Submersible motor for pump
Technical Field
The utility model belongs to the immersible pump field, in particular to submersible motor for pump.
Background
The motor that the immersible pump is commonly used is the asynchronous machine, but its rotational speed is lower, the energy consumption is big and the lift is not enough, in order to improve this problem, have improvement scheme to adopt the permanent-magnet machine with frequency converter to replace the asynchronous machine, the frequency converter of this kind of permanent-magnet machine and permanent-magnet machine main part assemble in a cavity enclosed by the shell, fill liquid oil used as heat transfer medium, sealing medium and lubricating medium in this cavity, and balance the interior external pressure of motor in order to satisfy the deep water operation requirement through the gasbag. The heat that converter and permanent-magnet machine main part produced all transmits to in the liquid oil, and liquid oil rethread chamber wall conduction heat dissipation, because the narrow and small volume that holds liquid oil in cavity space is limited, and the shell heat transfer effect is poor, and the heat that generates module and permanent-magnet machine main part in the converter and produce is difficult for giving off, and especially the heat that both during operation produced gathers in common cavity and superposes, can make the converter temperature rise too high lead to burning out, and can't satisfy the deep water operation requirement. In addition, the motor main body, the air bag, the frequency converter and the like are arranged in one cavity, so that the assembly difficulty is high, the production efficiency is low, and the maintenance is inconvenient.
SUMMERY OF THE UTILITY MODEL
To the problem that converter and permanent-magnet machine main part set up and cause heat stack to gather in same cavity among the current submersible motor, the utility model provides a submersible motor for pump is divided permanent-magnet machine main part and converter and is established respectively the heat dissipation in two cavitys, avoids the heat stack, gives off the work heat of converter better, and the assembly maintenance of each part of the motor of being convenient for.
The utility model adopts the technical scheme as follows: the utility model provides a submersible motor for pump, includes the columniform first casing of built-in motor main part and the columniform second casing of built-in converter, be equipped with first gasbag in the first casing, liquid oil is filled between first shells inner wall and first gasbag outer wall, and the output shaft of motor main part stretches out from the first end of first casing, and a connecting piece is used for connecting the second end of first casing and the first end of second casing, and the wire between motor main part and the converter passes the connecting piece.
Motor main part and converter are established respectively and can be dispelled the heat in two independent casings, avoid motor main part and converter to arrange in a casing and cause the heat stack, especially can avoid the adverse effect of motor heat to the module that generates heat in the converter, it is convenient for install motor main part and first gasbag respectively in first casing and install the converter in the second casing to set up the connecting piece, thus, install motor main part and converter subassembly respectively in the casing of difference and improved installation effectiveness and quality greatly, and be convenient for maintenance and maintenance, and make them have the heat dissipation clearance when connecting two casings, and then improve the working property of converter.
As an optimized scheme, the connecting piece is a cylindrical hollow-out piece matched with a cylindrical first shell and/or a cylindrical second shell, a first end piece is arranged at the second end of the first shell, a second end piece is arranged at the first end of the second shell, and a water passing cavity is defined by the hollow-out surface of the connecting piece, the first end piece and the second end piece, so that the second end piece can be in contact with water to exchange heat, heat of the frequency converter heating module can be effectively taken away by external water flow, and the heat dissipation effect of the frequency converter heating module is greatly improved. In addition, the second shell is arranged below the connecting piece, so that sludge impurities and the like can be prevented from blocking the water passing cavity.
As another optimization scheme, the connecting piece comprises a second end piece connected with the second shell, a first end piece connected with the first shell and a hollow column for connecting the first end piece and the second end piece, a lead between the motor body and the frequency converter passes through the hollow column, and a water passing cavity for water to flow through is formed between the first end piece and the second end piece, so that the second end piece can contact with water to exchange heat. The first end piece and the second end piece are connected with the hollow column into a whole, the hollow column separates the first end piece from the second end piece, sealing elements for sealing the wires are saved, and the structure is simplified.
