CN212886184U - Automatic production line for spray cooling roller - Google Patents
Automatic production line for spray cooling roller Download PDFInfo
- Publication number
- CN212886184U CN212886184U CN202020463275.XU CN202020463275U CN212886184U CN 212886184 U CN212886184 U CN 212886184U CN 202020463275 U CN202020463275 U CN 202020463275U CN 212886184 U CN212886184 U CN 212886184U
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- CN
- China
- Prior art keywords
- cooling roller
- groove
- grinding
- polishing
- spray cooling
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 238000001816 cooling Methods 0.000 title claims abstract description 25
- 239000007921 spray Substances 0.000 title claims abstract description 21
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 20
- 238000005498 polishing Methods 0.000 claims abstract description 40
- 238000005520 cutting process Methods 0.000 claims abstract description 18
- 238000003860 storage Methods 0.000 claims abstract description 11
- 239000000463 material Substances 0.000 claims abstract description 6
- 239000002699 waste material Substances 0.000 claims description 19
- 239000003638 chemical reducing agent Substances 0.000 claims description 10
- 230000007246 mechanism Effects 0.000 claims description 8
- 238000005096 rolling process Methods 0.000 claims description 7
- 238000005507 spraying Methods 0.000 claims description 4
- 238000003912 environmental pollution Methods 0.000 abstract description 2
- 238000010288 cold spraying Methods 0.000 description 6
- 238000000034 method Methods 0.000 description 5
- 230000009471 action Effects 0.000 description 3
- 230000008569 process Effects 0.000 description 2
- 238000012369 In process control Methods 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 238000010965 in-process control Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000007517 polishing process Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Images
Abstract
The utility model discloses an automatic production line for a spray cooling roller, which comprises a support frame, an automatic feeding device, a cutting device, a polishing device, a chamfering device, a storage rack, a mechanical arm and a collecting tank, wherein the automatic feeding device and the collecting tank are respectively arranged at the two ends of the support frame, the cutting device, the polishing device and the chamfering device are sequentially arranged at the top of the support frame, the automatic production line for the spray cooling roller realizes the full-automatic production of the spray cooling roller by arranging the automatic feeding device, the cutting device, the polishing device, the chamfering device and the mechanical arm, saves time and labor, has simple integral structure, saves a large amount of manpower operation cost, greatly improves the polishing efficiency of the spray cooling roller, and avoids environmental pollution caused by scattering scraps in the air by collecting the scraps, meanwhile, the recovered scraps can be recycled, so that the material cost is saved.
Description
Technical Field
The utility model relates to a spout chill roll production facility technical field, specifically be one kind and be used for spouting chill roll automatic production line.
Background
The use of the spray cooling roller in the industry is wider, the processing of the spray cooling roller is continuously expanded at present, and the spray cooling roller generally needs to be cut, polished, chamfered and the like in the production process.
Present spout generally need artifical handheld fixed cold roller that spouts when polishing the cold roller in the cold roller production line, realize polishing to spouting the cold roller through artifical constantly changing to spouting the cold roller position, the wasting time and energy of this kind of mode ten minutes, greatly reduced spouts the production efficiency of cold roller, and present spout can produce more sweeps in the cold roller processing is polished, these sweeps spread the pollution that causes the environment in the air, for this, we provide one kind and are used for spouting cold roller automatic production line.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a be arranged in spouting cold roller automatic production line to solve the problem that proposes among the above-mentioned background art.
In order to achieve the above object, the utility model provides a following technical scheme: the utility model provides a be used for spouting cold roller automatic production line, includes support frame, automatic feeding device, cutting device, grinding device, chamfer device, storage rack, manipulator, collecting vat, automatic feeding device and collecting vat are installed respectively to the both ends of support frame, cutting device, grinding device and chamfer device are installed in proper order to the support frame top, the support frame top is located between cutting device and the grinding device and all installs the storage rack between grinding device and the chamfer device, the manipulator is installed to support frame top equidistance.
