CN212865007U - Salt distribution system for brine type generator - Google Patents

Salt distribution system for brine type generator Download PDF

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Publication number
CN212865007U
CN212865007U CN202021419313.8U CN202021419313U CN212865007U CN 212865007 U CN212865007 U CN 212865007U CN 202021419313 U CN202021419313 U CN 202021419313U CN 212865007 U CN212865007 U CN 212865007U
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saturated brine
water
salt
pump
clean water
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袁峰
胡根珍
鲁大伟
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Wuhan Xingda Technology Engineering Co ltd
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Wuhan Xingda Technology Engineering Co ltd
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Abstract

A salt distribution system for a brine type generator is characterized in that an inlet end of a clean water pump is connected with a clean water inlet pipe, an outlet end of the clean water pump is connected with a clean water outlet pipe, and the clean water inlet pipe is communicated with a clean water pipeline or a softened water device water outlet pipeline from a plant area; the inlet end of the saturated brine pump is connected with a saturated brine inlet pipe, the outlet end of the saturated brine pump is connected with a saturated brine outlet pipe, and the saturated brine inlet pipe is communicated with an outlet pipe of the dissolved salt tank; the clear water outlet pipe and the saturated brine outlet pipe are converged and then connected with a water-salt mixing pipeline; the pipeline mixer is connected with the water-salt mixing pipeline, and the conductivity meter is connected with the water-salt mixing pipeline; the water-salt mixing pipeline is communicated with a liquid inlet of the electrolytic bath; the PLC controller is electrically connected with the clean water pump, the saturated brine pump and the conductivity meter. The utility model discloses avoided because of coming water flow pressure and flow unstable and dissolve the bad influence that the salt effect did not well cause, reduced the fault point and can realize automatic control, guaranteed the operation of system safety and stability, improved production efficiency greatly, reduced manual operation.