As a further optimization, the circuit board of the frequency converter is arranged radially in the second housing, and the heating module on the circuit board is tightly attached to the second end part. The second end piece contacts with water promptly and the heat transfer shortens heat transfer path, can in time derive the heat of converter, effectively avoids converter heat accumulation, and the radiating effect is good. The circuit board axial of current inverter motor's converter sets up, on a large amount of heat transfer that the module that generates heat produced reached the motor housing with water contact, but motor housing is cylindrical, and components and parts highly receive the restriction of shell diameter, and the space that can not make full use of circuit board arranges, can only set up on the long and narrow circuit board of axial installation, and long and narrow circuit board makes the height of whole converter also corresponding uprise, and then has increased the height and the volume of immersible pump, and the influence is deposited, is transported and is used. The circuit board of the frequency converter is changed from axial arrangement to radial arrangement, and the components can be reasonably arranged by utilizing the space of the circuit board, so that the height of the frequency converter can be effectively shortened, the height of the whole electric pump is further shortened, and the electric pump is convenient to place; if the components and parts of converter are more, the individual layer circuit board can not all be arranged, can set the circuit board to bilayer or multilayer, can also write in the function that software program replaces high higher electrolytic capacitor in the integrated package of circuit board, effectively shortens the height of circuit board, and then shortens the height of whole motor, and in addition, the module that generates heat hugs closely the second end piece, and the heat is derived fast, has better solved the heat dissipation problem of converter.
As another optimized scheme, the second end of the second shell is provided with a base, a third end piece is arranged between the base and the second shell, the base is provided with a water passing part through which water can flow, so that the outer side surface of the third end piece can be contacted with water to exchange heat, a circuit board of the frequency converter is radially arranged in the second shell, a heating module on the circuit board is tightly attached to the third end piece, and the second shell is filled with sealant so that the circuit board of the frequency converter and the third end piece are connected into a whole. During operation, the base that is located the bottom can separate silt to prevent that third end spare can't contact and the heat transfer with water, the both ends homoenergetic of second casing contact and the heat transfer with water, improved the radiating effect of converter greatly, effectively avoid the heat gathering. The third end piece may be integrally formed with the base or provided separately.
As an improved scheme, the second shell is filled with sealant, so that the frequency converter and the second end piece are connected into a whole and are sealed and waterproof. The solidified sealant can also serve as a heat transfer medium, and has better pressure resistance compared with liquid, thereby playing a better protection role on the frequency converter.
As another kind of improvement scheme, be equipped with liquid oil and second gasbag in the second casing to guarantee the inside and outside pressure balance of second casing, the second gasbag is close to the second end of second casing prevents that the converter from intaking when underwater operation from damaging.
Furthermore, the first end piece is provided with two first wiring holes and two abdicating holes, and the abdicating holes are provided with buckles for limiting the first air bag; the second end piece is plate-shaped, two second wiring holes are formed in the second end piece, and the positions of the second wiring holes are matched with the positions of the first wiring holes, so that wiring of the frequency converter is facilitated. The connecting wire of the frequency converter is provided with two strands, one strand is used for connecting a power supply, and the other strand is used for connecting the motor main body; because walk the line hole and step down the hole and be circular, if set up two strands of connecting wires in same walking the line hole, can crowd the position that takes the hole of stepping down, each part is arranged unreasonablely, and space utilization descends, consequently sets up two first line holes in order to save space and avoid signal interference.
Furthermore, the first wiring hole and the second wiring hole are provided with sealing plugs, so that water is prevented from entering the first shell and the second shell from the first wiring hole and the second wiring hole.
Furthermore, a mesh plate is arranged at the hollow part of the connecting piece to prevent large sundries from entering the connecting piece.
Furthermore, a plurality of through holes are formed in the second shell and are arranged along the circumferential direction of the second shell, the through holes are matched with the water passing cavity in position to prevent large sundries from entering the connecting piece, and a glue filling port is formed in the second end piece so that the second end piece and the second shell can be connected in a sealing mode.
The utility model discloses beneficial effect who has: motor main part and converter are established respectively and can dispel the heat in two independent casings, avoid motor main part and converter to arrange in a casing and cause the heat stack, especially can avoid the adverse effect of motor heat to the module that generates heat in the converter, it is convenient for install motor main part and first gasbag respectively in first casing and install the converter in the second casing to set up the connecting piece, thus, install motor main part and converter subassembly respectively in the casing of difference and improved installation effectiveness and quality greatly, and be convenient for maintenance and maintenance, and make them have the heat dissipation clearance when connecting two casings, and then improve the working property of converter. In addition, the connecting piece that sets up forms the water cavity, can effectively give off the work heat of radiator, mentions job stabilization nature and life, and horizontal circuit board helps arranging components and parts better and reduces the motor height.