Preferably, the polishing device comprises a supporting table, a fixing frame, a polishing mechanism and a spray cooling roller body, wherein the fixing frame is fixed at one end of the top of the supporting table, the polishing mechanism is arranged in the fixing frame, a supporting plate is fixed on the inner wall of the fixing frame, an arc-shaped structure is formed in the supporting plate, an arc-shaped plate is fixed at the top of the supporting table through a supporting rod, the spray cooling roller body is arranged between the arc-shaped plate and the supporting plate, the spray cooling roller body is rotatably connected to the tops of the supporting plate and the arc-shaped plate, a horizontal groove is formed in the bottom of the fixing frame, a reciprocating lead screw is rotatably connected in the groove, a rotating motor is fixedly installed at the end of the fixing frame, the end of an output shaft of the rotating motor is fixedly connected with the reciprocating lead screw, a sliding block, and the width that the slider is located the inside one end of recess is greater than the width that the slider is located the outside one end of recess, grinding machanism fixed mounting is in the bottom of slider.
Preferably, grinding machanism includes electric putter, grinding motor and the mill of polishing, electric putter fixed connection is in the slider bottom, and electric putter's tip fixed mounting has grinding motor, grinding motor's output shaft tip fixedly connected with mill of polishing, and the mill of polishing is located directly over spouting cold roll body.
Preferably, the supporting table top is located and spouts cold roller end of body portion and installs servo motor and speed reducer respectively, servo motor's output shaft tip and the input shaft fixed connection of speed reducer, the output shaft end fixedly connected with U template of speed reducer, the cylinder is all installed to the top and the bottom of U template, and the piston rod tip of cylinder passes U template fixedly connected with arc cardboard, and arc cardboard and locating lever contact, the locating hole has been seted up to the backup pad inner wall, locating lever tip joint is in the locating hole in the backup pad, the tip one-tenth arc structure of locating lever.
Preferably, a supporting table side wall is slidably connected with a waste material groove, an air outlet is formed in the surface of the waste material groove, a breathable film is arranged in the air outlet, balls are symmetrically and rollingly connected to the bottom of the waste material groove, a rolling groove is formed in the supporting table, the balls are matched and rollingly connected into the rolling groove, an air pump is installed at the top of the fixing frame, an air suction pipe is connected to the air inlet end of the air pump, the end of the air suction pipe forms two branch pipes which are symmetrically installed on the outer side of the polishing disc, a suction port is installed at the end of each branch pipe, a communicating groove is formed in the supporting table, the waste material groove is communicated with the outside through the communicating groove, the air outlet end of the air pump is connected with a communicating pipe, the end of.
Compared with the prior art, the beneficial effects of the utility model are that:
1. the utility model discloses a set up automatic feeding device, cutting device, grinding device, chamfer device and manipulator realize the full automatic production to spouting the cold roller, time saving and labor saving, through spouting the cold roller after will cutting arrange in between backup pad and the arc on grinding device, fix spouting the cold roller through the cylinder, realize polishing to spouting the full-automatic of cold roller through grinding machanism, work through servo motor can drive the rotation of spouting the cold roller, thereby realize polishing to spouting the full-automatic of cold roller, overall structure is simple, a large amount of human operation costs have been saved, the efficiency of polishing to spouting the cold roller has been improved greatly.
2. The utility model discloses a dirty tank that sets up is convenient for to the clastic collection that the in-process produced of polishing, and the waste material that the in-process control air pump work of polishing produced can be taken out to the stock chest along with the gas in, and gas passes through the gas vent and discharges, and the waste material is arranged in the dirty tank and is collected, has avoided the sweeps to walk and has caused the pollution of environment in the air, and the sweeps of retrieving simultaneously can carry out reutilization, has saved material cost.
Drawings
FIG. 1 is a schematic view of the overall structure of the present invention;
fig. 2 is a schematic side view of the polishing device of the present invention;
fig. 3 is a schematic structural view of the front view of the support plate connected to the fixing frame.
