Reinforced HDPE steel belt reinforced helical bellows structure
Technical Field
The utility model belongs to the technical field of tubular product, a helical bellows is related to, especially, relate to a strenghthened type HDPE steel band reinforcing helical bellows structure.
Background
The traditional cement drainage pipeline has some defects in application, such as strong brittleness, easy cracking or breaking of the pipeline if the pipeline is buried underground and has geological changes such as settlement, high permeability of the drainage pipeline, short service life and the like. The HDPE steel band reinforced spiral corrugated pipe has high ring rigidity, the cost is not higher than that of the traditional cement pipeline, and the connection is more convenient than that of the traditional cement pipeline, so that the HDPE steel band reinforced spiral corrugated pipe is popularized and applied to the fields of buried drainage, pollution discharge and the like in municipal construction.
The conventional HDPE steel band reinforced spiral corrugated pipe structure in the prior art is shown in figures 1 and 2 and comprises a corrugated pipe lining 1, a spiral steel band 2 and a first filling layer 3, wherein the U-shaped or arc-shaped spiral steel band 2 is spirally and uniformly wound on the surface of the corrugated pipe lining 1, the spiral steel band 2 is covered by the first filling layer 3, the position of the spiral steel band 2 is fixed, and therefore the complete HDPE steel band reinforced spiral corrugated pipe is obtained, and the spiral steel band 2 well ensures the ring rigidity of the HDPE steel band reinforced spiral corrugated pipe.
However, the spiral steel strip 2 is wound on the surface of the corrugated pipe liner 1 to cover only a part of the area of the corrugated pipe liner 1, the part between two circles of spiral steel strips 2 is only supported by two layers of materials, namely the corrugated pipe liner 1 and the first filling layer 3, the flexibility of the position is remained, but the strength is poor, if the HDPE steel strip reinforced spiral corrugated pipe is applied to a scene with higher requirement, the part is easy to be fractured or punctured, the part becomes the weak point of the HDPE steel strip reinforced spiral corrugated pipe, and the application of the HDPE steel strip reinforced spiral corrugated pipe is limited.
The utility model discloses a chinese utility model patent that application number is CN201821076343.6 discloses a HDPE steel band reinforcing helical bellows, body including the spiral corrugate, the body includes the inlayer pipe, the outer pipe of corrugate and the first resin layer that sets gradually between inlayer pipe and outer pipe, the corrugate steel band, second resin layer and packing layer, the corrugate steel band passes through the hot melt complex in first, between the two resin layers, evenly be equipped with supplementary reinforcing bar in the packing layer, and it has insulation material to fill, the trough department of outer pipe is equipped with vertical strengthening rib and axial strengthening rib. This HDPE steel band reinforcing helical bellows solves the easy seepage of current bellows way interface and the not enough problem of ring rigidity, can satisfy the requirement of municipal pipeline construction.
In fact, however, the ring stiffness of the HDPE steel strip reinforced spiral corrugated pipe in the prior art is enough to be applied to most occasions such as municipal administration and underground, and the scheme further enhances the ring stiffness of the HDPE steel strip reinforced spiral corrugated pipe, but simultaneously greatly reduces the flexibility of the pipeline.
SUMMERY OF THE UTILITY MODEL
In order to solve the problem, the utility model provides a strenghthened type HDPE steel band reinforcing helical bellows structure to compensate current HDPE steel band reinforcing helical bellows's short slab, promote pipeline bulk strength, do not influence the effect of the whole toughness of pipeline again.
The utility model discloses a realize through following technical scheme.
The utility model provides a strenghthened type HDPE steel band reinforcing helical bellows structure, includes bellows inside lining, spiral steel band and first packing layer, the spiral steel band is the heliciform winding on bellows inside lining surface to be located between bellows inside lining and the first packing layer external surface between the spiral steel band is equipped with a plurality of strengthening ribs that parallel, the strengthening rib is the heliciform winding on the first packing layer between the spiral steel band, the strengthening rib is equipped with the second packing layer outward, the second packing layer covers strengthening rib and first packing layer completely.
Further, the reinforcing ribs and the two side edges of the spiral steel strip are overlapped in a projection in the vertical direction, and are separated by the first filling layer without being in direct contact.
Further, gaps are reserved among the reinforcing ribs, and the gaps are filled and covered by the second filling layer.
Furthermore, the reinforcing ribs are flat steel belts, and at least 3 flat steel belts are wound in parallel.
Further, the reinforcing ribs are round steel wires.
Furthermore, the material used by the reinforcing rib is the same as that of the spiral steel strip.
The utility model has the advantages that:
a strenghthened type HDPE steel band reinforcing helical bellows structure, set up the strengthening rib structure on the covering between the spiral steel band, this strengthening rib structure is not holistic strengthening rib, but many strengthening ribs are parallel and twine according to the trend of slot, the intensity of position between the spiral steel band has been guaranteed to this structure, the risk of having avoided this position to be impaled the damage by hard thing and local deformation or cracked risk, the whole toughness that can make HDPE steel band reinforcing helical bellows simultaneously again is hardly influenced, and general ring rigidity obtains improving.
