CN212886148U

CN212886148U - Automatic assembling device for production of three-split solar junction box

Info

Publication number: CN212886148U
Application number: CN202020765883.6U
Authority: CN
Inventors: 祖伟星
Original assignee: Suzhou Bright Photovoltaic Electronic Technology Co ltd
Current assignee: Suzhou Bright Photovoltaic Electronic Technology Co ltd
Priority date: 2020-05-11
Filing date: 2020-05-11
Publication date: 2021-04-06
Anticipated expiration: 2030-05-11

Abstract

The utility model discloses an automatic assembly device is used in production of components of a whole that can function independently solar junction box relates to processingequipment technical field. The utility model provides an automatic assembly device is used in production of components of a whole that can function independently solar junction box, the box upper surface is provided with the workstation, is provided with elevating gear A and elevating gear B on the workstation, and elevating gear A below fixed mounting has welding set, and elevating gear B below fixedly connected with electric screwdriver, box upper surface right side are provided with well accuse switch, still are provided with conveyer on the box, set up electric cylinder elevating platform on the conveyer, are provided with the motor group in the box. The setting of box can make this device more stable at the in-process of work to avoid the dust to fall in the machine to a certain extent, the elevating gear of setting can make welding set and the non-artifical reason of electric screwdriver assemble because the terminal box, practiced thrift the human cost, the welding set of setting does not need any appurtenance at whole welding process, maneuverability is strong.

Description

Automatic assembling device for production of three-split solar junction box

Technical Field

The utility model relates to a processingequipment technical field specifically is an automatic assembly device is used in production of components of a whole that can function independently solar junction box.

Background

Solar energy is a renewable resource, can save energy and reduce environmental pollution by converting the solar energy into electric energy, and has a broad development prospect.

Because the processing difficulty of the solar junction box is high, manual operation cannot reach standardization and uniform batch production when special production equipment is not available in the past, and the precision of the manual operation cannot be guaranteed and the assembly efficiency is poor when the junction box is assembled, so that the production efficiency and the product quality can be guaranteed after the special production equipment is used for flow operation.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide an automatic assembly device is used in production of components of a whole that can function independently solar junction box to solve the problem that the production of components of a whole that can function independently solar junction box is poor with automatic assembly device packaging efficiency on the market that proposes among the above-mentioned background art.

In order to achieve the above object, the utility model provides a following technical scheme: the utility model provides an automatic assembly device is used in production of components of a whole that can function independently solar junction box, includes the box, the box upper surface is provided with the workstation, be provided with elevating gear A and elevating gear B on the workstation, elevating gear A below fixed mounting has welding set, elevating gear B below fixedly connected with electric screwdriver, box upper surface right side is provided with well accuse switch, still be provided with conveyer on the box, the last electric cylinder elevating platform that sets up of conveyer, be provided with the motor group in the box.

Preferably, the lifting device A and the lifting device B comprise inner pipes, friction plate fixing holes are formed in the inner pipes, and friction plates are mounted on the friction plate fixing holes.

Preferably, the lifting device a and the lifting device B further comprise an outer tube, a port of the outer tube is provided with a sealing piece, and a buckling hole is fixedly installed on the edge of the inner wall of the sealing piece.

Preferably, welding set includes bonding tool, ejector pin and the actuating mechanism who is connected with the ejector pin, the bonding tool has and is used for the welded terminal surface, ejector pin and the inside surperficial sliding connection of bonding tool, the tip and the terminal surface swing joint of ejector pin, bonding tool fixed connection's safety cover, actuating mechanism install in the safety cover, actuating mechanism and wire one end fixed connection, the wire other end and motor electric connection.

Preferably, the driving mechanism comprises an operating assembly, the operating assembly is connected with a transmission piece, the transmission piece is fixedly connected with the ejector rod, the operating assembly comprises a pressing piece, the pressing piece is elastically abutted against the elastic piece, and the transmission piece is connected with the pressing piece.

Preferably, the pressing member includes a first slide bar and a second slide bar, the first slide bar and the second slide bar are connected in a sliding manner, and two ends of the elastic member respectively abut against the first slide bar and the second slide bar.

