CN212852372U

CN212852372U - Far infrared radiation heating carding machine

Info

Publication number: CN212852372U
Application number: CN202021978257.1U
Authority: CN
Inventors: 李关汉
Original assignee: Individual
Current assignee: Individual
Priority date: 2020-09-10
Filing date: 2020-09-10
Publication date: 2021-04-02
Anticipated expiration: 2030-09-10

Abstract

The utility model provides a far infrared radiation heating reason strip machine relates to tealeaves processing machinery field. The utility model provides a far infrared radiation heating reason strip machine, includes reason strip mechanism and backup pad, and reason strip mechanism sets up in the backup pad, and reason strip mechanism includes conveyer belt, two drive wheels and driving motor, and the conveyer belt is the loop configuration, and the drive wheel sets up respectively in the loop configuration both sides, constitutes the band pulley structure, and driving motor is connected with arbitrary drive wheel for the drive wheel rotates. The utility model discloses can be continuous realization to the reason strip work of tealeaves, the qualified tealeaves of quick production, very big promotion reason strip speed, and still promoted the quality of reason strip.

Description

Far infrared radiation heating carding machine

Technical Field

The utility model relates to a tealeaves processing machinery field particularly, relates to a far infrared radiation heating reason strip machine.

Background

The strip tidying is a process for shaping the strip tea. The operation method is slightly different according to different tea types, and mainly comprises two methods of grabbing and throwing, aiming at shaping, losing water, showing hair and improving fragrance. At present, the tea carding machine on the market is fed by an automatic weighing feeder, tea leaves in each groove are uneven due to different angles, but the temperature of a frying pan is the same for each groove, the scorched green of the fried tea leaves is different, and the quality is reduced. Therefore, the labor intensity of workers is high due to the fact that the workers need to be evenly manually separated when the workers need to observe the objects at any time. Due to the structural problem of the machine, when one pot of tea leaves is fried, the tea needs to be taken out once, and the green leaves are poured again for frying, the continuous operation cannot be realized, and the time waste is caused.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide a far infrared radiation heating reason strip machine, its realization that can be continuous is to the reason strip work of tealeaves, and the qualified tealeaves of quick production has greatly promoted reason strip speed, and has still promoted the quality of reason strip.

The embodiment of the utility model is realized like this:

the embodiment of the application provides a far infrared radiation heating reason strip machine, including reason strip mechanism and backup pad, reason strip mechanism sets up in the backup pad, and reason strip mechanism includes conveyer belt, two drive wheels and driving motor, and the conveyer belt is loop configuration, and the drive wheel sets up respectively in the loop configuration both sides, constitutes the band pulley structure, and driving motor is connected with arbitrary drive wheel for the drive wheel rotates.

In some embodiments of the present invention, the conveyor belt has a groove.

In some embodiments of the present invention, the driving wheel is disposed on the supporting plate, and the supporting plate is disposed on a base, the supporting plate can freely move in a horizontal direction along the base, and the supporting plate is connected with the reciprocating mechanism.

The utility model discloses an in some embodiments, above-mentioned reciprocating mechanism includes the action wheel, follows driving wheel and connecting rod, the action wheel with pass through the belt from the driving wheel and be connected, connecting rod one end is connected to from driving wheel one side, the other end and backup pad hinged joint.

In some embodiments of the present invention, one side of the supporting plate is provided with a buffering structure, the buffering structure comprises a spring disposed on one side of the supporting plate, one end of the spring is connected to the supporting plate, and the other end of the spring is connected to the base.

The utility model discloses an in some embodiments, above-mentioned reason strip machine still includes the auxiliary heating subassembly, and the auxiliary heating subassembly includes infrared heating pipe, and infrared heating pipe sets up in strip mechanism top, is provided with the arc cover in the backup pad, and the arc cover is established on infrared heating pipe, and the arc cover inner wall is provided with the reflector layer, and the reflector layer can reflect the heat energy that infrared heating pipe sent.

In some embodiments of the present invention, the arc cover is provided with exhaust holes at regular intervals.

In some embodiments of the present invention, the air outlet is covered with a screen.

The utility model discloses an in some embodiments, be provided with air supply system in the above-mentioned backup pad, air supply system includes the fan, and the fan is just to the conveyer belt.

In some embodiments of the present invention, the infrared heating pipe is connected to a temperature control switch.