Drawings
Fig. 1 is a schematic view of the overall structure of a submersible motor for a pump according to embodiment 1;
fig. 2 is a schematic sectional view showing a submersible motor for a pump according to embodiment 1;
fig. 3 is a schematic structural view of the first housing of embodiment 1;
FIG. 4 is a schematic structural view of a connecting member according to embodiment 1;
fig. 5 is a schematic structural view of a second housing of embodiment 1;
fig. 6 is a schematic view of the overall structure of the submersible motor for a pump according to embodiment 2;
FIG. 7 is a schematic structural view of a connecting member according to embodiment 2;
in the figure: 1-a first housing; 11-a first balloon; 12-an output shaft; 13-a first end of a first housing; 14-a second end of the first housing; 15-a first end piece; 151-first wiring hole; 152-a relief hole; 153-fastener; 2-a second housing; 21-a first end of a second housing; 22-a circuit board; 221-a heat-generating module; 23-a through hole; 3-a connector; 31-mesh plates; 32-a plug end; 33-hollow column; 4-a second end piece; 41-a second wiring hole; 42-glue pouring opening.
Detailed Description
The technical solutions of the embodiments of the present invention are explained and illustrated below with reference to the drawings of the present invention, but the following embodiments are only preferred embodiments of the present invention, and not all embodiments. Based on the embodiments in the embodiment, other embodiments obtained by those skilled in the art without any creative work belong to the protection scope of the present invention.
Example 1
The submersible motor for the pump of the present embodiment, as shown in fig. 1 to 5, includes a first cylindrical housing 1 with a built-in motor main body and a second cylindrical housing 2 with a built-in frequency converter, a first air bag 11 is provided in the first housing 1, liquid oil is filled between an inner wall of the first housing 1 and an outer wall of the first air bag 11, an output shaft 12 of the motor main body extends from a first end 13 of the first housing, a connecting member 3 is used for connecting a second end 14 of the first housing and a first end 21 of the second housing, and a lead wire between the motor main body and the frequency converter passes through the connecting member 3.
Motor main part and converter are established respectively and can dispel the heat in two independent casings, avoid motor main part and converter to arrange in a casing and cause the heat stack, especially can avoid the adverse effect of motor heat to the module 221 that generates heat in the converter, it is convenient for install motor main part and first gasbag 11 and install the converter in second casing 2 respectively in first casing 1 to set up connecting piece 3, like this, install motor main part and converter subassembly respectively in the casing of difference and improved installation effectiveness and quality greatly, and be convenient for maintenance and maintenance, and make them have the heat dissipation clearance when connecting piece 3 connects two casings, and then improve the working property of converter.
Connecting piece 3 is for the cylindrical fretwork piece with the adaptation of columniform first casing 1 and/or second casing 2, the second end of first casing 1 is equipped with first end piece 15, the first end 21 of second casing is equipped with second end piece 4, and the fretwork face, first end piece 15 and the second end piece 4 of connecting piece 3 enclose into a water cavity to make second end piece 4 can contact and the heat transfer with water, and the heat of converter heating module 221 can very effectively be taken away to external rivers, improves its radiating effect greatly. In addition, the second housing 2 is disposed below the connection member 3, so that sludge impurities and the like can be prevented from blocking the water passing chamber.
The circuit board 22 of the frequency converter is arranged radially inside the second housing 2, with the heating module 221 thereof abutting against said second end piece 4. The second end piece 4 contacts with water and the heat transfer promptly, shortens heat transfer path, can in time derive the heat of converter, effectively avoids converter heat gathering, and the radiating effect is good. The circuit board 22 axial setting of current inverter motor's converter, the motor casing that contacts with water is transferred to a large amount of heat that generate heat module 221 produced, but motor casing is cylindrical, and components and parts height receives the restriction of shell diameter, can not make full use of the space of circuit board 22 and arrange, can only set up on the long and narrow circuit board 22 of axial installation, and long and narrow circuit board 22 makes the height of whole converter also corresponding uprise, and then has increased the height and the volume of immersible pump, the influence is deposited, is transported and is used. According to the electric pump, the axial arrangement of the circuit board 22 of the frequency converter is changed into the radial arrangement, components can be reasonably arranged by utilizing the space of the circuit board 22, the height of the frequency converter can be effectively shortened, the height of the whole electric pump is further shortened, and the electric pump is convenient to place; if the frequency converter has more components, the single-layer circuit board 22 can not be completely arranged, the circuit board 22 can be set to be double-layer or multi-layer, a software program can be written in an integrated block of the circuit board 22 to replace the function of a high electrolytic capacitor, the height of the circuit board 22 is effectively shortened, the height of the whole motor is further shortened, in addition, the heating module 221 is tightly attached to the second end piece 4, heat is rapidly led out, and the heat dissipation problem of the frequency converter is well solved.