The technical scheme has the advantages of simple structure and process, easy realization, suitability for HDPE steel belt reinforced spiral corrugated pipes with various calibers, particularly suitability for the severe construction environments such as burying the HDPE steel belt reinforced spiral corrugated pipes in the field, difficult damage in the installation process and longer service life.
Drawings
Fig. 1 is a schematic structural diagram of a HDPE steel strip reinforced helical bellows in the prior art.
Fig. 2 is a partially enlarged view of a portion a in fig. 1.
Fig. 3 is a schematic structural diagram of the reinforcing rib of the present invention when it is a flat steel band.
Fig. 4 is a partially enlarged view of fig. 3 at B.
Fig. 5 is the structure schematic diagram of the utility model when the reinforcing rib adopts the circular steel wire.
Fig. 6 is a partially enlarged view of C in fig. 5.
In the figure: 1-corrugated pipe lining, 2-spiral steel belt, 3-first filling layer, 4-reinforcing rib and 5-second filling layer.
Detailed Description
The technical solution of the present invention is further described below with reference to the accompanying drawings, but the scope of protection claimed is not limited to the description.
As shown in fig. 3, fig. 4, fig. 5, fig. 6, a strenghthened type HDPE steel band reinforcing helical bellows structure, including bellows inside lining 1, helical steel band 2 and first filling layer 3, helical steel band 2 is the heliciform winding and is on the bellows inside lining 1 surface to be located between bellows inside lining 1 and the first filling layer 3 surface between helical steel band 2 is equipped with a plurality of strengthening ribs 4 that parallel, strengthening rib 4 is the heliciform winding on first filling layer 3 between helical steel band 2, strengthening rib 4 is equipped with second filling layer 5 outward, second filling layer 5 covers strengthening rib 4 and first filling layer 3 completely.
The reinforcing ribs 4 overlap with projections of both side edges of the spiral steel strip 2 in the vertical direction, but are separated from direct contact by the first coating layer 3. Gaps are left among the reinforcing ribs 4, and the gaps are filled and covered by a second filling layer 5. HDPE steel band reinforcing helical bellows's toughness mainly comes from the HDPE material, meet the installation condition or the partial ground settlement scheduling problem that have certain bend during pipeline construction inevitable, then need tubular product to have better toughness this moment, in order to reduce the life of local stress influence tubular product, the primary function of above-mentioned structure just lies in making under the condition that position intensity obtained obvious promotion between HDPE steel band reinforcing helical bellows's the ripple, still can guarantee that HDPE steel band reinforcing helical bellows has good toughness, in order to realize the installation of pipeline under the more adverse circumstances even in the bend environment, and can guarantee normal working life.
The reinforcing ribs 4 are flat steel belts, the material of the reinforcing ribs is the same as that of the spiral steel belts 2, at least 3 flat steel belts are wound in parallel and cover the positions between the spiral steel belts 2 as far as possible, and the width of the selected flat steel belt is selected according to the width between the spiral steel belts 2.
The strengthening rib 4 is circular steel wire, and the steel wire material is the same with spiral steel band 2, because the steel wire diameter is less, the steel wire quantity that adopts chooses for use according to the width between the spiral steel band 2.
Examples
As shown in fig. 2 to 6, the winding of the spiral steel strip 2 and the filling of the first filling layer 3 may be performed simultaneously during the production process, and the spiral steel strip 2 and the corrugated pipe liner are completely covered by hot melt coating; similarly, the second coating layer 5 may be applied while the reinforcing beads 4 are wound, and the reinforcing beads 4 and the first coating layer 3 may be completely covered by hot melt coating. The reinforcing ribs 4 are wound along the spiral direction of the grooves between the spiral steel strips 2 and are wound on the spiral corrugated pipe in parallel with the spiral steel strips 2.
During the installation, when meetting great bend, HDPE steel band reinforcing helical bellows toughness is better, can move towards the natural bending along with the bend, the clearance has been reserved in setting up of its strengthening rib 4, bellows inside lining 1 and the first filling and covering layer 3 of pipeline are not covered completely to the axial, bellows inside lining 1, the toughness and the life of pipeline can be guaranteed well to first filling and covering layer 3 and second filling and covering layer 5, and the compressive strength of position between 2 again can be guaranteed to strengthening rib 4 pipeline helical steel band, difficult impaling or taking place local cave in, HDPE steel band reinforcing helical bellows's whole ring rigidity obtains promoting.
The reinforcing ribs 4 can be flat steel belts or round steel wires, the flat steel belts or the round steel wires can well protect the positions between the spiral steel belts 2 of the HDPE steel belt reinforced spiral corrugated pipe, but the winding process of the flat steel belts is easier to realize, and the round steel wires can enable the overall flexibility of the pipeline to be better.
The above-mentioned embodiments are merely exemplary, so as to enable those skilled in the art to better understand the technical solution, and should not be construed as limiting the scope of the present invention, and all modifications and simple substitutions made according to the technical solution of the present invention fall within the scope of the present invention.