CN212883762U - Special cleaning machine for finished batteries - Google Patents
Special cleaning machine for finished batteries Download PDFInfo
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- CN212883762U CN212883762U CN202020923381.1U CN202020923381U CN212883762U CN 212883762 U CN212883762 U CN 212883762U CN 202020923381 U CN202020923381 U CN 202020923381U CN 212883762 U CN212883762 U CN 212883762U
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Abstract
The utility model relates to a special cleaning machine of finished product battery, cut district, first removal wind and cut district, first cooling space, second cooling space and conveying mechanism including material loading district, first isolation region, spraying cleaning space, second isolation region, fixed wind. The utility model discloses a can adopt ordinary city water to wash the cell-phone battery, and abluent sewage can flow into the reservoir through first filter filtration back and retrieve the reuse, its holistic structure has realized can carrying out automatic washing to the cell-phone battery, it has the cleaning efficiency height, the cleaning performance is good and use cost low advantage, it can wash 15-20 ten thousand mobile phone batteries now every day, it has not only solved traditional slot type ultrasonic wave effectively and has soaked cleaning device and wash the cell-phone battery every day effective rate low with the productivity low not enough, it has still solved the tradition and has adopted alcohol to wash the cell-phone battery and have the problem that use cost is high and use safety is low.
Description
Technical Field
The utility model relates to a special cleaning machine of finished product battery.
Background
After a traditional mobile phone battery manufacturer produces a mobile phone battery, the manufacturer needs to clean the residual electrolyte of the mobile phone battery and then dry the cleaned mobile phone battery. Traditional mobile phone battery manufacturers generally adopt groove type ultrasonic soaking cleaning equipment to clean electrolyte of mobile phone batteries, cleaning liquid generally adopts alcohol, the alcohol is volatile and flammable in the cleaning process, so that the cleaning operation is quite dangerous, the smell of the alcohol is harmful to human bodies, and the cleaning liquid meets the requirements of enterprise safety production.
Disclosure of Invention
The to-be-solved technical problem of the utility model is to provide a special cleaning machine of finished product battery, it realizes that ordinary city water comes to carry out self-cleaning to the cell-phone battery, and abluent sewage can flow into the reservoir after filtering through first filter and retrieve the reuse, it has the cleaning efficiency height, the cleaning performance is good and use cost low advantage, it can wash 15-20 ten thousand mobile phone batteries now every day, it has not only solved traditional slot type ultrasonic wave effectively and has soaked cleaning device and carry out the cleaning tool low efficiency and the productivity is low not enough every day to the cell-phone battery, it has still solved the tradition and has adopted alcohol to come to wash the cell-phone battery and have the problem that use cost is high and use safety is low. The utility model discloses a realize through following technical scheme:
a special cleaning machine for finished batteries comprises a feeding area, wherein a first isolation area is arranged on one side of the feeding area, a spraying cleaning area is arranged on one side of the first isolation area, a second isolation area is arranged on one side of the spraying cleaning area, a fixed air cutting area is arranged on one side of the second isolation area, a first moving air cutting area is arranged on one side of the fixed air cutting area, a second moving air cutting area is arranged on one side of the first moving air cutting area, a first cooling area is arranged on one side of the second moving air cutting area, and a second cooling area is arranged on one side of the first cooling area; the basket conveying device is characterized in that a conveying mechanism is arranged transversely through the feeding area, the first isolation area, the spraying and cleaning area, the second isolation area, the fixed air cutting area, the first moving air cutting area, the second moving air cutting area, the first cooling area and the second cooling area, and a basket filled with products to be cleaned is conveyed on the upper surface of the conveying mechanism.