Compared with the prior art, the embodiment of the utility model has following advantage or beneficial effect at least:

the utility model provides a far infrared radiation heating reason strip machine, including reason strip mechanism, backup pad and auxiliary heating subassembly. The tea strip tidying mechanism is a special tool for manufacturing tea leaves, has the function of tidying tea strips, namely, the fresh tea leaves are evenly distributed to each station through a plurality of automatic processes to be manufactured into beautiful strips. And the strip tidying mechanism can avoid the problem that tea leaves are easily polluted by pollutants such as bacteria due to frequent contact with the tea leaves when the tea leaves are manually tidyed. The auxiliary heating assembly is mainly used for uniformly heating the tea leaves, and the problems of different colors of the scorched green of the fried tea leaves, quality reduction and the like in the transmission strip tidying processing are avoided. Wherein, reason strip mechanism sets up in the backup pad, and auxiliary heating subassembly includes infrared heating pipe, and infrared heating pipe sets up in strip mechanism top. The infrared heating pipe is a tubular heater using the infrared principle. It has the characteristics of excellent quality, high thermal efficiency, large power density, rapid temperature rise, electricity saving, long service life and the like. Utilize infrared heating pipe to heat tealeaves, make auxiliary heating subassembly can not with tealeaves direct contact, avoid appearing tealeaves because of the heating is uneven, or the burnt blue or green problem of tealeaves appears in heat source and tealeaves direct contact, the processing quality of promotion tealeaves that can be very big. The arc cover is arranged on the supporting plate and covered on the infrared heating pipe, and the inner wall of the arc cover is provided with a reflecting layer which can reflect heat energy emitted by the infrared heating pipe. The reflecting layer on the arc cover can effectively reflect infrared heat, so that the heat emitted by the infrared heating pipe is radiated to tea leaves, the heat waste and energy conservation can be avoided, and the heating temperature and the heating uniformity of the tea leaves can be ensured.

Therefore, the far infrared radiation heating tea carding machine can continuously realize tea carding work, rapidly produce qualified tea, greatly improve tea carding speed and improve tea carding quality.

Drawings

In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings that are required to be used in the embodiments will be briefly described below, it should be understood that the following drawings only illustrate some embodiments of the present invention, and therefore should not be considered as limiting the scope, and for those skilled in the art, other related drawings can be obtained according to the drawings without inventive efforts.

Fig. 1 is a schematic structural diagram of an embodiment of the present invention;

fig. 2 is a three-dimensional structure diagram of an embodiment of the present invention;

fig. 3 is an enlarged view of a portion a in fig. 2.

Icon: 1-driving wheel, 2-driven wheel, 3-belt, 4-connecting rod, 5-driving wheel, 6-conveying belt, 7-infrared heating tube, 8-arc cover, 9-screen, 10-exhaust hole, 11-supporting plate, 12-spring, 13-baffle, 14-base, 15-groove, 16-bearing seat, 17-driving motor, 18-air supply system and 19-reflecting layer.

Detailed Description

In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are some, but not all, embodiments of the present invention. The components of embodiments of the present invention, as generally described and illustrated in the figures herein, may be arranged and designed in a wide variety of different configurations.

Thus, the following detailed description of the embodiments of the present invention, presented in the accompanying drawings, is not intended to limit the scope of the invention, as claimed, but is merely representative of selected embodiments of the invention. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative efforts belong to the protection scope of the present invention.

It should be noted that: like reference numbers and letters refer to like items in the following figures, and thus, once an item is defined in one figure, it need not be further defined and explained in subsequent figures.

In the description of the embodiments of the present invention, it should be noted that, if the terms "upper", "lower", "horizontal", "inner", "outer", etc. indicate the position or positional relationship based on the position or positional relationship shown in the drawings, or the position or positional relationship that the products of the present invention are usually placed when in use, the description is only for convenience of description and simplification, but the indication or suggestion that the device or element to which the description refers must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be interpreted as limiting the present invention.

Furthermore, the appearance of the term "horizontal" or like terms does not require that the components be absolutely horizontal or overhanging, but rather may be slightly inclined. For example, "horizontal" merely means that the direction is more horizontal than "vertical" and does not mean that the structure must be perfectly horizontal, but may be slightly inclined.

In the description of the embodiments of the present invention, it should be further noted that unless explicitly stated or limited otherwise, the terms "disposed" and "connected" should be interpreted broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood according to specific situations by those skilled in the art.

Examples

Referring to fig. 1, fig. 1 is a schematic structural diagram of an embodiment of the present invention, and the embodiment provides a far infrared radiation heating strip tidying machine, which includes a strip tidying mechanism, a supporting plate 11 and an auxiliary heating assembly. The tea strip tidying mechanism is a special tool for manufacturing tea leaves, has the function of tidying tea strips, namely, the fresh tea leaves are evenly distributed to each station through a plurality of automatic processes to be manufactured into beautiful strips. And the strip tidying mechanism can avoid the problem that tea leaves are easily polluted by pollutants such as bacteria due to frequent contact with the tea leaves when the tea leaves are manually tidyed. The auxiliary heating assembly is mainly used for uniformly heating the tea leaves, and the problems of different colors of the scorched green of the fried tea leaves, quality reduction and the like in the transmission strip tidying processing are avoided.

