CN212875628U - Automatic coil mechanism for motor coil - Google Patents

Automatic coil mechanism for motor coil Download PDF

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Publication number
CN212875628U
CN212875628U CN201922113675.8U CN201922113675U CN212875628U CN 212875628 U CN212875628 U CN 212875628U CN 201922113675 U CN201922113675 U CN 201922113675U CN 212875628 U CN212875628 U CN 212875628U
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China
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seat
wire
screw rod
clutch
rod
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CN201922113675.8U
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Chinese (zh)
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钟仁康
姚高芹
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Changzhou Jinkang Precision Mechanism Co Ltd
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Changzhou Jinkang Precision Mechanism Co Ltd
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Abstract

The utility model provides an automatic coil mechanism for electric machine coil, including the mount pad and establish stub of a thread fixed establishment, wire winding mechanism and the mechanism of pushing away the line on the mount pad. The winding mechanism comprises a winding driving motor, a positioning plate and a wire die, the wire end fixing mechanism comprises a wire clamping middle rod, a wire clamping body, a lifting cylinder and a rotary driving mechanism, and the wire pushing mechanism comprises a first wire pushing cylinder, a wire pushing seat, a wire pushing shaft and a wire pushing rod. The utility model provides an automatic coil mechanism for electric machine coil, through the mutually supporting of end of a thread fixed establishment, wire winding mechanism and push away line mechanism, control accuracy is high, has reduced the manual operation step in the production, has reduced the potential safety hazard, realizes carrying out automatic line changing and continuous wire winding process, has improved wire winding efficiency, can satisfy various high-quality inductance coils's requirement, guarantees product quality, has reduced manufacturing cost.