Preferably, the upper part of the spraying and cleaning area is provided with a spraying pipe, a sewage tank is arranged below the spraying pipe, the sewage tank transversely penetrates through the second isolation area, the lower fixing air cutting area, the first moving air cutting area and the lower part of the second moving air cutting area, one side of the sewage tank is provided with a slag drawing opening, the other side of the sewage tank is provided with a liquid storage tank, a heating rod is arranged in the liquid storage tank, a first filter is arranged on a pipeline connected with the sewage tank, the liquid storage tank is connected with the spraying pipe through a water pipe, and a water suction pump capable of pumping water to the spraying pipe is arranged on the pipeline of the water pipe.
Preferably, a high-pressure water pump is arranged in the second isolation area, a second filter is arranged on one side of the high-pressure water pump, and the second filter is a bag filter.
Preferably, a high-pressure fan is arranged in the fixed wind cutting area, and a first fan box is arranged on one side of the high-pressure fan.
Preferably, a first super fan is arranged in the first moving air cutting area, a first cutting fan capable of moving left and right is arranged on one side of the first super fan, a medium-pressure fan is arranged on one side of the first cutting fan, a second fan box is arranged at one end of the first cutting fan, and a third fan box is arranged at one end of the medium-pressure fan.
Preferably, a second cutting fan capable of moving left and right is arranged in the second moving air cutting area, a second super fan is arranged on one side of the second cutting fan, and a fourth fan box is arranged at one end of the second super fan.
Preferably, a cooling fan is arranged in the first cooling area, and a numerical control operation electric box is arranged on one side of the second cooling area.
Preferably, the conveying mechanism comprises a plurality of conveying wheels and a tensioning wheel, the conveying wheels and the tensioning wheel are connected with a conveying belt, a tensioning push rod is arranged on one side of the tensioning wheel, and an air cylinder is arranged on one side of the tensioning push rod; one of the conveying wheels is connected with a conveying motor through a synchronous belt.
Preferably, the rear parts of the first moving air cutting area and the second moving air cutting area are provided with third air cutting machines capable of moving back and forth.
Preferably, the high pressure fan is sold by, but not limited to, Allibaba under the brand name RB-943-3. The medium pressure fan can be, but is not limited to, a medium pressure fan sold on Alibara under the brand name of Detong, model number 000. The first and second super blowers may be, but are not limited to, high speed centrifugal blowers sold on the Alibab under the brand name Schmidd.
The utility model discloses a special cleaning machine of finished product battery, cut district, first removal wind and cut district, first cooling space, second cooling space and conveying mechanism including material loading district, first isolation region, spraying cleaning space, second isolation region, fixed wind. The utility model discloses at first insert fully the mobile phone battery that waits to wash and be used for holding it and carry out abluent basket, then, put the basket that fills with mobile phone battery on the conveyer belt one by one, can drive the conveyer belt and rotate thereupon when conveying motor starts, make the basket can pass through the material loading district along with the conveying of conveyer belt in proper order, first isolation region, spray the cleaning zone, the second isolation region, fixed wind cutting zone, first removal wind cutting zone, the second removes wind cutting zone, first cooling zone and second cooling zone, when the basket enters into the spray cleaning zone along with the conveying of conveyer belt, the shower in the spray cleaning zone can carry out the spray cleaning to the mobile phone battery that conveys the process; when the basket enters a fixed wind cutting area along with the transmission of the conveying belt, the high-pressure fan can blow the mobile phone battery arranged in the basket; when the basket enters a first moving air cutting area along with the conveying of the conveying belt, the first super fan, the first cutting fan and the medium-pressure fan can blow mobile phone batteries arranged in the basket, wherein the first cutting fan can blow the mobile phone batteries in a left-right moving or left-right swinging mode; when the basket enters a second moving air cutting area along with the conveying of the conveying belt, a second air cutting machine and a second super air machine in the second moving air cutting area can blow mobile phone batteries arranged in the basket, wherein the second air cutting machine