CN212883264U - Film casting and coating integrated machine - Google Patents
Film casting and coating integrated machine Download PDFInfo
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- CN212883264U CN212883264U CN202020896974.3U CN202020896974U CN212883264U CN 212883264 U CN212883264 U CN 212883264U CN 202020896974 U CN202020896974 U CN 202020896974U CN 212883264 U CN212883264 U CN 212883264U
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Abstract
The utility model discloses a film casting and film coating integrated machine, which penetrates a film material from a film casting to a film coating, combines the film casting and the film coating together, and draws the film from the tail end of a film casting line to the front end of a film coating line; a first material storage box; a wind-up roll; a second material storage box. The utility model discloses to cast the membrane tail end and film the head end and connect, save middle rolling, transportation, unreel the process, and can be under the non-stop condition splicing membrane, improve the efficiency that the membrane was filmed.
Description
Technical Field
The utility model relates to a coating specifically is a membrane casting, film coating all-in-one.
Background
Present film casting machine and coating machine are partd, cast the membrane or film as two production lines respectively, and the rolling is accomplished to the back at the cast membrane, unreels earlier on transporting the coating machine with the membrane book and then carries out the operation of filming, and this kind of mode of unreeling earlier is loaded down with trivial details again, can appear damaging the condition of membrane when the membrane is rolled up the transportation, also can reduce the efficiency that the cast membrane was filmed.
In addition, when the winding and unwinding device is used for winding and unwinding a reel or unwinding the reel, the machine needs to be stopped to splice the subsequent film on the former film so as to continue working. This manner of stopping the film joining reduces the efficiency of the cast film coating.
SUMMERY OF THE UTILITY MODEL
For solving the defect of above-mentioned prior art, the utility model provides a cast film, film all-in-one, the utility model discloses with the cast film tail end with film the head end is connected, save middle rolling, transportation, unreel the process, and can improve the efficiency that the cast film was filmed under the non-stop condition splicing film.
In order to achieve the technical purpose, the utility model adopts the following technical scheme: a film casting and coating integrated machine comprises a film casting line, a film coating line and a film, wherein the film is drawn from the tail end of the film casting line to the front end of the film coating line,
also comprises the following steps of (1) preparing,
the unwinding roller is arranged at the front end of the film casting line;
the first material storage box is arranged on one side of the unwinding roller; a plurality of first fixed rollers are mounted at the upper part in the first storage box, a plurality of first lifting rollers are arranged at the lower part, and the end parts of the first lifting rollers are connected to a first synchronizing rod; a first limiting block is arranged on the inner wall of the first storage box, a first limiting groove in the vertical direction is formed in the side face of the first limiting block, and one end of the first synchronizing rod is arranged in the first limiting groove; the other end of the first synchronizing rod is fixedly connected with a first rack arranged in the vertical direction, the first rack is meshed with a first inner wheel, the first inner wheel is fixedly connected with a first outer wheel through a first shaft, and the first shaft penetrates through and is rotatably arranged on the side wall of the first material storage box; a first toothed bar is meshed with the first outer wheel; a first outer shell is arranged outside the first outer wheel and fixed on the first material storage box; the first toothed bar penetrates through the first shell, and two ends of the first toothed bar are rotatably connected to the first shell; a first guide rod is fixed in the first storage box, and the first rack is sleeved on the first guide rod and ascends and descends along the first guide rod;
the winding roller is arranged at the tail end of the film coating line;
the second storage box is arranged on one side of the winding roller; a plurality of second fixed rollers are mounted at the lower part in the second storage box, a plurality of second lifting rollers are arranged at the upper part, and the end parts of the second lifting rollers are connected to a second synchronous rod; a second limiting block is arranged on the inner wall of the second storage box, a second limiting groove in the vertical direction is formed in the side face of the second limiting block, and one end of the second synchronizing rod is arranged in the second limiting groove; the other end of the second synchronizing rod is fixedly connected with a second rack arranged in the vertical direction, the second rack is meshed with a second inner wheel, the second inner wheel is fixedly connected with a second outer wheel through a second shaft, and the second shaft penetrates through and is rotatably arranged on the side wall of the second material storage box; the second outer wheel is meshed with a second rack bar; a second outer shell is arranged outside the second outer wheel and fixed on the second material storage box; the second rack rod penetrates through the second shell, and two ends of the second rack rod are rotatably connected to the second shell; and a second guide rod is fixed in the second storage box, and the second rack is sleeved on the second guide rod and ascends and descends along the second guide rod.
Furthermore, a plurality of the first lifting rollers are arranged at the same height.
Further, the first shaft is mounted on the first storage box through a first bearing.
Furthermore, a plurality of the second lifting rollers are arranged at the same height.
Furthermore, the first storage box and the second storage box are provided with observation windows.