Description

Salt distribution system for brine type generator
Technical Field
The utility model relates to a join in marriage salt system for brine type generator belongs to electrolysis equipment technical field.
Background
Along with the development of science and technology and society, the effluent discharge standard of sewage plants is increasingly improved, and the control of faecal coliform in the discharged water is also increasingly strict. The on-site sodium hypochlorite generation system by salt electrolysis is an ideal environment-friendly chlorine disinfection technology, and has unique advantages compared with a biological treatment method for substances which are difficult to biodegrade or toxic and harmful to organisms. Therefore, sodium hypochlorite is widely used in the disinfection of tail water from sewage treatment plants due to its strong oxidizing power.
The sodium hypochlorite generation system for preparing sodium hypochlorite by electrolyzing salt uses solid salt as a raw material to prepare dilute salt water with the concentration of 2.8-3.2%, and sodium hypochlorite can be conveniently prepared on site by electrolysis. The 2.8-3.2% dilute saline solution is prepared by mixing saturated saline water and clear water in a salt dissolving tank according to a certain proportion, and the preparation of the dilute saline solution not only guarantees whether the sodium hypochlorite generator can normally operate, but also influences the consumption of solid salt.
At present, a chlorine production system sucks saturated strong brine in a salt dissolving tank according to a set volume ratio through a proportioning pump, dilutes the saturated strong brine into a dilute brine solution with the concentration of 2.8-3.2%, and electrolyzes the dilute brine solution in a sodium hypochlorite generator electrolytic cell. Whether the pressure and the flow of the incoming water of the plant area are stable or not and the salt dissolving effect (whether the salt dissolving tank is saturated salt water or not) of the salt dissolving tank influence the normal operation of the chlorine production system. The pressure and flow of the incoming water are unstable, which can affect the operation of the proportional pump, and cause the configured dilute brine flow to be too high or too low; the effluent of the salt dissolving tank is not saturated, which can cause the concentration of dilute brine to be lower, influence the normal operation of the generator and reduce the production efficiency.
SUMMERY OF THE UTILITY MODEL
The utility model aims at providing a parallelly connected electrolysis system chlorine generating device of water route circuit to solve the pressure and the unstable problem of flow of the water that come among the background art, ensure system chlorine safe and stable operation.
The utility model provides an above-mentioned technical problem's technical scheme as follows: a salt blending system for a brine type generator comprises a clean water pump, a saturated brine pump, a pipeline mixer, a conductivity meter, an electrolytic cell and a PLC (programmable logic controller); the inlet end of the clean water pump is connected with a clean water inlet pipe, the outlet end of the clean water pump is connected with a clean water outlet pipe, and the clean water inlet pipe is communicated with a clean water pipeline from a plant area or a water outlet pipeline of a softening water device; the inlet end of the saturated brine pump is connected with a saturated brine inlet pipe, the outlet end of the saturated brine pump is connected with a saturated brine outlet pipe, and the saturated brine inlet pipe is communicated with an outlet pipe of the dissolved salt tank; the clear water outlet pipe and the saturated brine outlet pipe are connected with a water-salt mixing pipeline after being converged; the pipeline mixer is connected to the water-salt mixing pipeline, and the conductivity meter is connected to the water-salt mixing pipeline; the water-salt mixing pipeline is communicated with a liquid inlet of the electrolytic bath; the PLC is electrically connected with the clean water pump, the saturated brine pump and the conductivity meter.
As a preferred scheme of the salt distribution system for the brine type generator, the electrolytic cell is connected with a flow meter, a pressure meter and a temperature sensor, the flow meter, the pressure meter and the temperature sensor are all electrically connected with the PLC, the flow meter is used for monitoring the flow of the electrolytic cell, the pressure meter is used for monitoring the pressure of the electrolytic cell, and the temperature sensor is used for monitoring the temperature of the electrolytic cell.
As a preferable scheme of the salt distribution system for the brine type generator, a liquid outlet of the electrolytic cell is connected with a sodium hypochlorite output pipeline.
As the preferred scheme of a salt distribution system for the brine type generator, the salt distribution system further comprises an aluminum alloy prying block support, and the clean water pump and the saturated brine pump are fixedly connected with the aluminum alloy prying block support.
As a preferable scheme of the salt distribution system for the brine type generator, the clean water inlet pipe, the clean water outlet pipe, the saturated brine inlet pipe and the saturated brine outlet pipe are respectively connected with a control valve and a check valve.
