CN212884071U

CN212884071U - Intelligent deep hole welding system

Info

Publication number: CN212884071U
Application number: CN202021610525.4U
Authority: CN
Inventors: 王佳佳; 谢通; 张晓波
Original assignee: Qingdao Wisdom Automation Equipment Co ltd
Current assignee: Qingdao Wisdom Automation Equipment Co ltd
Priority date: 2020-08-05
Filing date: 2020-08-05
Publication date: 2021-04-06
Anticipated expiration: 2030-08-05

Abstract

The utility model discloses an intelligent deep hole welding system, which comprises a welding gun, wherein a smoke exhaust structure is arranged outside the welding gun; the fume exhaust structure includes: the inner pipe, the sleeve, the fixing plate, the first corrugated pipe, the cover plate and the smoke exhaust part; the utility model relates to a welding equipment technical field, this intelligent deep hole welding system can monitor and judge whether the welding point produces smog through smoke transducer and controller control dust catcher start, and smog can be discharged through the second bellows to the smog that produces in the accurate welding process absorbs, prevents that smog from diffusing in the air or being inhaled by the staff, and the effectual staff's of having guaranteed is healthy, prevents air pollution.

Description

Intelligent deep hole welding system

Technical Field

The utility model relates to a welding equipment technical field specifically is an intelligent deep hole welding system.

Background

Welding, also known as fusion and fusion, is a manufacturing process and technique for joining metals or other thermoplastic materials such as plastics in a heated, high-temperature or high-pressure manner, and the welding industry bears the responsibility of the most widely applied material joining process, is the life of the manufacturing industry, and is the key of future competitiveness, and deep hole welding is one of the welding techniques, and has a small operation space and certain welding difficulty in the welding process;

deep hole welding set can produce a large amount of smog at the in-process that carries out the welding, and current deep hole welding set simple structure, the function is too single, does not have the processing function to this smog, has caused serious air pollution to welding place environment and operational environment to there are a large amount of unfavorable gases to the health in this smog, seriously endangered operating personnel's healthy.

SUMMERY OF THE UTILITY MODEL

The utility model provides a not enough to prior art, the utility model provides an intelligent deep hole welding system has solved current deep hole welding set simple structure, and the function is too single, does not have the processing function to this smog, has caused serious air pollution to welding place environment and operational environment to there are a large amount of unfavorable gases to the health in this smog, seriously endangered operating personnel's the healthy problem.

In order to achieve the above purpose, the utility model discloses a following technical scheme realizes: an intelligent deep hole welding system comprises a welding gun, wherein a smoke exhaust structure is arranged on the outer side of the welding gun;

the fume exhaust structure includes: the inner pipe, the sleeve, the fixing plate, the first corrugated pipe, the cover plate and the smoke exhaust part;

the inner tube is connected to the welding gun, the sleeve is arranged on the outer side of the inner tube through two bearings, the fixing plate is arranged on the outer side of the sleeve, the upper end of the first corrugated tube is arranged on the fixing plate, the middle portion of the cover plate is movably sleeved on the outer side of the sleeve through the sliding portion, the upper end face of the sleeve is connected to the lower end of the corrugated tube, and the smoke exhaust portion is communicated with the fixing plate and the cover plate.

Preferably, the smoke evacuation unit includes: the smoke exhaust pipe, the dust collector, the second corrugated pipe, the smoke exhaust hood and the control assembly;

the smoke exhaust pipe is communicated with the fixing plate, the dust collector is connected to one end of the smoke exhaust pipe, the second corrugated pipe is connected to the other end of the smoke exhaust pipe, the smoke exhaust hood is connected to the second corrugated pipe, and the control assembly is arranged at the lower end of the cover plate and at the upper end of the fixing plate.

Preferably, the sliding portion includes: four clamping grooves and four clamping strips;

the four clamping grooves are formed in the cover plate, and the four clamping strips are arranged on the outer side of the sleeve.

Preferably, the control assembly comprises: a smoke sensor and a controller;

the smoke sensor is arranged on the lower wall surface of the cover plate, and the controller is arranged on the upper end surface of the fixing plate.

Preferably, the lower wall surface of the cover plate is provided with a rubber pad.

Preferably, a plurality of the card slots are matched with a plurality of the card strips.

Advantageous effects

The utility model provides an intelligent deep hole welding system possesses following beneficial effect: this intelligent deep hole welding system can monitor and judge whether the welding point produces smog through smoke transducer to start through smoke transducer and controller control dust catcher, smog can discharge through the second bellows, thereby the smog that produces among the accurate welding process absorbs, prevents that smog from diffusing in the air or being inhaled by the staff, and the effectual staff's of having guaranteed is healthy, prevents air pollution.

Drawings

Fig. 1 is the utility model relates to an intelligent deep hole welding system's front view sectional structure schematic diagram.

Fig. 2 is the utility model relates to an intelligent deep hole welding system's structural diagram is looked from above.

Fig. 3 is the utility model discloses an intelligent deep hole welding system overlook the schematic structure.

In the figure: 1-welding a gun; 2-inner tube; 3, fixing a plate; 4-a first bellows; 5-cover plate; 6, a smoke exhaust pipe; 7-a second bellows; 8, smoke exhaust hood; 9-a rubber mat; 10-clamping strip; 11-a smoke sensor; 12-a controller; 13-a vacuum cleaner; 14-sleeve.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

Referring to fig. 1-3, the present invention provides a technical solution: an intelligent deep hole welding system.