Wherein, above-mentioned reason strip mechanism sets up in backup pad 11, and the auxiliary heating subassembly includes infrared heating pipe 7, and infrared heating pipe 7 sets up in reason strip mechanism top. The infrared heating pipe 7 is a tubular heater using the infrared principle. It has the characteristics of excellent quality, high thermal efficiency, large power density, rapid temperature rise, electricity saving, long service life and the like. Utilize infrared heating pipe 7 to heat tealeaves, make auxiliary heating subassembly can not with tealeaves direct contact, avoid appearing tealeaves because of the heating uneven, or the heat source appears the burnt blue or green problem of tealeaves with tealeaves direct contact, the processing quality of promotion tealeaves that can be very big.

Further, in this embodiment, the supporting plate 11 is provided with an arc-shaped cover 8, the arc-shaped cover 8 covers the infrared heating pipe 7, the inner wall of the arc-shaped cover 8 is provided with a reflective layer 19, and the reflective layer 19 can reflect heat energy emitted by the infrared heating pipe 7. The reflecting layer 19 on the arc-shaped cover 8 can effectively reflect infrared heat, so that heat emitted by the infrared heating pipe 7 is radiated to tea leaves, heat waste and energy conservation can be avoided, and the heating temperature and the heating uniformity of the tea leaves can be guaranteed.

In some embodiments of the present invention, the carding mechanism includes a conveying belt 6, two driving wheels 5 and a driving motor 17, the conveying belt 6 is an annular structure, the driving wheels 5 are respectively disposed on two sides of the annular structure to form a belt wheel structure, and the driving motor 17 is connected to any of the driving wheels 5 for driving the driving wheels 5 to rotate. The conveyer belt 6 is mainly used for conveying tea leaves, so that the tea leaves are continuously subjected to strip tidying work in the moving process of the conveyer belt 6. Two drive wheels 5 are connected with conveyer belt 6 cooperation respectively and are formed the band pulley structure, and when driving motor 17 drive arbitrary drive wheel 5 rotated, can be conveyer belt 6 at the continuous cyclic motion of horizontal direction, can be from this with the continuous interpolation of tealeaves at conveyer belt 6 one section, the tealeaves that is processed can be constantly followed another section of output of conveyer belt 6.

Referring to fig. 2 and fig. 3, in the embodiment, the conveyor belt 6 is provided with a groove 15, and after the tea leaves enter the conveyor belt 6, the tea leaves will enter the groove 15, and the tea strip tidying operation is completed in the groove 15. Recess 15 can be with the even distribution of tealeaves on conveyer belt 6, avoid tealeaves to play to pile up, cause to be heated and reason strip processing inhomogeneous problem.

In some embodiments of the present embodiment, the driving wheel 5 is disposed on a supporting plate 11, and the supporting plate 11 is disposed on a base 14, and the supporting plate 11 can freely move along the base 14 in a horizontal direction. In the present embodiment, a bearing (not shown) and a bearing seat 16 are disposed between the support plate 11 and the driving wheel 5, and a connecting shaft on the driving wheel 5 is disposed on the support plate 11 through the bearing and bearing seat 16 structure. The supporting plate 11 is connected with a reciprocating mechanism, the reciprocating mechanism can enable the supporting plate 11 to be connected simply to drive the conveying belt 6 on the driving wheel 5 to vibrate, so that tea leaves can reciprocate in the groove 15, and tea leaves are continuously subjected to strip tidying treatment.

In some embodiments of the present invention, the reciprocating mechanism includes a driving wheel 1, a driven wheel 2, and a connecting rod 4, the driving wheel 1 is connected to the driven wheel 2 through a belt 3, and one end of the connecting rod 4 is connected to one side of the driven wheel 2, and the other end is hinged to the supporting plate 11. Connecting rod 4 with from driving wheel 2 and be connected, be provided with eccentric structure, make from driving wheel 2 can drive connecting rod 4 and be eccentric motion to connecting rod 4 drives backup pad 11 and is reciprocating motion. The support plate 11 makes the bearing and the bearing seat 16 drive the conveyer belt 6 to reciprocate, so that the support plate 11 indirectly drives the tea leaves on the conveyer belt 6 to reciprocate, the tea leaves rapidly reciprocate in the groove 15, and the tea leaf carding treatment is completed.