The inlet end of the clean water pump of the utility model is connected with a clean water inlet pipe, the outlet end of the clean water pump is connected with a clean water outlet pipe, and the clean water inlet pipe is communicated with a clean water pipeline or a softened water device water outlet pipeline from a factory; the inlet end of the saturated brine pump is connected with a saturated brine inlet pipe, the outlet end of the saturated brine pump is connected with a saturated brine outlet pipe, and the saturated brine inlet pipe is communicated with an outlet pipe of the dissolved salt tank; the clear water outlet pipe and the saturated brine outlet pipe are converged and then connected with a water-salt mixing pipeline; the pipeline mixer is connected with the water-salt mixing pipeline, and the conductivity meter is connected with the water-salt mixing pipeline; the water-salt mixing pipeline is communicated with a liquid inlet of the electrolytic bath; the PLC controller is electrically connected with the clean water pump, the saturated brine pump and the conductivity meter. The utility model discloses at the accessible PLC controller, according to the water yield of conductivity and generator flow signal regulation clarified water pump and saturated brine pump, guarantee the concentration of the required thin salt solution of electrolysis trough, avoided because of water flow pressure and flow unstable and dissolve the bad influence that the salt effect is not good to cause, reduce the fault point and can realize automatic control, guaranteed the operation of system safety and stability, improve production efficiency greatly, reduce manual operation.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below. It should be apparent that the drawings in the following description are merely exemplary, and that other embodiments can be derived from the drawings provided by those of ordinary skill in the art without inventive effort.
The structures, ratios, sizes, and the like shown in the present specification are only used for matching with the contents disclosed in the specification, so that those skilled in the art can understand and read the present invention, and do not limit the conditions for implementing the present invention, so that the present invention has no technical significance, and any structural modifications, changes in the ratio relationship, or adjustments of the sizes, without affecting the functions and purposes of the present invention, should still fall within the scope of the present invention.
FIG. 1 is a schematic diagram of a connection of a salt dispensing system for a brine-based generator according to an embodiment of the present invention;
fig. 2 is a schematic diagram of the salt distribution system for the brine generator according to the embodiment of the present invention after integrating the aluminum alloy pry block bracket.
In the figure, 1, a clean water pump; 2. a saturated brine pump; 3. a pipeline mixer; 4. a conductivity meter; 5. an electrolytic cell; 6. a PLC controller; 7. clear water enters the pipe; 8. a clear water outlet pipe; 9. a saturated saline water inlet pipe; 10. a saturated brine outlet pipe; 11. a water salt mixing pipeline; 12. a flow meter; 13. a pressure gauge; 14. a temperature sensor; 15. an aluminum alloy pry block bracket; 16. sodium hypochlorite output pipeline.
Detailed Description
In order to make the above objects, features and advantages of the present invention more comprehensible, embodiments of the present invention are described in detail below with reference to the accompanying drawings. In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present invention. The present invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein, as those skilled in the art will be able to make similar modifications without departing from the spirit and scope of the present invention.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terminology used in the description of the invention herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention.
Referring to fig. 1 and 2, there is provided a salt-blending system for a brine type generator, comprising a clean water pump 1, a saturated brine pump 2, a pipe mixer 3, a conductivity meter 4, an electrolytic cell 5 and a PLC controller 6; the inlet end of the clean water pump 1 is connected with a clean water inlet pipe 7, the outlet end of the clean water pump 1 is connected with a clean water outlet pipe 8, and the clean water inlet pipe 7 is communicated with a clean water pipeline or a softened water device water outlet pipeline from a plant area; the inlet end of the saturated brine pump 2 is connected with a saturated brine inlet pipe 9, the outlet end of the saturated brine pump 2 is connected with a saturated brine outlet pipe 10, and the saturated brine inlet pipe 9 is communicated with an outlet pipe of the salt dissolving tank; the clear water outlet pipe 8 and the saturated brine outlet pipe 10 are converged and then connected with a water-salt mixing pipeline 11; the pipeline mixer 3 is connected to the water-salt mixing pipeline 11, and the conductivity meter 4 is connected to the water-salt mixing pipeline 11; the water-salt mixing pipeline 11 is communicated with a liquid inlet of the electrolytic bath 5; the PLC 6 is electrically connected with the clean water pump 1, the saturated brine pump 2 and the conductivity meter 4.
Specifically, electrolysis trough 5 is connected with flowmeter 12, pressure gauge 13 and temperature sensor 14, flowmeter 12, pressure gauge 13 and temperature sensor 14 all with PLC controller 6 electricity is connected, and flowmeter 12 is used for monitoring electrolysis trough 5's flow, and pressure gauge 13 is used for monitoring electrolysis trough 5's pressure, and temperature sensor 14 is used for monitoring electrolysis trough 5's temperature.
The PLC controller 6 may be installed in the apparatus or may be automatically controlled by a PLC system of the chlorine production system. The PLC 6 can receive the flow signal of the electrolytic bath 5 and the signal of the conductivity meter 4, and adjust the flow of the clean water pump 1 and the saturated brine pump 2 in real time according to the flow signal and the conductivity value signal.