can blow the mobile phone batteries in a left-right moving or left-right swinging mode; the mobile phone battery is blown and dried by the fixed air cutting area, the first movable air cutting area and the second movable air cutting area in sequence, and the multiple times of blowing can ensure high air drying efficiency and good air drying effect of the mobile phone battery; the sewage generated by spraying in the spraying and cleaning area and the sewage blown down by blowing the mobile phone batteries in each area can fall into the sewage tank under the action of self gravity, the sewage entering the sewage tank can be filtered into purified water after being filtered by the first filter, the filtered purified water can flow into the liquid storage tank, the liquid storage tank can heat the purified water entering the liquid storage tank through the heating rod, the heated purified water can be pumped to the spraying pipe for recycling through the water pipe under the action of the water pumping pump, the heated purified water is beneficial to cleaning the mobile phone batteries, and the cleaning effect is good; when the basket enters the first cooling area along with the conveying of the conveying belt, the cooling fan in the first cooling area can cool the mobile phone battery in the basket in a cooling mode, and finally, the basket with the mobile phone battery is conveyed to the second cooling area along with the conveying belt to be discharged; in addition, the whole structural design of the cleaning machine enables an operator to automatically start cleaning operation as long as the mobile phone batteries to be cleaned are inserted into the basket in sequence and then placed on the conveying belt, the cleaning process does not need manual operation, the cleaning machine has the advantages of high cleaning efficiency, good cleaning effect, more convenience in use, capability of reducing the labor intensity of workers and the like, 15-20 ten thousand mobile phone batteries can be cleaned every day, and compared with the traditional groove type ultrasonic soaking cleaning equipment which can only clean 1.5-3 ten thousand mobile phone batteries every day, the productivity of the cleaning machine is greatly improved.
Drawings
For the purpose of illustration, the invention is described in detail with reference to the following preferred embodiments and the accompanying drawings.
Fig. 1 is a front view of the special cleaning machine for finished batteries of the present invention.
Fig. 2 is a top view of the special cleaning machine for finished batteries of the present invention.
Fig. 3 is a left side view of the special cleaning machine for finished batteries of the present invention.
Fig. 4 is a right side view of the special cleaning machine for finished batteries of the present invention.
Detailed Description
In order to facilitate understanding of the present invention, the present invention will be described more fully hereinafter with reference to the accompanying drawings. The preferred embodiments of the present invention are shown in the drawings. The invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs.
In this embodiment, referring to fig. 1 to 4, the utility model discloses a special cleaning machine for finished product batteries, including material loading district 1, one side of material loading district 1 is provided with first isolation region 2, one side of first isolation region 2 is provided with spray cleaning region 3, one side of spray cleaning region 3 is provided with second isolation region 4, one side of second isolation region 4 is provided with fixed wind cutting region 5, one side of fixed wind cutting region 5 is provided with first removal wind cutting region 6, one side of first removal wind cutting region 6 is provided with second removal wind cutting region 7, one side of second removal wind cutting region 7 is provided with first cooling region 8, one side of first cooling region 8 is provided with second cooling region 9; the device is characterized in that a conveying mechanism 10 is transversely arranged through the feeding area 1, the first isolation area 2, the spraying and cleaning area 3, the second isolation area 4, the fixed air cutting area 5, the first moving air cutting area 6, the second moving air cutting area 7, the first cooling area 8 and the second cooling area 9, and a basket 11 filled with products to be cleaned is conveyed on the upper surface of the conveying mechanism 10.
In one embodiment, a spray pipe 31 is installed at the upper part of the spray cleaning area 3, a sewage tank 32 is arranged below the spray pipe 31, a slag drawing port 33 is arranged at one side of the sewage tank 32, a liquid storage tank 34 is arranged at the other side of the sewage tank 32, a heating rod 35 is arranged in the liquid storage tank 34, and a first filter 36 is installed on a pipeline connecting the liquid storage tank 34 and the sewage tank 32.