Preferably, the transmission part comprises a first connecting rod, the first connecting rod is hinged to a second connecting rod in a crossed mode, one ends of the first connecting rod and the second connecting rod are hinged to the operation assembly respectively, the other end of the first connecting rod is hinged to a third connecting rod, the other end of the second connecting rod is hinged to a fourth connecting rod, and one ends, far away from the operation assembly, of the third connecting rod and the fourth connecting rod are hinged to each other and the ejector rod.

Compared with the prior art, the beneficial effects of the utility model are that:

(1) the utility model provides an automatic assembly device is used in production of components of a whole that can function independently solar junction box, through the setting of box, the setting of box can make this device more stable at the in-process of work, and avoid the dust to fall in the machine to a certain extent, the conveyer belt of setting can convey the below of welding set and electric screwdriver with automatic assembly device is used in production of components of a whole that can function independently solar junction box automatic when using, the trouble of artifical placing has been avoided, the cost of manpower and time has been practiced thrift, the effect of setting up to supplementary drive belt of electric cylinder elevating platform, move above at the conveyer belt welding set and electric screwdriver below when raise automatic assembly device is used in production of solar junction box, make things convenient for welding set and electric screwdriver's use more.

(2) The utility model provides an automatic assembly device is used in production of components of a whole that can function independently solar junction box, setting through elevating gear, can make welding set and the non-artifical reason of electric screwdriver assemble because the terminal box, the human cost has been practiced thrift, because the friction disc that sets up in elevating gear sets up the outer wall at the inner tube, after emboliaing the outer tube with the inner tube, the lift post is at the in-process that goes up and down, the friction disc removes at the removal district within range, the outer wall that the inner tube spills outside part can not lead to the fact any vestige like this, also can not lead to the fact any vestige to the outer wall of outer tube simultaneously, thereby improved the utility model discloses an outward appearance effect.

(3) The utility model provides an automatic assembly device is used in production of components of a whole that can function independently solar junction box, through welding set's setting, does not need any appurtenance at whole welding process, and maneuverability is strong, set up the cavity passageway on welding set's bonding tool and with the ejector pin slide set up in on the cavity passageway, the bonding tool that can be better utilizes to can reduce welding set's volume, and through installing actuating mechanism in the safety cover, can improve security, the protection actuating mechanism of operation, strengthened the utility model discloses an pleasing to the eye degree.

Drawings

Fig. 1 is a schematic plan view of the present invention;

fig. 2 is a schematic view of the lifting device of the present invention in a disassembled state;

FIG. 3 is a schematic plan view of the welding device of the present invention;

in the figure: 1. a working frame; 2. a welding device; 3. a conveying device; 4. an electric cylinder lifting table; 5. a lifting device A; 6. a lifting device B; 7. an electric screwdriver; 8. a central control switch; 9. a box body; 10. an inner tube; 11. a friction plate; 12. a snap-in hole; 13. a closure; 14. an outer tube; 15. a friction plate fixing hole; 16. a protective cover; 17. a first slide bar; 18. a second link; 19. a third link; 20. a wire; 21. An elastic member; 22. a second slide bar; 23. an end face; 24. a first link; 25. a fourth link; 26. a top rod; 27. a horn.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

As shown in fig. 1-3, the utility model provides a technical solution: the upper surface of the box body 9 is provided with a working frame 1, the working frame 1 is provided with a lifting device A5 and a lifting device B6, a welding device 2 is fixedly arranged below the lifting device A5, an electric screwdriver 7 is fixedly connected below the lifting device B6, a central control switch 8 is arranged on the right side of the upper surface of the box body 9, a conveying device 3 is further arranged on the box body 9, an electric cylinder lifting table 4 is arranged on the conveying device 3, and a motor set is arranged in the box body 9. The device can be more stable in the working process through the box body 9, dust is prevented from falling into the machine to a certain extent, the arranged conveying device 3 can automatically convey the automatic assembling device for the production of the three-split solar junction box to the lower parts of the welding device 2 and the electric screw driver 7 when in use, the trouble of manual placement is avoided, the labor and the time cost are saved, the electric cylinder lifting platform 4 is set to be an auxiliary transmission belt, the conveying belt moves to the lower parts of the welding device 2 and the electric screw driver 7, the automatic assembling device for the production of the solar junction box is lifted, and the welding device 2 and the electric screw driver 7 are more convenient to use.