Further, the film casting line further comprises a curing device, a primary water washing device and a secondary water washing device which are arranged in sequence.
Further, the coating line also comprises a water phase, an oil phase and an oven which are arranged in sequence.
To sum up, the utility model discloses following technological effect has been gained:
1. the utility model connects the film casting line and the film coating line together, saves the rolling and the transportation of the film casting line and the unreeling of the film coating line, avoids the film from being damaged during the transportation, and improves the efficiency at the same time;
2. the utility model discloses set up first storage case on the cast film line and can store more membrane in advance, can unreel when changing a roll, continue the work of drawing the membrane in the first storage case earlier, continue to store the membrane and normally work after finishing changing a roll, realize not stopping to change a roll, improve work efficiency;
3. the utility model discloses set up the second storage case on the coating line, can store the membrane in the roll change time when the roll change, pull the membrane to the wind-up roll again after the roll change finishes, follow-up continuation work realizes not shutting down the roll change, improves work efficiency.
Drawings
Fig. 1 is a schematic view of the whole flow line provided by the embodiment of the present invention;
FIG. 2 is a schematic view of a first storage bin;
FIG. 3 is a schematic view of a second magazine;
in the figure, 1, a unreeling roller, 2, a first storage box, 201, a first limiting block, 202, a first limiting groove, 3, a first fixed roller, 4, a first lifting roller, 5, a first synchronizing rod, 6, a first rack, 7, a first inner wheel, 8, a first shaft, 9, a first outer wheel, 10, a first toothed bar, 11, a first hand wheel, 12, a first handle, 13, a first shell, 14, a first bearing, 15, a first guide rod, 16, a film, 17, a curing device, 18, a primary washing device, 19, a secondary washing device, 20, a water phase, 21, an oil phase, 22, an oven, 23, a second storage box, 24, a second limiting block, 25, a second limiting groove, 26, a second synchronizing rod, 27, a second lifting roller, 28, a second fixed roller, 29, a second guide rod, 30, a second rack, 31, a second inner wheel, 32, a second shaft, 33, a second storage box, 34, a second outer wheel, 35. a second hand wheel 36, a second handle 37, a second shell 38 and a winding roller.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings.
The present embodiment is only for explaining the present invention, and it is not limited to the present invention, and those skilled in the art can make modifications to the present embodiment without inventive contribution as required after reading the present specification, but all of them are protected by patent laws within the scope of the claims of the present invention.
Example (b):
as shown in fig. 1, the film casting and coating integrated machine comprises a film casting line, a film coating line and a film 16, wherein the film 16 is drawn from the tail end (secondary washing device 19) of the film casting line to the front end (water phase 20) of the film coating line, and specifically, as shown in fig. 1, the film casting line further comprises a curing device 17, a primary washing device 18 and a secondary washing device 19 which are sequentially arranged. The coating line also comprises a water phase 20, an oil phase 21 and an oven 22 which are arranged in sequence.
Also comprises the following steps of (1) preparing,
as shown in fig. 1, the unwinding roller 1 is provided at the front end of the film casting line, and the unwinding roller 1 is used for unwinding.
As shown in fig. 1, a first material storage box 2, the first material storage box 2 is arranged on one side of the unwinding roller 1; as shown in fig. 2, a plurality of first fixing rollers 3 are installed at the upper part in the first material storage box 2, and a plurality of first lifting rollers 4 are arranged at the lower part. The first fixed roller 3 is rotatably connected to the side wall of the first material storage box 2 and the height of the first fixed roller is kept unchanged. The tip of the first lifting roller 4 of a plurality of all is connected to first synchronizing bar 5, and the same high setting of the first lifting roller 4 of a plurality of just can be along with the lift of first synchronizing bar 5. Be equipped with first stopper 201 on the 2 inner walls of first storage case, set up the first spacing groove 202 of vertical direction on the first stopper 201 side, first spacing inslot 202 is arranged in to a tip of first synchronizing rod 5.
The other end fixedly connected with of first synchronizing bar 5 has first rack 6 of vertical direction setting, and first rack 6 meshes has first interior wheel 7, and first interior wheel 7 is through the first foreign steamer 9 of first axle 8 fixed connection, and first axle 8 runs through and rotates the setting at the 2 lateral walls of first storage case, and further, first axle 8 is installed on first storage case 2 through first bearing 14. A first toothed bar 10 is meshed with the first outer wheel 9, and a first hand wheel 11 is arranged at the end part of the first toothed bar 10; a first handle 12 is fixed to the first hand wheel 11. A first outer shell 13 is arranged outside the first outer wheel 9, and the first outer shell 13 is fixed on the first material storage box 2; the first rack bar 10 penetrates through the first shell 13, two ends of the first rack bar are rotatably connected to the first shell 13, and the first hand wheel 11 and the first handle 12 are positioned outside the first shell 13 for adjustment; first storage case 2 internal fixation has first guide bar 15, and first rack 6 cover is established on first guide bar 15 and is gone up and down along first guide bar 15.