In one embodiment, a high pressure water pump 41 is disposed in the second isolation region 4, a second filter 42 is disposed on one side of the high pressure water pump 41, and the second filter 42 is a bag filter.
In one embodiment, a high pressure fan 50 is disposed within the fixed wind cutting area 5, and a first fan box 51 is disposed on one side of the high pressure fan 50.
In one embodiment, a first super fan 61 is arranged in the first moving air cutting area 6, a first fan cutter 62 capable of moving left and right is arranged on one side of the first super fan 61, a medium pressure fan 63 is arranged on one side of the first fan cutter 62, a second fan box 64 is arranged at one end of the first fan cutter 62, and a third fan box 65 is arranged at one end of the medium pressure fan 63.
In one embodiment, a second cutting fan 71 capable of moving left and right is arranged in the second moving air cutting area 7, a second super fan 72 is arranged on one side of the second cutting fan 71, and a fourth fan box 73 is arranged at one end of the second super fan 72.
In one embodiment, a heat dissipation fan 81 is disposed in the first cooling area 8, and a numerical control operation electronic box 91 is disposed on one side of the second cooling area 9.
In one embodiment, the conveying mechanism 10 includes a plurality of conveying wheels 101 and a tension wheel 102, the conveying wheels 101 and the tension wheel 102 are connected with a conveying belt 103, a tension push rod 104 is arranged on one side of the tension wheel 102, and an air cylinder is arranged on one side of the tension push rod 104; one of the conveying wheels 101 is connected to a conveying motor 106 via a timing belt 105.
In one embodiment, the rear parts of the first moving wind cutting area 6 and the second moving wind cutting area 7 are provided with a third wind cutting machine 12 which can move back and forth.
In one embodiment, the operation process of the special cleaning machine for the finished battery comprises the following steps: firstly, a basket 11 for containing mobile phone batteries to be cleaned is fully placed in the basket 11, then the basket 11 filled with the mobile phone batteries is placed on a conveying belt 103 one by one, when the conveying motor 106 is started, the conveying belt 103 can be driven to rotate along with the basket 11, so that the basket 11 can sequentially pass through a feeding area 1, a first isolation area 2, a spraying cleaning area 3, a second isolation area 4, a fixed air cutting area 5, a first moving air cutting area 6, a second moving air cutting area 7, a first cooling area 8 and a second cooling area 9 along with the conveying of the conveying belt 103, and when the basket 11 enters the spraying cleaning area 3 along with the conveying of the conveying belt 103, a spraying pipe 31 in the spraying cleaning area 3 can spray and clean the mobile phone batteries which are conveyed; when the basket 11 enters the fixed wind cutting area 5 along with the conveying of the conveying belt 103, the high-pressure fan 50 can blow the mobile phone battery arranged in the basket 11; when the basket 11 enters the first moving air-cutting area 6 along with the conveying of the conveying belt 103, the first super fan 61, the first air-cutting fan 62 and the medium-pressure fan 63 can blow the mobile phone battery in the basket 11 to blow off the moisture on the surface of the mobile phone battery, wherein the first air-cutting fan 62 can blow the mobile phone battery in a left-right or left-right swinging manner; when the basket 11 enters the second moving air cutting area 7 along with the conveying of the conveying belt 103, the second air cutting machine 71 and the second super air machine 72 in the second moving air cutting area 7 can blow mobile phone batteries arranged in the basket 11, wherein the second air cutting machine 71 can blow the mobile phone batteries in a left-right movement or left-right swinging manner; the mobile phone battery is blown with water sequentially through the fixed air-cutting area 5, the first movable air-cutting area 6 and the second movable air-cutting area 7, and multiple times of blowing can ensure high air-drying efficiency and good air-drying effect of the mobile phone battery; the sewage generated by spraying in the spraying and cleaning area 3 and the sewage blown down by blowing the mobile phone batteries in each area can fall into the sewage tank 32 under the action of self gravity, the sewage