Description

Automatic coil mechanism for motor coil
The technical field is as follows:
the utility model relates to a motor wire winding technical field, concretely relates to automatic coil mechanism for electric machine coil.
Background art:
in electric machine coil's production process, need utilize the winding device inlet wire winding, current winding mechanism degree of automation is low, and manual operation step is many, has great potential safety hazard in the wire winding operation, and the wire winding is inefficient, and the precision is low, and its control accuracy can not satisfy the various high degree of difficulty of coiling, and high-quality inductance coils's requirement causes product quality low, and manufacturing cost is higher, and the distance between two line moulds is wayward, brings great inconvenience to production.
The utility model has the following contents:
the utility model aims at prior art's defect, provide an automatic coil mechanism for electric machine coil that can solve above-mentioned problem.
Realize the utility model discloses the technical scheme of purpose is: an automatic coil mechanism for a motor coil comprises a mounting seat, and a coil end fixing mechanism, a winding mechanism and a coil pushing mechanism which are arranged on the mounting seat.
The winding mechanism comprises a winding driving motor, a positioning plate and two wire moulds, wherein the winding driving motor is fixed on the mounting seat, connected with the positioning plate through a winding transmission assembly and capable of driving the positioning plate to rotate, and the two wire moulds are fixed at the bottom of the positioning plate and symmetrically arranged.
The wire end fixing mechanism comprises a wire clamping middle rod, a wire clamping body, a lifting cylinder and a rotary driving mechanism, the wire clamping body is fixed at one end of the bottom of the positioning plate, the wire clamping body is hollow inside the positioning plate, a groove matched with the wire clamping middle rod is formed in the bottom of the wire clamping body, the top of the wire clamping body penetrates through the positioning plate, a first reset spring assembly is arranged at the top of the wire clamping body, a wire clamping portion matched with the groove is formed in the bottom of the wire clamping body, the lifting cylinder is correspondingly arranged above the reset spring assembly and can drive the wire clamping middle rod to move up and down, the rotary driving mechanism comprises a driving motor and a transmission assembly, the driving motor is connected with the wire clamping middle rod through the transmission assembly and can drive the wire clamping middle rod to rotate, and the driving motor and the transmission assembly can be movably connected with the positioning plate through a first.
The wire pushing mechanism comprises a first wire pushing cylinder, a wire pushing seat, a wire pushing shaft and a wire pushing rod, the first wire pushing cylinder is fixed on the mounting seat, the wire pushing seat is fixedly connected with a telescopic rod of the first wire pushing cylinder, one end of the wire pushing shaft is fixed on the wire pushing seat, the other end of the wire pushing shaft penetrates through the positioning plate and the wire pushing rod and is fixedly connected with the positioning plate, and the two wire pushing rods are correspondingly arranged on the front side and the rear side of the wire mold.
Furthermore, the wire mold is connected with the positioning plate in a sliding mode through a ball screw assembly, the ball screw assembly comprises a screw rod assembly and a screw rod driving piece, the screw rod assembly is arranged at the bottom of the positioning plate, and the screw rod driving piece is connected with the screw rod assembly through a second sliding assembly and can drive a screw rod to rotate.
Further, the screw rod assembly comprises a screw rod, a screw rod bearing seat, a first clutch seat and a second clutch seat, the screw rod bearing seat is arranged at one end of the screw rod, a plurality of clutch mandrils which are movably connected penetrate through the screw rod, one end of each clutch mandrils is attached to the two clutch seats, the other end of each clutch mandrils extends out of the screw rod bearing seat, the first clutch seat is arranged at one end of the screw rod, which is close to the screw rod bearing seat, and is connected with the screw rod key, the second clutch seat is connected with the screw rod in a sliding way and is attached to the screw rod bearing seat, a rigid spring is arranged between the first clutch seat and the second clutch seat, the screw rod driving piece comprises a die adjusting connecting seat and a screw rod driving motor, the die adjusting connecting seat is connected with an output shaft of the screw rod driving motor and correspondingly arranged on one side of the screw rod bearing seat, and the mold adjusting connecting sleeve is provided with a screw rod connecting hole matched with the end part of the screw rod and a plane part matched with the clutch ejector rod.
Furthermore, one surface of the clutch ejector rod close to the second clutch seat is a hemispherical surface. The hemispherical surface can reduce the contact area and the friction force during rotation.
Further, the number of the clutch mandrils is 2-4.
The utility model discloses an automatic coil mechanism for electric machine coil's beneficial effect is:
the utility model provides an automatic coil mechanism for electric machine coil, through end of a thread fixed establishment, wire winding mechanism and the mutually supporting of pushing away line mechanism, control accuracy is high, the manual operation step in the production has been reduced, the potential safety hazard has been reduced, realize carrying out automatic line changing and continuous wire winding process, wire winding efficiency has been improved, can satisfy various high-quality inductance coils's requirement, guarantee product quality, production cost is reduced, and the distance between two line moulds of controllable regulation, can conveniently produce the coil of different specifications size.
Description of the drawings:
figure 1 is a schematic three-dimensional structure of the present invention,
figure 2 is a front view of the utility model,
figure 3 is a schematic structural view of the screw assembly and the screw driving member,
figure 4 is an enlarged schematic view of the circled portion in figure 3,
FIG. 5 is a schematic view of a mold adjusting connecting seat,
fig. 6 is a schematic structural view of the thread end fixing mechanism.
In the figure: 1 thread end fixing mechanism, 11 lifting cylinder, 13 driving motor, 14 thread clamping bodies, 141 grooves, 15 thread clamping intermediate rods, 151 reset springs, 152 thread clamping parts, 16 transmission components, 17 first sliding components, 2 thread winding mechanisms, 21 winding driving motor, 22 winding transmission components, 23 thread moulds, 24 positioning plates, 25 thread guide rod components, 251 thread guide rods, 26 thread guide rod driving components, 261 mould adjusting connecting seats, 262 thread guide rod driving motor, 263 second sliding components, 27 second clutch seats, 28 thread guide rod bearing seats, 281 clutch ejector rods, 29 first clutch seats, 3 thread pushing mechanisms, 31 first thread pushing cylinders, 32 thread pushing seats, 33 thread pushing rods, 34 thread pushing shafts and 4 mounting seats.
The specific implementation mode is as follows:
the following detailed description of the preferred embodiments of the present invention will be provided in conjunction with the accompanying drawings, so that the advantages and features of the present invention can be more easily understood by those skilled in the art, and the protection scope of the present invention can be clearly and clearly defined.
Referring to fig. 1, an automatic coil mechanism for a motor coil comprises a mounting base 4, and a coil end fixing mechanism 1, a winding mechanism 2 and a coil pushing mechanism 3 which are arranged on the mounting base.
Referring to fig. 2, the winding mechanism 2 includes a winding driving motor 21, a positioning plate 24 and two wire formers 23, the winding driving motor 21 is fixed on the mounting base 4, and is connected with the positioning plate 24 through a winding transmission assembly 22 and drives the positioning plate 24 to rotate, and the two wire formers 23 are fixed at the bottom of the positioning plate 24 and are symmetrically arranged.
The wire pushing mechanism 3 comprises a first wire pushing cylinder 31, a wire pushing seat 32, a wire pushing shaft 34 and a wire pushing rod 33, the first wire pushing cylinder 31 is fixed on the mounting seat 4, the wire pushing seat 32 is fixedly connected with a telescopic rod of the first wire pushing cylinder 31, one end of the wire pushing shaft 34 is fixed on the wire pushing seat 32, the other end of the wire pushing shaft penetrates through the positioning plate 24 and the wire pushing rod 34, and the two wire pushing rods 33 are correspondingly arranged on the front side and the rear side of the wire mold 23.
Referring to fig. 3 to 5, further, in order to adjust the distance between the two wire dies 23 conveniently to produce coils of different specifications as required, the wire dies 23 are slidably connected to the positioning plate 24 through a ball screw assembly, the ball screw assembly includes a screw assembly 25 and a screw driving member 26, the screw assembly is disposed at the bottom of the positioning plate 24, and the screw driving member 26 is connected to the screw assembly 25 through a second sliding assembly 263 and can drive a screw to rotate.
Specifically, the lead screw assembly 25 includes a lead screw 251, a lead screw bearing seat 28, a first clutch seat 29 and a second clutch seat 27, the lead screw bearing seat 28 is disposed at one end of the lead screw 251, a plurality of clutch push rods 281 movably connected to the lead screw 251 penetrate through the lead screw bearing seat 28, one end of each clutch push rod 281 is attached to the two clutch seats 27, the other end of each clutch push rod 281 extends out of the lead screw bearing seat 28, the first clutch seat 29 is disposed at one end of the lead screw close to the lead screw bearing seat 28 and is in key connection with the lead screw 251, the second clutch seat 27 is slidably connected to the lead screw 251 and is attached to the lead screw bearing seat 28, a rigid spring is disposed between the first clutch seat 29 and the second clutch seat 27, the lead screw driving member includes a mold adjusting connecting seat 261 and a lead screw driving motor 262, the mold adjusting connecting seat 261 is connected to an output shaft of the lead screw driving motor 262 and is correspondingly, the die adjusting connecting seat 261 is provided with a screw rod connecting hole 261b matched with the end of the screw rod 251 and a plane portion 261a matched with the clutch ejector rod 281, the section of the end of the screw rod 251 can be polygonal such as hexagon and octagon, and correspondingly, the shape of the screw rod connecting hole 261b corresponds to the shape of the screw rod connecting hole 261 b.