When the first hand wheel 11 is rotated, the first toothed bar 10 rotates and drives the first outer wheel 9 to rotate, the first inner wheel 7 rotates and drives the first rack 6 to move upwards under the action of the teeth, the first synchronous rod 5 is lifted, the first lifting roller 4 is driven to lift synchronously, the film 16 is changed into a loose state from a tensioning state, when the unwinding roller 1 lacks the film, the film 16 in the first storage box 2 can be pulled to the curing device 17 continuously due to becoming loose, the film can be spliced by the workers when the film of the part is pulled, the first lifting roller 4 is adjusted downwards after the spliced film is completed, the film is changed into the tensioning state again, and the film casting work is continued. With first lifting roller 4 rising in this embodiment, for staff's concatenation membrane provides time, realize not shutting down and change a roll, raise the efficiency.
As shown in fig. 1, a take-up roll 38, the take-up roll 38 is provided at the trailing end of the coating line.
As shown in fig. 1, the second storage tank 23 is provided on one side of the wind-up roll 38; as shown in fig. 2, a plurality of second fixing rollers 28 are installed at the lower part of the second storage box 23, and a plurality of second lifting rollers 27 are installed at the upper part. The second fixed roller 28 is rotatably connected to the sidewall of the second hopper 23 and has a constant height. The end parts of the second lifting rollers 27 are connected to the second synchronizing rod 26, and the second lifting rollers 27 are arranged at the same height and can lift along with the second synchronizing rod 26. A second limiting block 24 is arranged on the inner wall of the second storage box 23, a second limiting groove 25 in the vertical direction is formed in the side surface of the second limiting block 24, and one end of a second synchronizing rod 26 is arranged in the second limiting groove 25; the other end of the second synchronizing rod 26 is fixedly connected with a second rack 30 arranged in the vertical direction, the second rack 30 is engaged with a second inner wheel 31, the second inner wheel 31 is fixedly connected with a second outer wheel 33 through a second shaft 32, and the second shaft 32 penetrates through and is rotatably arranged on the side wall of the second material storage tank 23; a second gear bar 34 is engaged with the second outer wheel 33, and a second wheel 35 is arranged at the end part of the second gear bar 34; a second handle 36 is fixed to the second hand wheel 35. A second outer shell 37 is arranged outside the second outer wheel 33, and the second outer shell 37 is fixed on the second storage box 23; the second rack bar 34 penetrates through the second casing 37 and both ends are rotatably connected to the second casing 37; a second guide rod 29 is fixed in the second material storage box 23, and the second rack 30 is sleeved on the second guide rod 29 and ascends and descends along the second guide rod 29.
Traction devices (not shown) are arranged at the film inlet and outlet positions of the second storage box 23, so that the films can be stored in the second storage box 23 conveniently.
Similar to the storage function on the film casting line, the second synchronous rod 26 is adjusted upwards to realize the adjustment of the second lifting roller 27, and the distance between the second lifting roller 27 and the second fixed roller 28 is increased, so that more films are stored in the second storage box 23. When the winding roller 38 needs to be changed, the second lifting roller 27 is adjusted upwards, the film on the film coating line is stored in the second storage box 23, after the winding roller 38 is changed, the second lifting roller 27 is continuously adjusted downwards, and the winding roller 38 continues to wind under the action of a traction device (not shown).
The first storage box 2 and the second storage box 23 are provided with observation windows, so that the positions of the first lifting roller 4 and the second lifting roller 27 can be observed.
Furthermore, the upper end and the lower end of the first rack 6 and the second rack 30 are both provided with a stop block, so that the first rack and the second rack are prevented from being separated from corresponding inner wheels.
Furthermore, the upper ends and the lower ends of the first limit groove 202 and the second limit groove 25 are provided with stop blocks, so that the synchronous rod is prevented from being separated.
The utility model discloses run through the membrane material to filming from the casting film, combine the casting film process with the process of filming and be in the same place.
The working principle is as follows:
as shown in fig. 1 to 3, the unwinding roll 1 discharges the film 16, and the film 16 sequentially passes through the first storage tank 2, the curing device 17, the primary water washing device 18, the secondary water washing device 19, the water phase 20, the oil phase 21, the oven 22, the second storage tank 23, and the winding roll 38. When the unwinding roller 1 needs to change the coil, the first lifting roller 4 is adjusted upwards, and time is reserved for coil changing. When the winding roller 38 needs to change the roll, the second lifting roller 27 is lifted up, and the film on the coating film line is stored in the second storage box 23.
