positioning slot is correct, and a third detecting mechanism for detecting whether the soft material is in the to-be-taken positioning slot.
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CN202020963903.0U CN212923204U (en) | 2020-05-29 | 2020-05-29 | Vibration disk for vibration material distribution equipment and vibration material distribution equipment |
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
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CN113184508A (en) * | 2021-04-28 | 2021-07-30 | 深圳市永丰盈电子有限公司 | Automatic feeding method, device, equipment, storage medium and computer program product |
CN113602749A (en) * | 2021-08-13 | 2021-11-05 | 浙江亿洲机械科技有限公司 | Truss fastener feeder |
CN114148690A (en) * | 2021-10-27 | 2022-03-08 | 首都航天机械有限公司 | Automatic screening and distributing device and method for plugs |
CN117444560A (en) * | 2023-06-08 | 2024-01-26 | 东莞市海轮电子科技有限公司 | Automatic equipment for feeding and assembling and control method thereof |
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2020
- 2020-05-29 CN CN202020963903.0U patent/CN212923204U/en active Active
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
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CN113184508A (en) * | 2021-04-28 | 2021-07-30 | 深圳市永丰盈电子有限公司 | Automatic feeding method, device, equipment, storage medium and computer program product |
CN113602749A (en) * | 2021-08-13 | 2021-11-05 | 浙江亿洲机械科技有限公司 | Truss fastener feeder |
CN114148690A (en) * | 2021-10-27 | 2022-03-08 | 首都航天机械有限公司 | Automatic screening and distributing device and method for plugs |
CN117444560A (en) * | 2023-06-08 | 2024-01-26 | 东莞市海轮电子科技有限公司 | Automatic equipment for feeding and assembling and control method thereof |
CN117444560B (en) * | 2023-06-08 | 2024-04-30 | 东莞市海轮电子科技有限公司 | Automatic equipment for feeding and assembling and control method thereof |
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