Specifically, the driving wheel 1 is driven by a rotating motor to rotate, and the driving wheel 1 drives the driven wheel 2 to rotate through the belt 3, so that the eccentric motion of the connecting rod 4 is realized, and the supporting plate 11 is driven to reciprocate.

In some embodiments of the present embodiment, a buffer structure is disposed on one side of the support plate 11, and the buffer structure includes a spring 12 disposed on one side of the support plate 11, wherein one end of the spring 12 is connected to the support plate 11, and the other end is connected to the base 14. In this embodiment, a vertical baffle 13 is provided on the base 14, and the spring 12 is connected to the baffle 13. The buffer structure mainly corrects the reciprocating motion, and prevents the connecting rod 4 from shaking the support plate 11 up and down and damaging the support plate 11 and other structures. Therefore, the damage of the vibration to the supporting plate 11 and other structures can be greatly reduced by utilizing the buffering effect of the spring 12, and the service life is prolonged.

In some embodiments of the present embodiment, the arc cover 8 is provided with the exhaust holes 10 at regular intervals. The exhaust holes 10 on the arc-shaped cover 8 are mainly used for exhausting water vapor. The tea water heated by the infrared heating pipe 7 is volatilized in the form of water vapor, and the water vapor can be discharged along the exhaust hole 10 after rising to the arc-shaped cover 8. The exhaust holes 10 can rapidly exhaust moisture, so that fresh tea leaves can be rapidly dried.

In some embodiments of this embodiment, the vent hole 10 is covered with a screen 9. The screen 9 can prevent other impurities outside the arc cover 8 from entering the arc cover 8. The sundries are prevented from being mixed into the tea in the arc-shaped cover 8.

In some embodiments of the present invention, an air supply system 18 is disposed on the supporting plate 11, and the air supply system 18 includes a fan facing the conveyor belt 6. The air supply system 18 is mainly used for generating wind power and circulates in the arc-shaped cover 8. In the arc cover 8, the air current that the fan produced flows to the arc cover 8 from conveyer belt 6 below under certain pressure, takes away vapor, makes the rapid exhaust from exhaust hole 10 of vapor.

It should be noted that, in this embodiment, the air supply system 18 may also be an air pressure structure such as an air pump, for example, the air pump may compress air and then rapidly send the air flow into the arc-shaped cover 8 under a certain pressure.

In this embodiment, a heating mechanism may be provided at the outlet end of the air blowing system 18 to heat the air flow output from the air blowing system 18. The hot air flow enters the arc-shaped cover 8, and the tea in the arc-shaped cover 8 is further heated uniformly.

In some embodiments of the present embodiment, the infrared heating pipe 7 is connected to a temperature-controlled switch. The temperature control switch can control the heating power of the infrared heating pipe 7, so that the temperature acting on the tea leaves in the arc cover 8 can be adjusted. The temperature controlled switch is a conventional technology, and will not be further explained, and if not clear, the prior art can be referred to.

When the device is used, the driving motor 17 is started, so that the driving motor 17 drives the driving wheels 5 to rotate, and the driving wheels 5 drive the conveying belt 6 to move on the two driving wheels 5 as belt wheels. The infrared heating pipe 7 is started through the temperature control switch, and the interior of the arc-shaped cover 8 is preheated at a lower temperature. The tea leaves are continuously and uniformly added to the conveyor belt 6 by a feeding structure (not shown in the figure) and enter the grooves 15 on the conveyor belt 6. And adjusting a temperature control switch, and adjusting the power of the infrared heating pipe 7 to enable the temperature in the arc-shaped cover 8 to reach the rated temperature required in tea strip tidying processing. At the same time, the rotary motor and blower system 18 is activated. Wherein, the rotating motor drives the driving wheel 1 to rotate, thereby driving the connecting rod 4 on the driven wheel 2 to do eccentric motion, and leading the connecting rod 4 to drive the supporting plate 11 to do reciprocating motion. Therefore, the supporting plate 11 can indirectly drive the tea leaves in the groove 15 to do reciprocating motion, and the tea leaf strip tidying treatment is completed. And the air supply system 18 continuously conveys air flow into the arc-shaped cover 8, and the air flow takes away water vapor evaporated in the tea and is exhausted from the exhaust hole 10. Tea leaves are continuously and quantitatively added through the feeding structure, and the tea leaves are subjected to strip tidying treatment at the inner end of the groove 15. When the tea leaves reach the output end through the conveying belt 6, the tea leaf strip tidying treatment work is completed, and the processed tea leaves are discharged at the output end. Therefore, the tea strip tidying device can continuously and automatically tidy tea leaves.