The above description is only for the preferred embodiment of the present invention, and is not intended to limit the present invention in any way, and all the modifications and equivalents of the technical spirit of the present invention to any simple modifications of the above embodiments are within the scope of the technical solution of the present invention.
Claims (7)
1. The utility model provides a membrane of casting, film all-in-one which characterized in that: comprises a film casting line, a film coating line and a film (16), wherein the film (16) is pulled from the tail end of the film casting line to the front end of the film coating line,
also comprises the following steps of (1) preparing,
the unwinding roller (1) is arranged at the front end of the film casting line;
the first material storage box (2), the first material storage box (2) is arranged on one side of the unwinding roller (1); a plurality of first fixed rollers (3) are installed at the upper part in the first storage box (2), a plurality of first lifting rollers (4) are arranged at the lower part, and the end parts of the first lifting rollers (4) are connected to a first synchronizing rod (5); a first limiting block (201) is arranged on the inner wall of the first storage box (2), a first limiting groove (202) in the vertical direction is formed in the side surface of the first limiting block (201), and one end part of the first synchronous rod (5) is arranged in the first limiting groove (202); the other end of the first synchronizing rod (5) is fixedly connected with a first rack (6) which is arranged in the vertical direction, the first rack (6) is meshed with a first inner wheel (7), the first inner wheel (7) is fixedly connected with a first outer wheel (9) through a first shaft (8), and the first shaft (8) penetrates through and is rotatably arranged on the side wall of the first material storage box (2); a first toothed bar (10) is meshed with the first outer wheel (9); a first outer shell (13) is arranged outside the first outer wheel (9), and the first outer shell (13) is fixed on the first material storage box (2); the first rack (10) penetrates through the first shell (13) and two ends of the first rack are rotatably connected to the first shell (13); a first guide rod (15) is fixed in the first storage box (2), and the first rack (6) is sleeved on the first guide rod (15) and ascends and descends along the first guide rod (15);
the winding roller (38), the winding roller (38) is arranged at the tail end of the film coating line;
the second storage box (23), the second storage box (23) is arranged on one side of the winding roller (38); a plurality of second fixed rollers (28) are installed at the lower part in the second storage box (23), a plurality of second lifting rollers (27) are arranged at the upper part, and the end parts of the second lifting rollers (27) are connected to a second synchronous rod (26); a second limiting block (24) is arranged on the inner wall of the second storage box (23), a second limiting groove (25) in the vertical direction is formed in the side surface of the second limiting block (24), and one end part of the second synchronous rod (26) is arranged in the second limiting groove (25); the other end of the second synchronizing rod (26) is fixedly connected with a second rack (30) which is arranged in the vertical direction, the second rack (30) is meshed with a second inner wheel (31), the second inner wheel (31) is fixedly connected with a second outer wheel (33) through a second shaft (32), and the second shaft (32) penetrates through and is rotatably arranged on the side wall of the second material storage box (23); a second rack (34) is engaged with the second outer wheel (33); a second outer shell (37) is arranged outside the second outer wheel (33), and the second outer shell (37) is fixed on the second storage box (23); the second rack bar (34) penetrates through the second shell (37) and two ends of the second rack bar are rotatably connected to the second shell (37); and a second guide rod (29) is fixed in the second storage box (23), and the second rack (30) is sleeved on the second guide rod (29) and ascends and descends along the second guide rod (29).
2. The film casting and coating integrated machine according to claim 1, wherein: the first lifting rollers (4) are arranged at the same height.
3. The film casting and coating integrated machine according to claim 1, wherein: the first shaft (8) is mounted on the first storage box (2) through a first bearing (14).
4. The film casting and coating integrated machine according to claim 1, wherein: the second lifting rollers (27) are arranged at the same height.
5. The film casting and coating integrated machine according to claim 1, wherein: the first storage box (2) and the second storage box (23) are provided with observation windows.
6. The film casting and coating integrated machine according to claim 1, wherein: the film casting line further comprises a curing device (17), a primary water washing device (18) and a secondary water washing device (19) which are arranged in sequence.
7. The film casting and coating integrated machine according to claim 1, wherein: the coating line also comprises a water phase (20), an oil phase (21) and an oven (22) which are arranged in sequence.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020896974.3U CN212883264U (en) | 2020-05-23 | 2020-05-23 | Film casting and coating integrated machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020896974.3U CN212883264U (en) | 2020-05-23 | 2020-05-23 | Film casting and coating integrated machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN212883264U true CN212883264U (en) | 2021-04-06 |
Family
ID=75265626
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202020896974.3U Active CN212883264U (en) | 2020-05-23 | 2020-05-23 | Film casting and coating integrated machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN212883264U (en) |
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2020
- 2020-05-23 CN CN202020896974.3U patent/CN212883264U/en active Active
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