When the screw rod is required to rotate, the sliding assembly 263 drives the driving motor 262 to move towards the screw rod, so that the end part of the screw rod 251 is inserted into the screw rod connecting hole 261b, at the moment, the plane part 261a is just attached to the other end of the clutch ejector rod 281, the plane part 261a pushes the clutch ejector rod 281 to move towards the second clutch seat 27 and jacks up the second clutch seat 27, the rigid spring is compressed, the second clutch seat 27 is separated from the screw rod bearing seat 28, the surface contact is changed into point contact, the motor drives the screw rod to rotate, the wire mold 23 is driven to move for a certain distance, after the position of the wire mold 23 is determined, the sliding assembly drives the driving motor 262 to move towards the direction far away from the screw rod and separate from the screw rod, and the.
Referring to fig. 6, the thread end fixing mechanism 1 includes a thread clamping intermediate rod 15, a thread clamping body 14, a lifting cylinder 11 and a rotation driving mechanism, the thread clamping body 14 is fixed at one end of the bottom of the positioning plate 24 through a fixing seat, and is fixed on a sliding member together with one of the thread dies, the interior of the thread clamping body 14 is hollow, the bottom of the thread clamping body is provided with a groove 141 matched with the thread clamping intermediate rod 15, the thread clamping intermediate rod 15 is arranged in the thread clamping body 14, the top of the thread clamping intermediate rod passes through the positioning plate 24, the positioning plate 24 is provided with a transverse long groove for the thread clamping intermediate rod to pass through so as to be convenient for the thread clamping intermediate rod to slide along with the thread die, the top of the positioning plate is provided with a return spring assembly 151, the bottom of the positioning plate is provided with a thread clamping portion 152 matched with the groove 141, and. Rotatory actuating mechanism includes driving motor 13 and drive assembly, driving motor 13 through drive assembly 16 with press from both sides line intermediate lever 15 and connect to can drive its rotation, drive assembly includes belt subassembly, first transmission shaft 161, second transmission shaft 162 and turns to the subassembly, driving motor 13 passes through belt subassembly, first transmission shaft 161, second transmission shaft 162 and turns to the subassembly and drives press from both sides line intermediate lever 15 is rotatory, and first transmission shaft 161 can dismantle with second transmission shaft 162 and be connected, so that press from both sides line intermediate lever 15, press from both sides line body 14 and follow locating plate 24 is rotatory, driving motor 13 with the first slip subassembly 17 of drive assembly 16 accessible with locating plate 24 swing joint.
Reset spring subassembly 151 includes reset spring, first spacing portion and the spacing portion of second, first spacing portion is established press from both sides line intermediate lever top, and correspond and establish lift cylinder 11's below, the spacing portion cover of second is established outside press from both sides line intermediate lever 15, can pass the downstream of the spacing portion of second during the line intermediate lever 15 atress, reset spring cover is established outside press from both sides line intermediate lever 15 and establish between first spacing portion and the spacing portion of second, when lift cylinder 11 pushes down, press from both sides line intermediate lever 15 and remove downwards, make reset spring compression, when lift cylinder 11 return, reset spring resets and drives and shifts up outside press from both sides line intermediate lever 15.
The utility model discloses at the during operation, lift cylinder 11 drives the fixed distance that moves down of pressing from both sides line intermediate lever 15, press from both sides the line portion 152 of pressing from both sides line intermediate lever 15 to the end of a thread by the manual work, lift cylinder 11 telescopic link moves the back on, reset spring subassembly 151 drives the line intermediate lever 15 and moves up, make the line portion 152 card of pressing from both sides in recess 141, fix it, second transmission shaft 162 and first transmission shaft 161 are dismantled and are opened, first slip subassembly 17 drives driving motor 13 and first transmission shaft 161 and move on a left side, second slip subassembly 263 drives lead screw driving piece 26 and moves on the right side and separate with locating plate 24, slip subassembly wire winding driving motor 21 leads to the drive locating plate 24 rotatory, twine the line on the line mould. After the winding is finished, the coil is pushed down to the coil receiving mechanism by the coil pushing mechanism 3.
The above-mentioned embodiments only represent some embodiments of the present invention, and the description thereof is specific and detailed, but not to be construed as limiting the scope of the present invention. It should be noted that, for those skilled in the art, without departing from the spirit of the present invention, several variations and modifications can be made, which are within the scope of the present invention.