In the figure: 1. a support frame; 2. an automatic feeding device; 3. a cutting device; 4. a polishing device; 5. a chamfering device; 6. a storage rack; 7. positioning holes; 8. a manipulator; 9. collecting tank; 10. a support table; 11. a fixed mount; 12. a reciprocating screw; 13. a slider; 14. a chute; 15. rotating the motor; 16. a polishing mechanism; 17. an electric push rod; 18. polishing the motor; 19. grinding disc; 20. a support plate; 21. spraying and cooling the roller body; 22. positioning a rod; 23. an arc-shaped plate; 24. a U-shaped plate; 25. a speed reducer; 26. a servo motor; 27. a cylinder; 28. an arc-shaped clamping plate; 29. a waste chute; 30. an exhaust port; 31. a ball bearing; 32. an air pump; 33. a material suction pipe; 34. a communicating groove; 35. and (4) a material sucking port.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
Referring to fig. 1-3, the present invention provides a technical solution: the utility model provides a be used for spouting cold roller automatic production line, includes support frame 1, automatic feeding device 2, cutting device 3, grinding device 4, chamfer device 5, storage rack 6, manipulator 8, collecting vat 9, automatic feeding device 2 and collecting vat 9 are installed respectively to the both ends of support frame 1, cutting device 3, grinding device 4 and chamfer device 5 are installed in proper order at support frame 1 top, 1 top of support frame is located between cutting device 3 and the grinding device 4 and all installs storage rack 6 between grinding device 4 and the chamfer device 5, manipulator 8 is installed to 1 top equidistance of support frame.
The polishing device 4 comprises a supporting table 10, a fixing frame 11, a polishing mechanism 16 and a spray cooling roller body 21, wherein the fixing frame 11 is fixed at one end of the top of the supporting table 10, the polishing mechanism 16 is arranged in the fixing frame 11, a supporting plate 20 is fixed on the inner wall of the fixing frame 11, an arc-shaped structure is formed in the supporting plate 20, an arc-shaped plate 23 is fixed at the top of the supporting table 10 through a supporting rod, the spray cooling roller body 21 is arranged between the arc-shaped plate 23 and the supporting plate 20, the spray cooling roller body 21 is rotatably connected to the tops of the supporting plate 20 and the arc-shaped plate 23, a horizontal groove is formed in the bottom of the fixing frame 11, a reciprocating lead screw 12 is rotatably connected in the groove, a rotating motor 15 is fixedly installed at the end of the fixing frame 11, the end of an output shaft of the rotating motor 15 is fixedly connected with the reciprocating, slider 13 cooperation sliding connection is in spout 14, and the width that slider 13 is located the inside one end of recess is greater than the width that slider 13 is located the outside one end of recess, 16 fixed mounting of grinding machanism is in the bottom of slider 13, and the work of electric control system control rotation motor 15 through the setting makes reciprocal lead screw 12 rotate, realizes the removal of slider 13 through the threaded connection of slider 13 and reciprocal lead screw 12, plays limiting displacement to slider 13 through spout 14 on the mount 11, and the removal of slider 13 can drive 16 removal of grinding machanism, realizes the regulation to 16 horizontal direction positions of grinding machanism to polish 16 to spouting cold roll body 21 surperficial polishing through grinding machanism.
Grinding machanism 16 includes electric putter 17, grinding motor 18 and grinding disc 19, electric putter 17 fixed connection is in slider 13 bottom, and electric putter 17's tip fixed mounting has grinding motor 18, grinding motor 18's output shaft tip fixedly connected with grinding disc 19, and grinding disc 19 is located spouts cold roll body 21 directly over, can control the lift of grinding disc 19 through the work of the electric control system control electric putter 17 that sets up, realizes the regulation to 19 vertical direction positions of grinding disc, can drive the rotation of grinding disc 19 through grinding motor 18 work, realizes polishing the full-automatic of spouting cold roll body 21.
The top of the supporting table 10 is positioned at the end part of the spray cooling roller body 21 and is respectively provided with a servo motor 26 and a speed reducer 25, the end part of an output shaft of the servo motor 26 is fixedly connected with an input shaft of the speed reducer 25, the end part of an output shaft of the speed reducer 25 is fixedly connected with a U-shaped plate 24, the top and the bottom of the U-shaped plate 24 are respectively provided with an air cylinder 27, the end part of a piston rod of the air cylinder 27 penetrates through the U-shaped plate 24 and is fixedly connected with an arc-shaped clamping plate 28, the arc-shaped clamping plate 28 is contacted with a positioning rod 22, the inner wall of the supporting plate 20 is provided with a positioning hole 7, the end part of the positioning rod 22 is clamped in the positioning hole 7 on the supporting plate 20, the end part of the positioning rod 22 is of an arc-shaped structure, the arrangement is convenient for controlling the, the surface of the spray cooling roller body 21 can be polished in all directions conveniently.