entering the sewage tank 32 can be filtered into pure water after being filtered by the first filter 36, the filtered pure water flows into the liquid storage tank 34, the liquid storage tank 34 can heat the pure water entering the liquid storage tank through the heating rod 35, the heated pure water can be pumped to the spraying pipe 31 for recycling through the water pipe under the action of the water pump, and the heated pure water is beneficial to cleaning the mobile phone batteries so as to ensure that the cleaning effect of the mobile phone batteries is good; when the basket 11 enters the first cooling area 8 along with the conveying of the conveying belt 103, the heat dissipation fan 81 in the first cooling area 8 can dissipate heat and cool the mobile phone battery arranged in the basket 11, and finally, the basket 11 provided with the mobile phone battery is conveyed to the second cooling area 9 along with the conveying belt 103 to prepare blanking, the whole structural design realizes that the mobile phone battery can be washed by common city water, the use of the city water is safer and more reliable compared with alcohol, the use cost is lower, and the problems of low use safety and high use cost of alcohol caused by the defects of easy volatilization and flammability in the traditional method for cleaning the mobile phone battery by using alcohol are solved; in addition, the whole structural design of the cleaning device enables an operator to automatically start cleaning operation as long as the mobile phone batteries to be cleaned are inserted into the basket 11 in sequence and then placed on the conveying belt 103, the cleaning process does not need manual operation, and the cleaning device has the advantages of high cleaning efficiency, good cleaning effect, more convenience in use, capability of reducing the labor intensity of workers and the like, can clean 15-20 ten thousand mobile phone batteries every day, and compared with the traditional groove type ultrasonic soaking and cleaning device which can only clean 1.5-3 ten thousand mobile phone batteries every day, the cleaning capacity is greatly improved.
The utility model discloses a special cleaning machine of finished product battery, cut district, first removal wind and cut district, first cooling space, second cooling space and conveying mechanism including material loading district, first isolation region, spraying cleaning space, second isolation region, fixed wind. The utility model can clean the mobile phone battery by common city water and air-dry the mobile phone battery by the fixed wind cutting area, the first movable wind cutting area and the second movable wind cutting area, and the cleaning of the city water does not have the defects of easy volatilization and flammability of alcohol cleaning, so that the use of the city water is higher in safety and low in use cost; the mobile phone battery after air drying is cooled through the arrangement of the first cooling area and the second cooling area, so that the mobile phone battery is good in heat dissipation effect and high in cooling efficiency; a sewage tank is arranged at the lower parts of the spraying cleaning area, the second isolation area, the fixed air cutting area, the first moving air cutting area and the second moving air cutting area to collect the cleaned sewage and the sewage blown down by the air, the sewage can flow into the liquid storage tank for recycling after being filtered by the first filter, and is used for spraying by the spraying pipe after being heated by the heating rod in the liquid storage tank, it realizes the water recycling, the integral structure realizes the automatic cleaning of the mobile phone battery, so as to reduce the labor intensity of workers and the labor cost of enterprises, 15 to 20 ten thousand mobile phone batteries can be cleaned every day, which not only effectively solves the defects of low effective rate and low productivity of the traditional cleaning tool for cleaning the mobile phone battery by the groove type ultrasonic soaking cleaning equipment every day, it has still solved the problem that the use cost is high and the safety in utilization is low that traditional adoption alcohol was washed to the cell-phone battery.
The above-mentioned embodiments are merely examples of the present invention, and are not intended to limit the scope of the invention, which is defined by the claims and the equivalents of the principles and basic structures of the invention.