Specifically, the clean water inlet pipe 7, the clean water outlet pipe 8, the saturated brine inlet pipe 9 and the saturated brine outlet pipe 10 are all connected with a control valve and a check valve. The PLC 6 adjusts the flow to the optimal working flow of the electrolytic cell 5 by adjusting the water yield of the clean water pump 1 and the saturated brine pump 2, and simultaneously adjusts the proportion of the strong brine and the softened water to the optimal electrolytic concentration: conductivity 50 ms/cm. The initial set proportion of the water yield of the clean water pump 1 and the saturated brine pump 2 is as follows: clear water: the ratio of concentrated brine to 9:1 was adjusted by the PLC controller 6 as needed for the electrolysis in the electrolytic cell 5.
Specifically, the pipeline mixer 3 fully mixes the clean water or the softened water and the strong brine to form dilute brine with stable concentration, the dilute brine is detected by the conductivity meter 4, the stable conductivity display value represents the successful mixing, and the optimal conductivity of the dilute brine required by electrolysis is 50 ms/cm. The liquid outlet of the electrolytic cell 5 is connected with a sodium hypochlorite output pipeline 16. The sodium hypochlorite solution with a certain concentration generated after electrolysis is output through a sodium hypochlorite output pipeline 16.
In one embodiment of the salt distribution system for the brine type generator, the system further comprises an aluminum alloy pry block support 15, and the clean water pump 1 and the saturated brine pump 2 are both fixedly connected with the aluminum alloy pry block support 15. In addition, the aluminum alloy prying block support 15 can be combined with equipment such as the pipeline mixer 3 and the conductivity meter 4 to form an automatic salt-blending prying block, an aluminum alloy section is adopted, the whole structure is small and exquisite, the installation and operation are convenient, and the occupied area is small.
The inlet end of the clean water pump 1 of the utility model is connected with a clean water inlet pipe 7, the outlet end of the clean water pump 1 is connected with a clean water outlet pipe 8, and the clean water inlet pipe 7 is communicated with a clean water pipeline or a softened water device water outlet pipeline from a factory; the inlet end of the saturated brine pump 2 is connected with a saturated brine inlet pipe 9, the outlet end of the saturated brine pump 2 is connected with a saturated brine outlet pipe 10, and the saturated brine inlet pipe 9 is communicated with an outlet pipe of the salt dissolving tank; the clear water outlet pipe 8 and the saturated brine outlet pipe 10 are converged and then connected with a water-salt mixing pipeline 11; the pipeline mixer 3 is connected with the water-salt mixing pipeline 11, and the conductivity meter 4 is connected with the water-salt mixing pipeline 11; the water-salt mixing pipeline 11 is communicated with a liquid inlet of the electrolytic bath 5; the PLC 6 is electrically connected with the clean water pump 1, the saturated brine pump 2 and the conductivity meter 4. After the device starts, mix clear water and saturated salt solution completely in pipeline mixer 3 according to the flow that has set up, configure into the dilute brine of 2.8 ~ 3.2% concentration, PLC controller 6 is through the water yield of adjustment clear water pump 1 and saturated salt water pump 2, with the best work flow of flow control to electrolysis trough 5, adjusts the ratio of strong brine and demineralized water to best electrolysis concentration simultaneously: conductivity 50 ms/cm. The initial set proportion of the water yield of the clean water pump 1 and the saturated brine pump 2 is as follows: clear water: the ratio of concentrated brine to 9:1 was adjusted by the PLC controller 6 as needed for the electrolysis in the electrolytic cell 5. The stable conductivity display value represents the successful mixing, and the liquid outlet of the electrolytic cell 5 is connected with a sodium hypochlorite output pipeline 16. The sodium hypochlorite solution with a certain concentration generated after electrolysis is output through a sodium hypochlorite output pipeline 16. The utility model discloses at accessible PLC controller 6, according to the conductivity and the water yield of generator flow signal regulation clear water pump 1 and saturated brine pump 2, guarantee the concentration of the required dilute brine of electrolysis trough 5, avoided because of water flow pressure and flow unstable with dissolve the harmful effects that the salt effect is not good to cause, reduce the fault point and can realize automatic control, guaranteed the operation of system safety and stability, improve production efficiency greatly, reduce manual operation.
The technical features of the embodiments described above may be arbitrarily combined, and for the sake of brevity, all possible combinations of the technical features in the embodiments described above are not described, but should be considered as being within the scope of the present specification as long as there is no contradiction between the combinations of the technical features.
The above-mentioned embodiments only represent some embodiments of the present invention, and the description thereof is specific and detailed, but not to be construed as limiting the scope of the present invention. It should be noted that, for those skilled in the art, without departing from the spirit of the present invention, several variations and modifications can be made, which are within the scope of the present invention. Therefore, the protection scope of the present invention should be subject to the appended claims.