To sum up, the embodiment of the utility model provides a far infrared radiation heating reason strip machine, including reason strip mechanism, backup pad 11 and auxiliary heating subassembly. The tea strip tidying mechanism is a special tool for manufacturing tea leaves, has the function of tidying tea strips, namely, the fresh tea leaves are evenly distributed to each station through a plurality of automatic processes to be manufactured into beautiful strips. And the strip tidying mechanism can avoid the problem that tea leaves are easily polluted by pollutants such as bacteria due to frequent contact with the tea leaves when the tea leaves are manually tidyed. The auxiliary heating assembly is mainly used for uniformly heating the tea leaves, and the problems of different colors of the scorched green of the fried tea leaves, quality reduction and the like in the transmission strip tidying processing are avoided. Wherein, reason strip mechanism sets up in backup pad 11, and the auxiliary heating subassembly includes infrared heating pipe 7, and infrared heating pipe 7 sets up in reason strip mechanism top. The infrared heating pipe 7 is a tubular heater using the infrared principle. It has the characteristics of excellent quality, high thermal efficiency, large power density, rapid temperature rise, electricity saving, long service life and the like. Utilize infrared heating pipe 7 to heat tealeaves, make auxiliary heating subassembly can not with tealeaves direct contact, avoid appearing tealeaves because of the heating uneven, or the heat source appears the burnt blue or green problem of tealeaves with tealeaves direct contact, the processing quality of promotion tealeaves that can be very big. An arc-shaped cover 8 is arranged on the supporting plate 11, the arc-shaped cover 8 covers the infrared heating pipe 7, a reflecting layer 19 is arranged on the inner wall of the arc-shaped cover 8, and the reflecting layer 19 can reflect heat energy emitted by the infrared heating pipe 7. The reflecting layer 19 on the arc-shaped cover 8 can effectively reflect infrared heat, so that heat emitted by the infrared heating pipe 7 is radiated to tea leaves, heat waste and energy conservation can be avoided, and the heating temperature and the heating uniformity of the tea leaves can be guaranteed.

The above is only a preferred embodiment of the present invention, and is not intended to limit the present invention, and various modifications and changes will occur to those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims

1. The far infrared radiation heating strip tidying machine is characterized by comprising a strip tidying mechanism and a supporting plate, wherein the strip tidying mechanism is arranged on the supporting plate and comprises a conveying belt, two driving wheels and a driving motor, the conveying belt is of an annular structure, the driving wheels are arranged on two sides of the annular structure respectively to form a belt wheel structure, and the driving motor is connected with any driving wheel and used for driving the driving wheel to rotate.

2. The far infrared radiation heating carding machine of claim 1, wherein grooves are provided on the conveyor belt.

3. The far infrared radiation heating carding machine of claim 1, wherein the driving wheel is disposed on the supporting plate, and the supporting plate is disposed on a base, the supporting plate can freely move in a horizontal direction along the base, and a reciprocating mechanism is connected to the supporting plate.

4. The far infrared radiation heating carding machine of claim 3, wherein the reciprocating mechanism comprises a driving wheel, a driven wheel and a connecting rod, the driving wheel is connected with the driven wheel through a belt, one end of the connecting rod is connected to one side of the driven wheel, and the other end of the connecting rod is hinged with the supporting plate.

5. The far infrared radiation heating carding machine of claim 3, wherein a buffer structure is provided at one side of the support plate, the buffer structure including a spring provided at one side of the support plate, the spring having one end connected to the support plate and the other end connected to the base.

6. The far infrared radiation heating strip tidying machine according to claim 1, characterized in that the strip tidying machine further comprises an auxiliary heating component, the auxiliary heating component comprises an infrared heating pipe, the infrared heating pipe is arranged above the strip tidying mechanism, an arc-shaped cover is arranged on the supporting plate and covers the infrared heating pipe, a reflecting layer is arranged on the inner wall of the arc-shaped cover, and the reflecting layer can reflect heat energy emitted by the infrared heating pipe.

7. The far infrared radiation heating carding machine of claim 6, wherein the arc-shaped cover is provided with air vents at regular intervals.

8. The far infrared radiation heating carding machine of claim 7, wherein the exhaust holes are covered with a screen.

9. The far infrared radiation heating bar tidying machine as recited in claim 6, characterized in that an air supply system is arranged on the supporting plate, the air supply system includes a fan, and the fan faces the conveyor belt.

10. The far infrared radiation heating carding machine of claim 6, wherein the infrared heating pipe is connected with a temperature control switch.