The side wall of the supporting table 10 is connected with a waste material groove 29 in a sliding manner, an air outlet 30 is formed in the surface of the waste material groove 29, a breathable film is arranged in the air outlet 30, balls 31 are symmetrically and rollingly connected to the bottom of the waste material groove 29, a rolling groove is formed in the supporting table 10, the balls 31 are connected to the rolling groove in a matching rolling manner, an air pump 32 is installed at the top of the fixing frame 11, an air inlet end of the air pump 32 is connected with an air suction pipe 33, two branch pipes are formed at the end part of the air suction pipe 33 and are symmetrically installed on the outer side of the polishing disc 19, an air suction port 35 is installed at the end part of each branch pipe, a communicating groove 34 is formed in the supporting table 10, the waste material groove 29 is communicated with the outside through the communicating groove 34, an air outlet end of the air pump 32 is connected with a communicating pipe, the end part of, the air pump 32 works in the polishing process to pump the air with the polishing waste into the waste tank 29, and the air is discharged through the exhaust port 30, so that the waste is placed in the waste tank 29 to be collected, and the environmental pollution is avoided.
The working principle is as follows: during operation, the cold spraying roller body 21 is arranged on the cutting device 3 through the automatic feeding device 2, the cold spraying roller body 21 is cut by the cutting device 3 in a full-automatic mode, after cutting is finished, the cut cold spraying roller body 21 is transferred to the storage rack 6 through the mechanical arm 8 and collected, the cut or cold spraying roller body 21 is arranged on the grinding device 4 through the mechanical arm 8 beside the grinding device 4, two ends of the cut cold spraying roller body 21 are arranged on the supporting plate 20 and the arc-shaped plate 23 on the supporting platform 10 through the mechanical arm 8, at the moment, the air cylinder 27 works to realize fixed clamping of the positioning rod 22, then the servo motor 26 works to realize rotation of the cold spraying roller body 21, the rotating motor 15 is controlled to work to enable the reciprocating lead screw 12 to rotate, the sliding block 13 is moved through threaded connection of the sliding block 13 and the reciprocating lead screw 12, the sliding groove 14 on the fixing frame 11 plays a role in limiting on the sliding block 13, and the movement of the sliding block, the realization is to the regulation of 16 horizontal direction positions of grinding machanism, thereby to spouting polishing on cold roll body 21 surface through grinding machanism 16, control electric putter 17 work can control the lift of polishing 19, realize the regulation to the vertical direction position of polishing 19, can drive the rotation of polishing 19 through the work of grinding motor 18, the realization is to spouting full-automatic polishing of cold roll body 21, spout cold roll body 21 after polishing the completion and arrange storage rack 6 in through manipulator 8 on, then the other manipulator 8 of chamfer device 5 arranges chamfer on chamfer device 5 with storage rack 6 on spout cold roll body 21 after polishing, spout cold roll body 21 after the chamfer is arranged in collecting vat 9 through manipulator 8 at last and collect.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (5)
1. The utility model provides a be used for spouting cold roller automatic production line, includes support frame (1), automatic feeding device (2), cutting device (3), grinding device (4), chamfer device (5), storage rack (6), manipulator (8), collecting vat (9), its characterized in that: automatic feeding device (2) and collecting vat (9) are installed respectively to the both ends of support frame (1), cutting device (3), grinding device (4) and chamfer device (5) are installed in proper order at support frame (1) top, all install storage rack (6) between support frame (1) top is located between cutting device (3) and grinding device (4) and between grinding device (4) and chamfer device (5), manipulator (8) are installed to support frame (1) top equidistance.