Claims (5)

1. A salt distribution system for a brine type generator is characterized by comprising a clean water pump (1), a saturated brine pump (2), a pipeline mixer (3), a conductivity meter (4), an electrolytic cell (5) and a PLC (programmable logic controller) (6); the inlet end of the clean water pump (1) is connected with a clean water inlet pipe (7), the outlet end of the clean water pump (1) is connected with a clean water outlet pipe (8), and the clean water inlet pipe (7) is communicated with a clean water pipeline or a softened water device water outlet pipeline from a plant area; the inlet end of the saturated brine pump (2) is connected with a saturated brine inlet pipe (9), the outlet end of the saturated brine pump (2) is connected with a saturated brine outlet pipe (10), and the saturated brine inlet pipe (9) is communicated with an outlet pipe of the dissolved salt tank; the clear water outlet pipe (8) and the saturated brine outlet pipe (10) are converged and then connected with a water-salt mixing pipeline (11); the pipeline mixer (3) is connected to the water-salt mixing pipeline (11), and the conductivity meter (4) is connected to the water-salt mixing pipeline (11); the water-salt mixing pipeline (11) is communicated with a liquid inlet of the electrolytic bath (5); the PLC (6) is electrically connected with the clean water pump (1), the saturated brine pump (2) and the conductivity meter (4).
2. The salt distribution system for a brine type generator as claimed in claim 1, wherein a flow meter (12), a pressure gauge (13) and a temperature sensor (14) are connected to the electrolytic cell (5), the flow meter (12), the pressure gauge (13) and the temperature sensor (14) are all electrically connected with the PLC controller (6), the flow meter (12) is used for monitoring the flow rate of the electrolytic cell (5), the pressure gauge (13) is used for monitoring the pressure of the electrolytic cell (5), and the temperature sensor (14) is used for monitoring the temperature of the electrolytic cell (5).
3. A salt dispensing system for a brine type generator as claimed in claim 1, wherein the outlet of the electrolytic cell (5) is connected to a sodium hypochlorite delivery conduit (16).
4. A salt-dispensing system for a brine type generator as claimed in claim 1 further comprising an aluminum alloy skid support (15), said clean water pump (1) and saturated brine pump (2) both being fixedly connected to said aluminum alloy skid support (15).
5. A salt dosing system for a brine type generator as claimed in claim 1 wherein a control valve and a check valve are connected to the fresh water inlet pipe (7), the fresh water outlet pipe (8), the saturated brine inlet pipe (9) and the saturated brine outlet pipe (10).
CN202021419313.8U 2020-07-18 2020-07-18 Salt distribution system for brine type generator Active CN212865007U (en)

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CN202021419313.8U CN212865007U (en) 2020-07-18 2020-07-18 Salt distribution system for brine type generator

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113186553A (en) * 2021-05-08 2021-07-30 潍坊思源环保设备有限公司 Intelligent automatic salt-blending electrolysis sodium hypochlorite generator and production method thereof

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113186553A (en) * 2021-05-08 2021-07-30 潍坊思源环保设备有限公司 Intelligent automatic salt-blending electrolysis sodium hypochlorite generator and production method thereof

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