As shown in fig. 2, the lifting device a5 and the lifting device B6 include an inner tube 10, a friction plate fixing hole 15 is formed on the inner tube 10, and a friction plate 11 is installed on the friction plate fixing hole 15. Because the friction disc 11 that sets up in elevating gear A5 and elevating gear B6 sets up the outer wall at inner tube 10, after emboliaing inner tube 10 in outer tube 14, elevating gear is at the in-process that goes up and down, and friction disc 11 removes at the removal district within range, and friction disc 11 can not spill the outer wall of the part outside inner tube 10 like this and cause any vestige, can not cause any vestige to the outer wall of outer tube 14 simultaneously yet to the appearance effect of the utility model is improved.

As shown in fig. 2, the lifting device a5 and the lifting device B6 further include an outer tube 14, a closing member 13 is disposed at the port of the outer tube 14, and a snap hole 12 is fixedly mounted on the edge of the inner wall of the closing member 13. Through the arrangement of the lifting device A5 and the lifting device B6, the welding device 2 and the electric screwdriver 7 can be assembled by the junction box without manual operation, and labor cost is saved.

As shown in fig. 3, the welding device 2 includes a welding head 27, a top rod 26 and a driving mechanism connected to the top rod 26, the welding head 27 has an end surface 23 for welding, the top rod 26 is slidably connected to an inner surface of the welding head 27, an end portion of the top rod 26 is movably connected to the end surface 23, the welding head 27 is fixedly connected to a protective cover 16, the driving mechanism is installed in the protective cover 16, the driving mechanism is fixedly connected to one end of the lead 20, and the other end of the lead 20 is electrically connected to the motor. By providing a hollow channel in the welding head 27 of the welding device 2 and by arranging the carrier rod 26 in a sliding manner in said hollow channel, the welding head 27 can be better utilized, so that the volume of the welding device 2 can be reduced.

As shown in fig. 3, the driving mechanism includes an operating component, the operating component is connected to a transmission component, the transmission component is fixedly connected to the push rod 26, the operating component includes a pressing member, the pressing member elastically abuts against the elastic member 21, and the transmission component is connected to the pressing member. Through installing actuating mechanism in safety cover 16, can improve the security of operation, protection actuating mechanism, strengthened the utility model discloses an pleasing to the eye degree.

As shown in fig. 3, the pressing member includes a first slide bar 17 and a second slide bar 22, the first slide bar 17 is slidably connected to the second slide bar 22, and two ends of the elastic member 21 respectively abut against the first slide bar 17 and the second slide bar 22.

As shown in fig. 3, the transmission member includes a first connecting rod 24, the first connecting rod 24 is hinged to the second connecting rod 18 in a crossing manner, one end of each of the first connecting rod 24 and the second connecting rod 18 is hinged to the operating component, the other end of the first connecting rod 24 is hinged to the third connecting rod 19, the other end of the second connecting rod 18 is hinged to the fourth connecting rod 25, and the ends of the third connecting rod 19 and the fourth connecting rod 25, which are far away from the operating component, are hinged to each other and hinged to the top rod 26. Through the setting of welding set 2, do not need any appurtenance in whole welding process, maneuverability is strong.

The working principle is as follows: when the user uses, at first can with the utility model discloses well accuse switch 8 on the box 9 is opened, can regulate and control conveyer 3's transfer rate and the time that stops after that, the user can place the components of a whole that can function independently solar junction box that needs the installation on conveyer 3 electric cylinder elevating platform 4 after that, after that when the components of a whole that can function independently solar junction box removed to welding set 2 below, motor urging elevating gear A5 drives welding set 2 and descends, then at the same time electric cylinder elevating platform 4 drives the components of a whole that can function independently solar junction box and rises, bonding tool 27 presses and draws forth end and binding post overlap department at the subassembly electric current, treat that the soldering paste between subassembly drawing-off end and the binding post melts completely and promotes first slide bar 17 and second slide bar 22 simultaneously after fully contacting with binding post, compression elastic component 21. At the moment, the vertical process of the transmission part is elongated, the ejector rod 26 ejects the welding head 27 to be directly pressed on the welding point, the welding head 27 is separated from the welding point due to the action of the ejector rod 26, the temperature of the welding point position begins to drop, the soldering paste is cooled and solidified gradually, the welding device 2 is lifted after the soldering paste is solidified, at the moment, the problem of insufficient soldering or direct separation between a component current leading-out end and a wiring terminal can not occur due to the fact that the soldering paste is completely solidified, the welding quality is reliable, then the lifting device A5 drives the welding device 2 to lift, the conveying device 3 continues to operate to the position below the electric screwdriver 7, the lifting device B6 drives the electric screwdriver 7 to fall down, the screw installation is carried out on the three-part solar junction box, the whole production is carried out stably and orderly through the use of the series of equipment, after the automatic assembling, the production process becomes stable, the products are consistent, the yield is greatly improved, and the reject ratio is greatly reduced.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims

1. The utility model provides an automatic assembly device is used in production of components of a whole that can function independently solar junction box, includes box (9), its characterized in that: the improved electric welding machine is characterized in that a working frame (1) is arranged on the upper surface of the box body (9), a lifting device A (5) and a lifting device B (6) are arranged on the working frame (1), a welding device (2) is fixedly arranged below the lifting device A (5), an electric screwdriver (7) is fixedly connected below the lifting device B (6), a central control switch (8) is arranged on the right side of the upper surface of the box body (9), a conveying device (3) is further arranged on the box body (9), an electric cylinder lifting platform (4) is arranged on the conveying device (3), and a motor set is arranged in the box body (9).

2. The automatic assembling device for the production of the three-part solar junction box according to claim 1, wherein the automatic assembling device comprises: the lifting device A (5) and the lifting device B (6) comprise inner pipes (10), friction plate fixing holes (15) are formed in the inner pipes (10), and friction plates (11) are installed on the friction plate fixing holes (15).

3. The automatic assembling device for the production of the three-part solar junction box according to claim 2, wherein the automatic assembling device comprises: the lifting device A (5) and the lifting device B (6) further comprise an outer tube (14), a sealing piece (13) is arranged at the port of the outer tube (14), and a buckling hole (12) is fixedly installed at the edge of the inner wall of the sealing piece (13).

4. The automatic assembling device for the production of the three-part solar junction box according to claim 1, wherein the automatic assembling device comprises: welding set (2) include bonding tool (27), ejector pin (26) and the actuating mechanism who is connected with ejector pin (26), bonding tool (27) have and are used for welded terminal surface (23), ejector pin (26) and bonding tool (27) inside surface sliding connection, the tip and terminal surface (23) swing joint of ejector pin (26), bonding tool (27) fixed connection's safety cover (16), actuating mechanism install in safety cover (16), actuating mechanism and wire (20) one end fixed connection, wire (20) the other end and motor electric connection.

5. The automatic assembling device for the production of the three-part solar junction box according to claim 4, wherein the automatic assembling device comprises: the driving mechanism comprises an operating assembly, the operating assembly is connected with a transmission piece, the transmission piece is fixedly connected with the ejector rod (26), the operating assembly comprises a pressing piece, the pressing piece is elastically abutted against the elastic piece (21), and the transmission piece is connected with the pressing piece.

6. The automatic assembling device for the production of the three-part solar junction box according to claim 5, wherein the pressing piece comprises a first sliding rod (17) and a second sliding rod (22), the first sliding rod (17) and the second sliding rod (22) are connected in a sliding manner, and two ends of the elastic piece (21) are respectively abutted against the first sliding rod (17) and the second sliding rod (22).

7. The automatic assembling device for the production of the three-split solar junction box according to claim 5 is characterized in that the transmission part comprises a first connecting rod (24), the first connecting rod (24) is hinged with a second connecting rod (18) in a crossed manner, one end of each of the first connecting rod (24) and the second connecting rod (18) is hinged with the operating component, the other end of each of the first connecting rod (24) is hinged with a third connecting rod (19), the other end of each of the second connecting rod (18) is hinged with a fourth connecting rod (25), and one ends, far away from the operating component, of the third connecting rod (19) and the fourth connecting rod (25) are hinged with each other and hinged to the ejector rod (26).