2. The automatic production line for the spray cooling roller as claimed in claim 1, wherein: the polishing device (4) comprises a supporting table (10), a fixing frame (11), a polishing mechanism (16) and a spraying cooling roller body (21), wherein the fixing frame (11) is fixed at one end of the top of the supporting table (10), the polishing mechanism (16) is arranged in the fixing frame (11), a supporting plate (20) is fixed on the inner wall of the fixing frame (11), an arc-shaped structure is formed in the supporting plate (20), an arc-shaped plate (23) is fixed at the top of the supporting table (10) through a supporting rod, the spraying cooling roller body (21) is arranged between the arc-shaped plate (23) and the supporting plate (20), the spraying cooling roller body (21) is rotatably connected to the tops of the supporting plate (20) and the arc-shaped plate (23), a horizontal groove is formed in the bottom of the fixing frame (11), a reciprocating screw rod (12) is rotatably connected in the groove, and the output shaft end of the rotating motor (15) is fixedly connected with the reciprocating lead screw (12), the outer side of the reciprocating lead screw (12) is in threaded connection with a sliding block (13), a horizontal square sliding groove (14) is formed in the bottom of the fixing frame (11), the sliding block (13) is matched with the sliding groove (14) in a sliding mode, the width of one end, located inside the groove, of the sliding block (13) is larger than the width of one end, located outside the groove, of the sliding block (13), and the grinding mechanism (16) is fixedly installed at the bottom of the sliding block (13).
3. The automatic production line for the spray cooling roller as claimed in claim 2, wherein: grinding machanism (16) include electric putter (17), grinding motor (18) and polish dish (19), electric putter (17) fixed connection is in slider (13) bottom, and the tip fixed mounting of electric putter (17) has grinding motor (18), the output shaft tip fixedly connected with of grinding motor (18) polishes dish (19), and polishes dish (19) and is located directly over spouting cold roll body (21).
4. The automatic production line for the spray cooling roller as claimed in claim 2, wherein: supporting bench (10) top is located spouts cold roll body (21) tip and installs servo motor (26) and speed reducer (25) respectively, the output shaft tip of servo motor (26) and the input shaft fixed connection of speed reducer (25), the output shaft tip fixedly connected with U template (24) of speed reducer (25), cylinder (27) are all installed to the top and the bottom of U template (24), and the piston rod tip of cylinder (27) passes U template (24) fixedly connected with arc cardboard (28), and arc cardboard (28) and locating lever (22) contact, locating hole (7) have been seted up to backup pad (20) inner wall, locating lever (22) tip joint is in locating hole (7) on backup pad (20), the tip of locating lever (22) becomes the arc structure.
5. The automatic production line for the spray cooling roller as claimed in claim 3, wherein: the supporting table is characterized in that a waste material groove (29) is connected to the side wall of the supporting table (10) in a sliding mode, an air outlet (30) is formed in the surface of the waste material groove (29), a breathable film is arranged in the air outlet (30), balls (31) are symmetrically and rollingly connected to the bottom of the waste material groove (29), rolling grooves are formed in the supporting table (10), the balls (31) are matched and rollingly connected into the rolling grooves, an air pump (32) is installed at the top of the fixing frame (11), a suction pipe (33) is connected to the air inlet end of the air pump (32), two branch pipes are symmetrically installed on the outer side of the polishing disc (19) at the end of the suction pipe (33), a suction port (35) is installed at the end of each branch pipe, a communicating groove (34) is formed in the supporting table (10), the waste material groove (29) is communicated, the end part of the communicating pipe is connected with the communicating groove (34), and the material suction pipe (33) and the branch pipe arranged on the material suction pipe are elastic hoses.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020463275.XU CN212886184U (en) | 2020-04-02 | 2020-04-02 | Automatic production line for spray cooling roller |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020463275.XU CN212886184U (en) | 2020-04-02 | 2020-04-02 | Automatic production line for spray cooling roller |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN212886184U true CN212886184U (en) | 2021-04-06 |
Family
ID=75226769
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202020463275.XU Expired - Fee Related CN212886184U (en) | 2020-04-02 | 2020-04-02 | Automatic production line for spray cooling roller |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN212886184U (en) |
-
2020
- 2020-04-02 CN CN202020463275.XU patent/CN212886184U/en not_active Expired - Fee Related
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20210406 |