And the second shell 2 is filled with sealant so that the frequency converter and the second end piece 4 are connected into a whole and are sealed and waterproof. The solidified sealant can also serve as a heat transfer medium, and has better pressure resistance compared with liquid, thereby playing a better protection role on the frequency converter. The second casing 2 may be filled with sealant, or only a layer of sealant may be sprayed on the surface of the circuit board 22 to protect the circuit board 22 from moisture. According to the actual use condition, another air bag can be arranged in the second shell 2 to balance the air pressure inside and outside the second shell 2.
The first end piece 15 is provided with two first wire holes 151 and two abdicating holes 152, and the abdicating holes 152 are provided with buckles 153 for limiting the first air bag 11; the second end piece 4 is plate-shaped, and two second wire holes 41 are formed in the second end piece, and the positions of the second wire holes 41 are matched with the positions of the first wire holes 151, so that the wires can be conveniently wired by the frequency converter. The connecting wire of the frequency converter is provided with two strands, one strand is used for connecting a power supply, and the other strand is used for connecting the motor main body; because the wiring hole and the yielding hole 152 are circular, if two connecting wires are arranged in the same wiring hole, the yielding hole 152 can be squeezed, each part is unreasonable in arrangement, the space utilization rate is reduced, and therefore the two first wiring holes 151 are arranged to save space and avoid signal interference.
The first wire hole 151 and the second wire hole 41 are both provided with sealing plugs, so that water is prevented from entering the first casing 1 and the second casing 2 from the first wire hole 151 and the second wire hole 41.
The two ends of the connecting element 3 are inserting ends 32, so that the connecting element 3 can be inserted into the first casing 1 and the second casing 2.
The hollowed-out part of the connecting piece 3 is provided with a mesh plate 31 to prevent large sundries from entering the connecting piece 3.
Example 2
This embodiment is different from embodiment 1 in that, as shown in fig. 6 and 7:
the connecting piece 3 comprises a second end piece 4 connected with the second shell 2, a first end piece 15 connected with the first shell 1 and a hollow column 33 connecting the first end piece 15 and the second end piece 4, a lead between the motor body and the frequency converter passes through the hollow column 33, and a water passing cavity for water to flow through is formed between the first end piece 15 and the second end piece 4, so that the second end piece 4 can be in contact with water to exchange heat. The first end piece 15 and the second end piece 4 are connected with the hollow column 33 into a whole, the hollow column 33 separates the first end piece 15 from the second end piece 4, and a sealing piece for sealing a lead is saved, so that the structure is simplified.
The second casing 2 is provided with a plurality of through holes 23, the through holes 23 are circumferentially arranged along the second casing 2, the through holes 23 are matched with the water passing cavity to prevent large sundries from entering the connecting piece 3, and the second end piece 4 is provided with a glue filling port 42 to facilitate the sealing connection between the second end piece 4 and the second casing 2 through sealant.
Example 3
This embodiment is different from embodiment 1 in that:
and liquid oil and a second air bag (not shown in the figure) are arranged in the second shell 2 to ensure that the internal pressure and the external pressure of the second shell 2 are balanced, and the second air bag is close to the second end of the second shell to prevent the sealing performance of the second end piece and the second shell from being damaged due to overlarge internal pressure difference of the second shell during underwater operation, so that water enters the second shell to damage the frequency converter.
Example 4
This embodiment is different from embodiment 1 in that:
the second end of the second shell is provided with a base, a third end piece (not shown in the figure) is arranged between the base and the second shell 2, the base is provided with a water passing part through which water can flow, so that the outer side surface of the third end piece can be contacted with water to exchange heat, the circuit board 22 of the frequency converter is radially arranged in the second shell 2, the heating module 221 on the circuit board is tightly attached to the third end piece, and the second shell 2 is filled with sealant so that the circuit board 22 of the frequency converter and the third end piece are connected into a whole. During operation, the base that is located the bottom can separate silt to prevent that third end spare can't contact and the heat transfer with water, the both ends homoenergetic of second casing 2 contact and the heat transfer with water, improved the radiating effect of converter greatly, effectively avoid the heat gathering. The third end piece may be integrally formed with the base or may be provided separately.
The above description is only for the specific embodiments of the present invention, but the protection scope of the present invention is not limited thereto, and those skilled in the art should understand that the present invention includes but is not limited to the contents described in the drawings and the above specific embodiments. Any modification which does not depart from the functional and structural principles of the present invention is intended to be included within the scope of the claims.