Claims (5)

1. An automatic coil mechanism for motor coil, its characterized in that: comprises a mounting seat (4), and a thread end fixing mechanism (1), a winding mechanism (2) and a thread pushing mechanism (3) which are arranged on the mounting seat,
the winding mechanism (2) comprises a winding driving motor (21), a positioning plate (24) and two wire moulds (23), the winding driving motor (21) is fixed on the mounting seat (4), is connected with the positioning plate (24) through a winding transmission assembly (22) and drives the positioning plate (24) to rotate, the two wire moulds (23) are fixed at the bottom of the positioning plate (24) and are symmetrically arranged,
the thread end fixing mechanism (1) comprises a thread clamping intermediate rod (15), a thread clamping body (14), a lifting cylinder (11) and a rotary driving mechanism, the thread clamping body (14) is fixed at one end of the bottom of the positioning plate (24), the interior of the thread clamping body is hollow, a groove (141) matched with the thread clamping intermediate rod (15) is formed in the bottom of the thread clamping body (14), the thread clamping intermediate rod (15) is arranged in the thread clamping body (14), the top of the thread clamping intermediate rod penetrates through the positioning plate (24), a first return spring assembly (151) is arranged at the top of the thread clamping intermediate rod, a thread clamping part (152) matched with the groove (141) is arranged at the bottom of the thread clamping intermediate rod, the lifting cylinder (11) is correspondingly arranged above the first return spring assembly (151) and can drive the thread clamping intermediate rod (15) to move up and down, the rotary driving mechanism comprises a driving motor (13) and a transmission assembly (16), and the driving motor (13) is connected with the thread clamping intermediate, and can drive the positioning plate to rotate, the driving motor (13) and the transmission assembly (16) can be movably connected with the positioning plate (24) through a first sliding assembly (17),
push away line mechanism (3) including pushing away line cylinder (31), push away line seat (32), push away line axle (34) and push away line pole (33), it fixes to push away line cylinder (31) on mount pad (4), push away line seat (32) with push away the telescopic link fixed connection of line cylinder (31), push away line axle (34) one end and fix push away on line seat (32), the other end passes locating plate (24) with push away line pole (33) fixed connection, it is equipped with two to push away line pole (33), and corresponds to establish both sides around line mould (23).
2. The automatic coil mechanism for the motor coil as set forth in claim 1, wherein: the wire mould (23) pass through the ball screw subassembly with locating plate (24) sliding connection, the ball screw subassembly includes lead screw subassembly (25) and lead screw driving piece (26), the lead screw subassembly is established locating plate (24) bottom, lead screw driving piece (26) with lead screw subassembly (25) are connected and can drive the lead screw rotation through second slip subassembly (263).
3. The automatic coil mechanism for the motor coil as set forth in claim 2, wherein: the screw rod assembly (25) comprises a screw rod (251), a screw rod bearing seat (28), a first clutch seat (29) and a second clutch seat (27), the screw rod bearing seat (28) is arranged at one end of the screw rod (251), a plurality of clutch ejector rods (281) which are movably connected penetrate through the screw rod bearing seat (28), one end of each clutch ejector rod (281) is attached to the corresponding second clutch seat (27), the other end of each clutch ejector rod (281) extends out of the corresponding screw rod bearing seat (28), the first clutch seat (29) is arranged at one end, close to the corresponding screw rod bearing seat (28), of the screw rod (251) and is in key connection with the screw rod (251), the second clutch seat (27) is in sliding connection with the screw rod (251) and is attached to the corresponding screw rod bearing seat (28), a rigid spring is arranged between the first clutch seat (29) and the second clutch seat (27), and the screw rod driving piece (26) comprises a mold adjusting connecting seat (261) and a screw rod, the die adjusting connecting seat (261) is connected with an output shaft of the screw rod driving motor (262) and correspondingly arranged on one side of the screw rod bearing seat (28), and a screw rod connecting hole matched with the end part of the screw rod (251) and a plane part matched with the clutch ejector rod (281) are arranged on the die adjusting connecting seat (261).
4. The automatic coil mechanism for the motor coil as set forth in claim 3, wherein: one surface of the clutch ejector rod (281) close to the second clutch seat (27) is a hemispherical surface.
5. The automatic coil mechanism for the motor coil as set forth in claim 3, wherein: the number of the clutch mandrils (281) is 2-4.
CN201922113675.8U 2019-11-29 2019-11-29 Automatic coil mechanism for motor coil Active CN212875628U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201922113675.8U CN212875628U (en) 2019-11-29 2019-11-29 Automatic coil mechanism for motor coil

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201922113675.8U CN212875628U (en) 2019-11-29 2019-11-29 Automatic coil mechanism for motor coil

Publications (1)

Publication Number Publication Date
CN212875628U true CN212875628U (en) 2021-04-02

Family

ID=75185448

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201922113675.8U Active CN212875628U (en) 2019-11-29 2019-11-29 Automatic coil mechanism for motor coil

Country Status (1)

Country Link
CN (1) CN212875628U (en)

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