Example (b): an intelligent deep hole welding system comprises a welding gun 1, wherein a smoke exhaust structure is arranged on the outer side of the welding gun 1;

referring to fig. 1-3, in the implementation process, the smoke exhausting structure includes: an inner tube 2, a sleeve 14, a fixing plate 3, a first corrugated tube 4, a cover plate 5 and a smoke exhaust part; the connection relationship is as follows:

inner tube 2 is connected in welding gun 1, and sleeve 14 settles in the inner tube 2 outside through two bearings, and fixed plate 3 settles in the sleeve 14 outside, and the upper end of first bellows 4 is settled on fixed plate 3, and the middle part of apron 5 is through the movable suit of sliding part in the sleeve 14 outside and the up end of sleeve 14 is connected in the bellows lower extreme, and the portion of discharging fume communicates on fixed plate 3 and apron 5.

In the concrete implementation process, the smoke exhaust part includes: a smoke exhaust pipe 6, a dust collector 13, a second corrugated pipe 7, a smoke exhaust hood 8 and a control component; the connection relationship is as follows:

the smoke exhaust pipe 6 is communicated with the fixing plate 3, the dust collector 13 is connected to one end of the smoke exhaust pipe 6, the second corrugated pipe 7 is connected to the other end of the smoke exhaust pipe 6, the smoke exhaust hood 8 is connected to the second corrugated pipe 7, and the control assembly is arranged at the lower end of the cover plate 5 and at the upper end of the fixing plate 3.

In a specific implementation, the sliding portion includes: four card slots and four card strips 10; the connection relationship is as follows:

four clamping grooves are formed in the cover plate 5, and four clamping strips 10 are arranged on the outer side of the sleeve 14.

In the specific implementation process, it should be noted that the control component includes: a smoke sensor 11 and a controller 12; the connection relationship is as follows:

the smoke sensor is arranged on the lower wall surface of the cover plate 5, and the controller 12 is arranged on the upper end surface of the fixing plate 3.

From the above general situation it follows that: the detailed connection means is a known technology in the field, and the following main introduces the working principle and process, firstly, when the deep hole needs to be welded, the inner tube 2 is connected to a rotary welding machine, then the cover plate 5 is adjusted, the cover plate 5 is covered on the upper end surface of the deep hole through the first corrugated tube 4, preferably, the lower wall surface of the cover plate 5 is provided with a rubber pad 9, the rubber pad 9 is used for sealing the port of the deep hole, after the cover plate 5 is placed, the welding machine rotates to drive the inner tube 2 to rotate, so as to weld the inner wall of the deep hole, when welding is performed, the welding gun 1 can generate light and smoke, the smoke sensor 11 can adopt a photoelectric smoke sensor 11, when the smoke sensor 11 detects light or smoke, a signal is transmitted to the controller 12, and the controller 12 controls the dust collector 13 to work, the smog that forms welding gun 1 extracts, because the port of apron 5 with the deep hole seals, the effectual smog diffusion that has prevented, when the degree of depth of deep hole is different, upwards or adjust downwards through first bellows 4, then cover the port of deep hole, have the abandonment that forms when welding gun 1 welds to inside to handle.

Preferably, a rubber pad 9 is mounted on the lower wall surface of the cover plate 5, and the rubber pad 9 is used for sealing the port of the deep hole.

Preferably, a plurality of card slots are matched with a plurality of card strips 10.

It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation. The use of the phrase "comprising one of the elements does not exclude the presence of other like elements in the process, method, article, or apparatus that comprises the element.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims

1. An intelligent deep hole welding system comprises a welding gun (1), and is characterized in that a smoke exhaust structure is installed on the outer side of the welding gun (1);

the fume exhaust structure includes: the inner pipe (2), the sleeve (14), the fixing plate (3), the first corrugated pipe (4), the cover plate (5) and the smoke exhaust part;

the inner tube (2) is connected to the welding gun (1), the sleeve (14) is arranged on the outer side of the inner tube (2) through two bearings, the fixing plate (3) is arranged on the outer side of the sleeve (14), the upper end of the first corrugated tube (4) is arranged on the fixing plate (3), the middle part of the cover plate (5) is movably sleeved on the outer side of the sleeve (14) through a sliding part, the upper end face of the sleeve (14) is connected to the lower end of the corrugated tube, and the smoke exhaust part is communicated with the fixing plate (3) and the cover plate (5).

2. The intelligent deep hole welding system of claim 1, wherein the fume extractor comprises: a smoke exhaust pipe (6), a dust collector (13), a second corrugated pipe (7), a smoke exhaust hood (8) and a control component;

the smoke exhaust pipe (6) is communicated with the fixing plate (3), the dust collector (13) is connected to one end of the smoke exhaust pipe (6), the second corrugated pipe (7) is connected to the other end of the smoke exhaust pipe (6), the smoke exhaust hood (8) is connected to the second corrugated pipe (7), and the control assembly is arranged at the lower end of the cover plate (5) and the upper end of the fixing plate (3).

3. The intelligent deep hole welding system of claim 1, wherein the slide comprises: four card slots and four card strips (10);

the four clamping grooves are formed in the cover plate (5), and the four clamping strips (10) are arranged on the outer side of the sleeve (14).

4. The intelligent deep hole welding system of claim 2, wherein the control assembly comprises: a smoke sensor (11) and a controller (12);

the smoke sensor is arranged on the lower wall surface of the cover plate (5), and the controller (12) is arranged on the upper end surface of the fixing plate (3).

5. An intelligent deep-hole welding system according to claim 1, characterized in that a rubber mat (9) is mounted on the lower wall surface of the cover plate (5).

6. An intelligent deep hole welding system according to claim 3, wherein a plurality of said clamping grooves are matched with a plurality of said clamping strips (10).