Claims (9)
1. The utility model provides a special cleaning machine of finished product battery which characterized in that: the device comprises a feeding area, wherein a first isolation area is arranged on one side of the feeding area, a spraying cleaning area is arranged on one side of the first isolation area, a second isolation area is arranged on one side of the spraying cleaning area, a fixed air cutting area is arranged on one side of the second isolation area, a first movable air cutting area is arranged on one side of the fixed air cutting area, a second movable air cutting area is arranged on one side of the first movable air cutting area, a first cooling area is arranged on one side of the second movable air cutting area, and a second cooling area is arranged on one side of the first cooling area; the basket conveying device is characterized in that a conveying mechanism is arranged transversely through the feeding area, the first isolation area, the spraying and cleaning area, the second isolation area, the fixed air cutting area, the first moving air cutting area, the second moving air cutting area, the first cooling area and the second cooling area, and a basket filled with products to be cleaned is conveyed on the upper surface of the conveying mechanism.
2. The special cleaning machine for the finished battery as claimed in claim 1, wherein: the spray pipe is installed on the upper portion of the spray area, a sewage tank is arranged below the spray pipe, a slag drawing port is arranged on one side of the sewage tank, a liquid storage tank is arranged on the other side of the sewage tank, a heating rod is arranged in the liquid storage tank, and a first filter is installed on a pipeline connected with the sewage tank.
3. The special cleaning machine for the finished battery as claimed in claim 1, wherein: a high-pressure water pump is arranged in the second isolation area, a second filter is arranged on one side of the high-pressure water pump, and the second filter is a bag filter.
4. The special cleaning machine for the finished battery as claimed in claim 1, wherein: a high-pressure fan is arranged in the fixed wind cutting area, and a first fan box is arranged on one side of the high-pressure fan.
5. The special cleaning machine for the finished battery as claimed in claim 1, wherein: a first super fan is arranged in the first moving air cutting area, a first cutting fan capable of moving left and right is arranged on one side of the first super fan, a medium-pressure fan is arranged on one side of the first cutting fan, a second fan box is arranged at one end of the first cutting fan, and a third fan box is arranged at one end of the medium-pressure fan.
6. The special cleaning machine for the finished battery as claimed in claim 1, wherein: a second air cutting machine capable of moving left and right is arranged in the second moving air cutting area, a second super air machine is arranged on one side of the second air cutting machine, and a fourth air machine box is arranged at one end of the second super air machine.
7. The special cleaning machine for the finished battery as claimed in claim 1, wherein: a cooling fan is arranged in the first cooling area, and a numerical control operation electronic box is arranged on one side of the second cooling area.
8. The special cleaning machine for the finished battery as claimed in claim 1, wherein: the conveying mechanism comprises a plurality of conveying wheels and a tensioning wheel, the conveying wheels and the tensioning wheel are connected with a conveying belt, a tensioning push rod is arranged on one side of the tensioning wheel, and an air cylinder is arranged on one side of the tensioning push rod; one of the conveying wheels is connected with a conveying motor through a synchronous belt.
9. The special cleaning machine for the finished battery as claimed in claim 1, wherein: and third air cutting machines capable of moving back and forth are arranged at the rear parts of the first moving air cutting area and the second moving air cutting area.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020923381.1U CN212883762U (en) | 2020-05-28 | 2020-05-28 | Special cleaning machine for finished batteries |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020923381.1U CN212883762U (en) | 2020-05-28 | 2020-05-28 | Special cleaning machine for finished batteries |
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| Publication Number | Publication Date |
|---|---|
| CN212883762U true CN212883762U (en) | 2021-04-06 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202020923381.1U Active CN212883762U (en) | 2020-05-28 | 2020-05-28 | Special cleaning machine for finished batteries |
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| CN (1) | CN212883762U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116371798A (en) * | 2023-05-12 | 2023-07-04 | 森弘鑫智能设备(苏州)有限公司 | Valve plate cleaning machine and cleaning process thereof |
-
2020
- 2020-05-28 CN CN202020923381.1U patent/CN212883762U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116371798A (en) * | 2023-05-12 | 2023-07-04 | 森弘鑫智能设备(苏州)有限公司 | Valve plate cleaning machine and cleaning process thereof |
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